VISUAL INSPECTION INDUSTRY AND PRODUCT SOLUTIONS

Transcription

1 VISUAL INSPECTION INDUSTRY AND PRODUCT SOLUTIONS PRODUCT CATALOG

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3 EXCELLENCE INSIDE HAS JUST THE RIGHT SOLUTION FOR EVERY CHALLENGE. Complex endoscopic visualization systems and modules for industrial inspection tasks. There are increasing demands for fl exible high-tech solutions when it comes to quality assurance in production as well as the inspection and maintenance of industrial machinery and equipment. Contributing factors for that are general cost pressure, the ever-decreasing size of the parts to be inspected, and growing regulatory requirements. The SCHÖLLY product portfolio ranges from optical components and image transmission to lighting, electronic components and complex visualization systems. It is our ability to assess and implement such complex systems that makes intelligent camera systems with associated controls possible in the first place, giving rise to many innovative products. Your specifi c application knowledge combined with our decades of experience in development and production as well as our technological capabilities are therefore at the heart of every individual customer solution. In many industries and their specifi c fi elds of application, SCHÖLLY can implement these capabilities. Examples include the safety testing of parts in the automotive industry, applications in critical environments, and videoscope solutions for mobile applications. Many of our OEM customers present us with special challenges. In such cases, they benefi t not only from the fact that SCHÖLLY is able to draw on in-house expertise, but also from its position in a professional network that includes research institutions and SMEs. SCHÖLLY has an impressive network of production sites as well as sales and service offi ces spanning areas in Asia, Europe, the United States, and Brazil. Further more, SCHÖLLY has a reputation for being a company that understands how to combine superior tech nology, strategic foresight, and a strong sense of responsibility to achieve success. EXCELLENCE INSIDE in Visual Inspection: In terms of Visual Inspection we are, above all, the right partner in the following areas: Microborescopes and videoscopes for quality control in the production of complex, miniaturized mechanical components MRO (maintenance, repair, and overhaul) and NDT (non-destructive testing) solutions Special borescopes for critical environments Customer-specifi c solutions based on the broad array of SCHÖLLY technologies Visual solutions to protect security forces in the fi ght against terrorism Country-specifi c technical service around the world 2 3

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5 SCHÖLLY PUTTING VISION INTO PRACTICE EVERYDAY. ALWAYS THE SUITABLE SOLUTION As specialist for endoscopic visualization solutions we combine profound application knowledge with the use of cutting-edge technologies. We defi ne our scope of work depending on customers requests and demands. In this catalog you fi nd our standard product program with a wide range of combination possibilities. Our standard products are of high-quality, competitive and available at short notice. You do not fi nd the best solution for your application? A lot of customized solutions can be realized individually through small adjustments of our standard products. 4 5

6 EXCELLENCE INSIDE CAN BE FOUND IN EVERY LAST DETAIL. CONNECTION THREAD INTERCHANGEABLE OBJECTIVS OR EXTENSION DIRECTION OF VIEW FIELD OF VIEW FROM 0 TO 90 WORKING Ø FROM 0.35 TO 10.0 MM

7 Beside the illustration of the general components of a rigid borescope, all elements which are mainly customize a borescope individually regarding a special inspection task, are shown in the picture below: length and diameter of the borescopes as well as direction of view and fi eld of view. Especially direction of view and fi eld of view are mainly defi ned by the application. Mirror tubes allow all around inspections without turning the borescopes itself. FIXATION FOR ROTATABLE MIRROR TUBES ROTATABLE OBJECTIVE TUBES WORKING LENGTH DIOPTER COMPENSATION OR FOCUSING LIGHT GUIDE CONNECTION ACMI 6 7

8 EXCELLENCE INSIDE DELIVERS PRECISE RESULTS FOR A WIDE RANGE OF VISUAL INSPECTIONS.

9 Visual inspection tasks in industrial fi elds for example in production processes or maintenance, are very versatile. You can fi nd a small selection of these application on the pictures below. Let you inspire by high quality images in small diameters! Do you have an inspection challenge or is the product you are looking for not featured on the next pages? Contact us. We are pleased to advise you on prospective inspection possibilities for your component and we will create an individual offer for you. Production failure in soldering process Examination of position and deburring in a noozle body in the production process Checking for return holes in a nozzle Checking the position of the intersection of two holes in a heat exchanger Borderline case of a steering rack for a steering gear Display of a relay with gold contact surfaces Burr formation at a big aeration plate after the punching process Interrupted weld seam due to erroneously positioned sheet metal parts Well cutted inner threads in hollow shaft for precision clocks Injection nozzle with precise injection holes, holes are not yet free of fl ashes Badly centered boring changeover in pump housing Metal fi lter with material covering at the end part of the fi lter before beading 8 9

