MEASURING SYSTEMS FOR THE STEEL INDUSTRY
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1 EN MEASURING SYSTEMS FOR THE STEEL INDUSTRY
2 WORLDWIDE, MORE THAN 200 LAP SYSTEMS ARE SUCCESSFULLY IN USE LAP MEASUREMENT ENGINEERING FOR THE STEEL INDUSTRY For more than 20 years, LAP systems have been measuring dimensions of long and flat products in production lines. We manufacture laser based systems for non-contact measurement of position, width, thickness, diameter, contour and shape for the entire process chain, from continuous casting to the finished product. Careful assessment of customer requirements, from management to the operator level, of plant conditions and operating procedures, is essential to engineer and implement well thought-out solutions. Any project begins with the thorough understanding of customer needs. Length Wire Thickness Plate Width Heavy Plate Straightness Strip Flatness Bars Diameter Billets Out-of-round Slabs Profile Coils Plate geometry Rebar Head and tail shapes Tubes RELIABLE IN HARSH ENVIRONMENTS In the steel industry, measurement systems have to prove reliable every day under difficult operating conditions. Through decades of experience, our engineers understand these conditions and know how to protect measurement systems to keep them working. Outstanding sensor technology, mechanical stability, shock and dirt resistance, thermal insulation, cooling systems, and easy maintenance contribute to the overall performance of the systems. MORE THAN JUST SENSORS Specific needs of production processes and related production lines often require individual adaptation of a measurement system. Because of this we offer single source systems, from sensors through mechanics, electronics to software, and finally integration into the process. You are dealing with a single contact and clear responsibilities during the entire project. Close cooperation between LAP and their customers guarantees short installation cycles and high operator acceptance. LEADING IN NEW TECHNOLOGIES Quality demands on flat and long products are rising continually. Consequently, LAP is permanently refining and developing its systems. The RDMS profile gauge as an example is worldwide accepted to measure the true profile of long products. It s patented technology detects and measures all relevant shape defects precisely, namely three-lobed shapes and asymmetric fill. This patented technology provides reliable data for modern rolling technologies such as 3-roll stands. WHY ARE WE SUCCESSFUL? WE LISTEN TO OUR CUSTOMERS. LAP measuring systems help to raise the quality of your products, increase the throughput of your plant, and improve the efficiency of your production. Ask us to measure any dimension of long or flat products we will find a solution.
3 FLAT PRODUCTS PLATES ROLLING Thickness Width Length Side profi le Flatness Outline Crop shape CONTINUOUS CASTING Width Thickness Length Side profi le Position LAP systems will optimize the casting process and control the cut-to-length operation. Precise readings of slab width, side profi le, thickness, and length allow exact determination of the slab weight and to document the output of the caster. In subsequent production stages these slabs can then be easily allocated to the customer orders on hand. Measurement of the slab position on the charging side and inside of the reheat furnace ensures optimal positioning of the slabs and maximizes throughput of the furnace. ROUGHING ROUGHING STRETCH LEVELLER PICKLING HOT LEVELLER MACHINE COOLING BED LAP systems measure dimensions through all production stages from the slab to the fi nished plate. Length, width, taper, necking and curvature results are available immediately, and are archived for each plate. The LAP Croptimizer minimizes the crop losses, optimizing the yield of every rolled plate and opti mally allocating the plates to the customer. SHOP TANDEM STRIP ROLLING Width Thickness Flatness Speed Edge tracking Coil side profi le Coil diameter Measuring the strip geometry in hot and cold rolling with LAP measurement systems allows mills to produce strip to the exact dimensional and fl atness specifi cations of the customer, resulting in a smooth and effi cient operation. Laser Sensors mounted at the coilers precisely measure diameter and side profi le of the coils. LAP systems utilize optical sensors to measure thickness, width, speed, etc. They can be installed with minimal eff ort, and do not require expensive safety precautions as some technologies. STRIP PROCESSING Width Thickness Length Speed Flatness Sag/Slack Regardless if you are annealing, hot dip galvanizing, or coating in strip processing lines, width, thickness and fl atness are essential quality parameters. Measurement of sag allows precise control of the strip run and can therefore op timize the strip treatment. On exit of the plant, all strip dimensions and fl atness are completely documented. STRIP PROCESSING LINE