10 INDUSTRY AND PRODUCT SOLUTIONS

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12 LIGHT SOURCES AND LIGHT GUIDES To inspect hidden parts inside of components, machines or constructions efforts a suffi cient light transport into the inside to guarantee an optimized illumination. On the following pages you will fi nd light sources and light guides from SCHÖLLY which are perfectly adjusted for visual inspections with borescopes or fi berscopes. LIGHT SOURCES Discover the variety of illumination possibilities. Regardless if you have to go on-site and need a small and lightweight handheld light source or if you need an extremely light intensive stationary light source for the illumination of bigger hollows or for use with very thin and simultaneously very long borescopes. On the following pages you will fi nd suitable light sources according to your demands. LIGHT GUIDES To transfer the light from the light source to the borescope, you will fi nd high temperature resistant glass fi ber light guides for the use with high power light sources, as well as liquid light guides for a maximum UV light transmission in this chapter. All light guides are equipped with a SCHÖLLY FLEXILUX light source connection as well as an ACMI connection for the borescope as standard. On request, we offer different light guide lengths as well as a variety of adaption possibilities for light sources and borescopes of other brands. You have an inspection challenge or is the product you are looking for not featured on the next pages? Contact us. We are pleased to advise you on prospective inspection possibilities for your component and we will create an individual offer for you

13 Light Sources and Light Guides FLEXILUX 4000 LED Light Source FLEXILUX 4000 LED LIGHT SOURCE FLEXILUX 4000 LED is a high-power LED light source for stationary use. With its low power consumption of LEDs, the FLEXILUX 4000 LED is extremely economical in operation and much brighter than a conventional 150 W halogen light source. The use of the latest LED technology avoids time-consuming and expensive bulb exchanges. Operation control panel Outputs Nominal output Lamps Color temerature Luminance Lamp life Mains supply System Dimension Weight ON/OFF, LED brightness control 1 x USB, 1 x Jack 2.5 mm, 1 x ESD 65 Watt High Power LEDs approx. 5,800 Kelvin approx. 470 lm for fi ber Ø 5 x 1,000 mm approx. 640 lm for fi ber Ø 8 x 1,000 mm 30,000 h (70 % output luminance) V, 12 V DC, 5,420 ma Electromagnetic compatibility: 2004/108/EC, classifi kation: CE 170 x 98 x 196 mm (W x H x D) without projecting parts 2.1 kg Item number FX.4000.LED FXS.FS1 Description LED light source FLEXILUX 4000 LED Color fi lters for FLEXILUX 4000 LED red, yellow, green, blue A power cord with international adapter system is included. A foot switch as well as color fi lters are available separately on request.

14 Light Sources and Light Guides FLEXILUX 6000 LED Light Source FLEXILUX 6000 LED LIGHT SOURCE FLEXILUX 6000 LED offers high light output despite economic power consumption. This light source is maintenance-free and brighter than a 180 Watt Xenon light source despite of a lower power consumption. FLEXILUX 6000 LED is useful when inspection areas need a lot of illumination or if the light has to be transported through very thin and long borescopes. Operation control panel Outputs Nominal output Lamps Color temerature Luminance Lamp life Mains supply System Dimension Weight ON/OFF, LED brightness control 1 x USB, 1 x Jack 2.5 mm, 1 x ESD 100 Watt High Power LEDs approx. 6,200 Kelvin approx. 900 lm for fi ber Ø 5 x 1,000 mm 30,000 h (70 % output luminance) V, 12 V DC, 8,500 ma Electromagnetic compatibility: 2004/108/EC, classifi kation: CE 170 x 98 x 205 mm (W x H x D) without projecting parts 2.1 kg Item number FX.6000.LED Description LED light source FLEXILUX 6000 LED This light source may only be used with fused or pressed glass fi ber light guides. We recommend the SCHÖLLY standard light guide LL FX (please see page 72). A foot switch is available on request. A power cord is always included. Please specify plug type

15 Light Sources and Light Guides FLEXILUX LED Light Source FLEXILUX LED LIGHT SOURCE FLEXILUX LED light source is a mains-independent, battery operated handheld light source for a direct connection to all common borescope light guide connections and provides the possibility for mobile inspections. The integrated high powered LED module offers a maximum light effi ciency with low power consumptions. Adjust light intensity perfectly for your application using the combined ON/OFF button Color temperature Max. light intensity Lamp life Mains supply Battery charger Operating time Recharging time 4,500 K 20,000 Lux 50,000 h LED typical (average) 3.7 V, 700 mah lithium ion battery V AC, 50/60 Hz 45 min. (at full power) 2 h Dimension 89 x 27 mm (L x Ø) Weight approx. 90 g (with battery) Item number FMLEDLQ2 Description Battery-supplied LED light source, 2 x rechargeable batteries and battery charger

16 Light Sources and Light Guides FLEXILUX Cold Light Source Halogen 600 Longlife FLEXILUX COLD LIGHT SOURCE HALOGEN 600 FLEXILUX cold light source halogen 600 convinces not only with its robust steel housing, also the precise iris diaphragm as well as the manual adjustment of the light reduction makes this light source to the perfect partner in rough but sophisticated industrial environments. This cold light source also features an easy to replace light bulb with its life time up to 1,000 hours. Based on its durability this light source is perfectly usable in all rough industrial production environments. Mains connection Nominal power Light output Light guide Ø Illumination 230 V AC, 50/60 Hz, 150 VA 150 W Halogen 4.2/6.0 mio. Lux max. 13 mm active Ø 13 mm Dimension 225 x 115 x 175 mm (W x H x D) Weight 6.0 kg Switch setting Level 1 Level 2 Max. illumination 4.2 Mlx 6.0 Mlx Color temperature 3,100 K 3,250 K Average lamp life 1,000 h 250 h Item number 600LL LAMP Description Gradually adjustable cold light source with precision iris diaphragm in a robust varnished steel housing Spare lamp for 600LL A power cord is always included. Please specify plug type

17 Light Sources and Light Guides FLEXILUX Cold Light Source Metal Halide FLEXILUX COLD LIGHT SOURCE METAL HALIDE FLEXILUX cold light source metal halide is the powerful light source for mobile use with a long life-time. The metal halide technology allows a high light output at low power consumption and provides a color temperature similar to xenon light sources. Unit Input Output Power Color temperature ON/OFF switch (on the back of the unit) V AC, 50/60 Hz, 100 VA 12 V 50 W (lamp 35 W, HID) 4,500 K (constant) Dimension 110 x 75 x 130 mm (W x H x D) Weight 1.4 kg without battery Item number LQ.50MH.P LAMP Description Portable FLEXILUX cold light source metal halide unit with carrying strap and handle Spare lamp for LQ.50MH.P A power cord with is always included. Please specify plug type. Lithium-Ion battery and battery charger are not included. Item numbers see page 71.

18 Light Sources and Light Guides FLEXILUX Cold Light Source Metal Halide Accessory BATTERY PACK Type Nominal voltage Capacity Operation time Charge time Weight Lithium-Ion battery 14.4 V DC 4.3 Ah 1 h at 50 W approx. 2 h 0.5 kg Item number FLQ.30.Akku Description Battery pack for LQ.50MH.P BATTERY CHARGER LI-ION Input Output Status V, 50/60 Hz 14.8 V DC 2,000 ma LED indicator Item number FLQ.30.Netz Description Battery charger Li-Ion for battery pack of LQ.50MH.P 70 71

19 Light Sources and Light Guides Glass Fiber Light Guide LIGHT GUIDES FOR FLEXILUX BORESCOPE/FIBERSCOPES All SCHÖLLY standard light guides that are made of glass fi bers are always equipped with the FLEXILUX light source adapter, suitable for all SCHÖLLY light sources and with all borescopes/fi berscopes with ACMI connection. Both connections can be removed. This allows it to connect it with other adaption possibilities and therefore with light sources and borescopes/fi berscopes of other brands. GLASS FIBER LIGHT GUIDE Working length Active diameter Light source connection 1,800 mm 4.8 mm Temperature resistant up to 300 C Item number LL FX Description Glass fi ber light guide