4 LONG PRODUCTS WIRE ROD AND BARS Diameter Ovality Profi le CONTINUOUS CASTING Thickness Width Length Position LAP systems are used for measuring the thickness, width, and length of the continuous casting strand to determine dimensional correctness. The results of these measurements will be used to optimize the casting process and to control the cut-tolength operation for slabs and billets. Measuring the position of the billet before it enters the reheat furnace helps to control the charging of the billet, optimizing furnace utilization and reducing the possibility of misaligned slabs. TUBES Diameter Length Ovality Straightness CROSS ROLLING SIZING ROUGHING CUT TO LENGTH WIRE BLOCK LAP RDMS Profi le Measuring Systems provide all the information needed for fast and precise adjustment of rolling lines. They can measure not only rounds, but also rebar, fl ats, squares, hexagons and angles. The patented TrueShape technology allows precise measurement of three-lobed or polygonal rounds, and of single-sided over- or underfi ll. Off -size conditions are immediately displayed and allow corrections during runtime of a billet. Elimination of sample cutting reduces the ramp-up time after size or product change. Precise determination of off -size lengths at head and tail allows crop-optimization, further increasing the yield. COOLING BED COOLING LINE LAP systems measure the OD of tubes in the rolling line. Measurement of diameter in two or three axes also yields precise ovality readings, avoiding costly post-processing. The result of this is that a greater percent-age of the tubes being produced meet the specifi cation that are required by the customers. Producing to tighter specifi cations also increases the yield ratio. LAP measurement systems for fi nal inspection of tubes before shipment provide essential data for quality assurance. LONGITUDINAL TUBE WELDING BEAMS AND RAILS Width Height Web thickness Straightness Squareness LAP systems measure key dimensions in-line and allow to intervene immediately in case of deviations. The complete measurement and documentation of all relevant dimensions meet highest quality assurance demands.
5 HIGH-TECH QUALITY FOR STEEL INDUSTRIES BY LAP For more than 30 years, LAP has been developing, manufacturing and distributing laser measurement systems, line lasers and laser template projectors for industrial and medical applications. LAP products are highprecision devices Made in Germany. Using LAP laser systems, our customers improve performance and increase the quality of their products as well as the effectiveness of their processes. As a result of continuous product innovation, LAP has become a world leader in lasers for projection and measurement. LAP products are setting the standards in a wide range of markets from manufacturing to heavy industrial environments and medical applications. Environmental protection is important to us. We use solar panels, green electricity and roofs planted with grass. Our production is planned by standards of sustainability. Quality has always been part of our commitment. We are content if you are. We know your high demands. To meet your requirements, the quality management of LAP is certified by DIN EN ISO 9001:2008 for industrial products and by EN ISO 13485:2007 for medical engineering products. LAP, MKT en, ISO 9001 ISO CROPTIMIZER is a registered trademark of LAP GmbH Laser Applikationen. Further designations of products or services may be registered trademarks of LAP GmbH or other organizations; their use by third parties may infringe the rights of the respective owners. LAP GmbH Laser Applikationen Zeppelinstrasse Lueneburg Germany Phone Fax info@lap-laser.com LAP Laser, LLC 1830 Airport Exchange Blvd. Suite 110 Erlanger, KY USA Phone Fax info-us@lap-laser.com LAP GmbH Laser Applikationen Представительство в Москве 1, Казачий переулок Москва Российская Федерация Тел Факс info-russia.si@lap-laser.com LAP Laser Applications Asia Pacific Pte. Ltd. 750A Chai Chee Road #07 07 Viva Business Park Singapore Phone Fax info-asia.si@lap-laser.com LAP Laser Applications China Co. Ltd. East Unit, 4F Building # 10 LuJiaZui Software Park No. 61 Lane 91 EShan Road Shanghai China Phone +86 (21) Fax +86 (21) info-cn@lap-laser.com
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