20 Light Sources and Light Guides Glass Fiber Light Guide GLASS FIBER LIGHT GUIDE, ANGELED Working length Active diameter Light source connection 1,800 mm 4.8 mm Temperature resistant up to 300 C Item number LL FX.ACMI.W Description Glass fi ber light guide, 90 angled, with bend protection on both sides 72 73

21 Light Sources and Light Guides Liquid Light Guide LIQUID LIGHT GUIDES FOR FLEXILUX BORESCOPE/FIBERSCOPES Liquid light guide for strong output of white light and maximum transmission in the UV and blue wave length area. Working length Active diameter Light source connection 1,800 mm 5.0 mm Temperature resistant up to 60 C Item number FL 518.FXFXI Description Liquid light guide with maximum transmission in UV range

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23 ILLUMINATION AND FIBEROPTICS The standard program of fi beroptical illuminations contains a wide spectrum of illumination products as for example fi beroptical ring lights for homogenous and shadow-free illumination of a working fi eld. Different kinds of fl exible and semi-fl exible illumination light guides for a focused illumination of smaller areas as well as a lot of different light probes to illuminate objects. All articles mentioned in this chapter are produced order-related. Beyond that, the fi beroptical range includes customized products for various customer specifi c applications. For example, fi beroptical products for liquid analysis in the fi eld of spectroscopic applications, line illuminators for automated quality checks inside production lines or focused illumination-systems for image processing tasks. You have an inspection challenge or is the product you are looking for not featured on the next pages? Contact us. We are pleased to advise you on prospective inspection possibilities for your component and we will create an individual offer for you

24 Illumination and Fiberoptics FLEXILUX Fiberoptical Ring Light FLEXILUX FIBEROPTICAL RING LIGHT FLEXILUX ring lights combine compact yet robust design using glass fi bers, providing a homogenous and shadow-free illumination of the working area. B A C FD FLEXILUX Light Source Adapter E F D Item number A B C D E F FD Connection-Ø Outer-Ø Inner-Ø Illumination field Height Working distance Active-Ø Cable length mm 93.0 mm 57.0 mm mm 25.0 mm mm 10.0 mm 750 mm * 58.2 mm 78.0 mm 51.0 mm mm 25.0 mm mm 9.1 mm 750 mm RLRV mm 38.0 mm 22.0 mm mm 16.0 mm 5-80 mm 4.0 mm 1,500 mm Further types will be verifi ed on request. *integrated adaption possibility for ring mirror fi xture

25 Illumination and Fiberoptics Light Guides Made of Optical Glass One-Armed LIGHT GUIDES MADE OF OPTICAL GLASS ONE-ARMED These single-armed light guides are usable in numerous industrial applications. They are covered with a metal spiral hose with PVC coating and are fully fl exible. At the end, where the light emerges, the light guide is equipped with an end sleeve for fi xation. F D E B L AD FLEXILUX Light Source Adapter Item number AD L B D E F Active-Ø Length Ferrule-Ø Ferrule length Max. outer-ø Length metal end LOG FX 4.0 mm 1,000 mm 6.0 mm 12.0 mm 10.0 mm 24.0 mm LOG FX 4.0 mm 1,500 mm 6.0 mm 12.0 mm 10.0 mm 24.0 mm LOG FX 4.0 mm 2,000 mm 6.0 mm 12.0 mm 10.0 mm 24.0 mm LOG FX 5.0 mm 1,000 mm 7.0 mm 16.0 mm 12.0 mm 31.0 mm LOG FX 5.0 mm 1,500 mm 7.0 mm 16.0 mm 12.0 mm 31.0 mm LOG FX 5.0 mm 2,000 mm 7.0 mm 16.0 mm 12.0 mm 31.0 mm LOG FX 6.0 mm 1,000 mm 8.0 mm 16.0 mm 14.0 mm 30.7 mm LOG FX 6.0 mm 1,500 mm 8.0 mm 16.0 mm 14.0 mm 30.7 mm LOG FX 6.0 mm 2,000 mm 8.0 mm 16.0 mm 14.0 mm 30.7 mm LOG FX 8.0 mm 1,000 mm 10.0 mm 20.0 mm 17.0 mm 36.7 mm LOG FX 8.0 mm 1,500 mm 10.0 mm 20.0 mm 17.0 mm 36.7 mm LOG FX 8.0 mm 2,000 mm 10.0 mm 20.0 mm 17.0 mm 36.7 mm Further types will be verifi ed on request

26 Illumination and Fiberoptics Light Guides LIGHT GUIDE MADE OF OPTICAL GLASS TWO-ARMED, FULLY FLEXIBLE Two-armed light guides are used for applications in which two light outputs from one light source are needed. The light guide is covered with a metal spiral hose with PVC coating but is also fully fl exible. At the end where the light emerges, the light guide is equipped with an end sleeve for fi xation. Item number Active-Ø arm Arms Active-Ø common Length mm mm 1,000 mm LIGHT GUIDE MADE OF OPTICAL GLASS SINGLE-ARMED, FULLY FLEXIBLE AND VERY ROBUST These light guides are very robust, especially on the heavily stressed ends protected against fi ber fracture. The fl exible part is strengthened with a spiral spring for bend protection on the side of the light source and with an additional shrinking hose on the side of light output. Item number Active-Ø Length mm 1,800 mm mm 1,800 mm mm 3,000 mm

27 Illumination and Fiberoptics Probe Handle and Light Probes PROBE HANDLE For illumination of the interior of objects, the SCHÖLLY light guide probes offer several possibilities. Connect your light guide with the probe handle and attach the required light probe. 1 2 Item number Outer-Ø Length mm 75 mm 1 - Fits to probe light guide item no and Fits to light probes and annular mirror probes (fi xation via clamping nut inside handle). LIGHT PROBES Item number Active-Ø Outer-Ø Length Form mm 3.0 mm 100 mm straight mm 5.0 mm 100 mm straight mm 5.0 mm 200 mm straight 80 81

28 Illumination and Fiberoptics Goose Neck Light Guide, Diagnostic Light Guide GOOSE NECK LIGHT GUIDE - TWO-ARMED, SEMI-FLEXIBLE Illuminate your working area precisely with the SCHÖLLY goose neck light guide. Due to its semi-fl exible construction, it is possible to adjust the light guide individually. The arms do not wear down due to their vertical set. The black color of the outer material reduces refl ections from the light guide to the working area. Item number Active-Ø arm Arms Active-Ø common Length mm mm 600 mm DIAGNOSTIC LIGHT GUIDE MADE OF SYNTHETIC WITH PROBE Including handle, with FLEXILUX light source adapter Item number Active-Ø Length Probe-Ø Probe length mm 2,000 mm 10 mm 50 mm

29 Illumination and Fiberoptics Universal Light Guides UNIVERSAL LIGHT GUIDE MADE OF SYNTHETIC - FULLY FLEXIBLE WITH TEN SINGLE ARMS Hard-to-access areas can be illuminated with this light guide. The ten single arms allow an illumination in several apertures. The arms can be bent under heat for an individual justifi cation depending of your application. If required, synthetic fi bers can be cut. Item number Arms Length Active-Ø ,000 mm 1.0 mm UNIVERSAL LIGHT GUIDE MADE OF SYNTHETIC - FULLY FLEXIBLE WITH TEN SINGLE ARMS, ROBUST VERSION Additional covering of each arm, robust version with additional bend protection Item number Arms Length Active-Ø LGPM ,000 mm 1.0 mm 82 83

30 EXCELLENCE INSIDE IS PART OF OUR AFTER-SALES SERVICE. Customer support and technical service worldwide. We believe a consistent customer focus also means offering our customers high-quality services. Individual service packages that we defi ne with our customers in the early stages of the development process along with the creativity, expertise, and the high standards of quality that our service professionals possess all guarantee our customers satisfaction. Within our worldwide service network, we offer customers competent local assistance and support in their native language. As a result, we guarantee prompt and reliable service, uniform quality across the globe, and a matching price level. Customers benefi t from the process cycle in a modern company that operates in accordance with the highest standards. We not only repair and maintain SCHÖLLY products, but also offer an exchange program for borescopes from other manufacturers or otherwise attractive terms for an upgrade to the latest SCHÖLLY quality. We carry out all repairs using original parts. Functionality and safety are tested using the latest technologies, such as optical measuring stations, helium-leak test systems, and devices for measuring electrical safety according to DIN / ISO standards. SCHÖLLY Service Europe SCHÖLLY Service North America

31 SCHÖLLY Service Asia SCHÖLLY Service South America 84 85

32 EXCELLENCE INSIDE EXPLAINS WHAT SCHÖLLY IS ALL ABOUT. A family business operating world wide as a corporate group. SCHÖLLY stands for the expertise to make concealed structures visible and accessible for minimal-invasive treatment or non-destructive inspection using microoptics, fiberoptics, mechanics and electronics. We design, manufacture, and distribute all components dedicated to that purpose ourselves from our classic endoscopes to highly complex visualization systems. SCHÖLLY is active in the following business fi elds: We are driven by the goal to use our experience and technology modules to develop the best products for our customers and their specifi c needs. In this context, what distinguishes us is a combination of superior technology, customer orientation and strategic foresight, along with the strong sense of responsibility of a family-owned company that actively puts its innovative spirit and enthusiasm into action. MEDICAL ENDOSCOPY VISUAL INSPECTION OPTOELECTRONICS To optimize profit, not to maximize it, is our guiding economic principle. Our philosophy is built on responsible corporate ethics when interacting with employees, customers, partners, suppliers, and our home city of Denzlingen. Reliability, expertise, creativity, fairness, and an open, cooperative style when interacting with customers and employees have formed the foundation of our company s success for over 40 years. As a global family business, SCHÖLLY places great importance in these values and, in doing so, not only ensures sustainable growth for the company, but also preserves its own identity. EXCELLENCE INSIDE stands for: Our high expectations towards ourselves, our products, and our services The area of application for our products The quality of our components Our enthusiasm for what we do The skills and motivation of our employees The implementation of our values in the family business The ability to understand the needs of our customers The way we do things, not what we do

33 GER SYMO SYD CRS SUI SYInc SYOX SYJ SVT SIT SYLA SYD SCHÖLLY FIBEROPTIC GMBH Denzlingen, Germany SYJ SCHÖLLY CORPORATION Saitama City, Japan SYOX SCHÖLLY OPTIX OOD Panagyurishte, Bulgaria SYInc SCHÖLLY IMAGING INC. Worcester, USA SIT SCHÖLLY INTEGRATION TECHNOLOGIES SDN. BHD. Penang, Malaysia SYMO SCHÖLLY MICRO OPTICS GMBH Biebertal, Germany FUNCTIONS SVT SYLA CRS SCHÖLLY VISUALIZATION TECHNOLOGIES LTD. CO. Guangzhou, China SCHÖLLY LATIN AMERICA LTDA. Belo Horizonte, Brazil C.R.S. iimotion GMBH Villingen-Schwenningen, Germany Research and Development Manufacture facility for industrial applications Production Customer Support and Technical Service 86 87

34 SCHÖLLY FIBEROPTIC GMBH Robert-Bosch-Strasse Denzlingen Germany Phone: Fax: info@schoelly.de Europe Asia America SCHÖLLY MICRO OPTICS GMBH Biebertal, Germany SCHOELLY CORPORATION Saitama City, Japan SCHOELLY IMAGING INC. Worcester, USA info@schoelly-microoptics.de syj@schoelly.co.jp info@schoellyimaging.com SCHOELLY OPTIX OOD Panagyurishte, Bulgaria info@schoelly-optix.com C.R.S. iimotion GmbH Villingen-Schwenningen, Germany info@crs-iimotion.com SCHOELLY VISUALIZATION TECHNOLOGIES LTD. CO. Guangzhou, China info@schoelly-china.com SCHOELLY INTEGRATION TECHNOLOGIES SDN. BHD. Penang, Malaysia info@schoelly-sit.com SCHOELLY LATIN AMERICA LTDA. Belo Horizonte, Brazil info@schoelly-la.com MPC Specifications subject to change.