Our mission. Tooling systems and application consulting for the milling of complex 2.5 and 3D geometries
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1 Our mission Tooling systems and application consulting for the milling of complex 2.5 and 3D geometries
2 Who we are Pokolm Frästechnik GmbH & Co. KG stands for the development and manufacture of innovative, high-quality tooling systems and for competence in application consulting for the milling of complex geometries. The company is qualified for the tool and mould making industry as well as the metal processing industry as an internationally oriented and reliable partner with comprehensive service. Founded in 1994, the company now has about onehundred employees. Pokolm, with its head office located in Harsewinkel in East Westphalia, is known as a reliable employer and as a modern training organisation. At the same time, the certainty of solid and steady growth characterises the future of the company. The focus for the owners and company management of our midsized company is placed on long-term corporate perspectives. F.-J. Pokolm (Owner and Founder) 2
3 Our profession Tooling systems and application consulting for milling complex 2.5 and 3D geometries 3
4 MILLING CUTTER BODIES Tooling systems and application consulting for the milling of complex 2.5 and 3D geometries Katalogtitel_WPF_RZ.indd :38 ARBOR AND ADAPTER SYSTEMS MILLING CUTTER BODIES DIVERSITY IN THE HIGHEST QUALITY ARBOR AND ADAPTER SYSTEMS solid CarBiDe CarBiDe end end mills solid Tooling systems and application consulting for the milling of complex 2.5 and 3D geometries Toolingsystems systemsand andapplication applicationconsulting consultingfor forthe themilling milling of of complex complex and 3D geometries Tooling Katalogtitel_Aufnahmesysteme_RZ.indd :38 The intelligent Pokolm tooling system is composed of milling cutter bodies, arbors and adapters and solid carbide end mills. Perfectly designed spindle systems and shrinking devices perfectly round off the range as useful supplements. Close cooperation with leading machine and control manufacturers in the milling technology sector is another guarantee that our tooling systems always harmonise perfectly with the latest technologies. Through our own development and manufacturing, all products are ideally matched to each other and can be compiled into more than 500,000 options. That makes the Pokolm product range the best-possible combination for any application. Supplementation with competent consulting by our technical field service, first class service, a comprehensive range of accessories and training courses for our customers in the Pokolm Academy creates a unique, full-service concept. 4
5 EFFICIENCY FOR HIGHER PROFITABILITY We develop comprehensive concepts and solutions for specific customer problems and tasks. At the same time, our technical field service is the key to the success of the customer. Our field service has extensive, up-to-date expertise and it has mastered the latest milling strategies. Moreover, it understands the typical needs of the many different sectors. Milling strategy consulting Here the focus is placed on the customer's concrete process application. Our application engineers are trained in how to develop a tool and volume optimized solution that goes easy on the machines. The end result is the perfect milling strategy for every single customer-specific requirement. Process optimization During process optimization, we consider the entire manufacturing process of the customer, analyse existing processes, discover opportunities for optimization and develop new approaches. After all, holding your own in today's market is only possible with creative, highly developed manufacturing processes. Machine Rigidity * Revolutions * Output * Dynamics * Control * Degrees of freedom * Arbor size * Clamping Clamping device * Clamping technology * Rigidity * Setup times * Process optimization Component Material * Material composition * Material treatment condition * Geometry * Metal cutting volume * Strength * CAD / CAM Tooling definition * Strategies * Flexibility * Data flow * Tooling Overhang * Diameter * Cutting-material * Cutting geometry * Tool management * Cooling * * Examples of influencing factors The goal: Cost reduction Whether milling-strategy consulting or process optimization: the result is always lowering costs and increasing customer productivity that is what inspires us and motivates us every day. Costs Machining Tooling Actual process Optimized Process 5
6 A success story milestones in milling technology Many Pokolm innovations, nowadays considered the standard in milling technology, have decisively shaped their evolution. For instance the introduction of milling cutter bodies and inserts in metric dimensions, while common today, has considerably simplified the calculation of relevant values. In addition, the embedded insert seat, which has in the meantime become the standard, is a design characteristic that is attributable to the innovative power of Pokolm Frästechnik. The patented DuoPlug system is considered the industry's perfect shrink/thread connection between the tool and the arbor, with high concentricity and significantly increased retention forces. One current milestone in milling technology is the SPINWORX time-saving tooling system with self-rotating inserts. With our potential, our team spirit and our endurance, we will continue to set milestones in milling technology and will look forward to the challenges of the future. 5 x 1,50 Milling cutter bodies and inserts in metric sizes Embedded insert seat DuoPlug Shrink-/Thread-connection Spinworx Time-saving tooling system with self rotating-inserts Certified quality We meet the high demand we place on the permanently outstanding quality of our products with a continuous quality management system that covers every company division without exception. We have been certified in accordance with DIN ISO 9000ff since 1996 and have continued to develop our quality system over and beyond its scope. 6
7 POKOLM PRODUCTS IN USE WORLDWIDE The premium tools from POKOLM enjoy an excellent reputation worldwide and have already been successfully deployed in more than 40 countries. The main focus is on Europe. But the prospects for future expansion look promising in Africa, Asia, Australia and North and South America, too, and our relationships are becoming increasingly international in character. POKOLM Academy THE EXPERTISE CENTRE First class products are one thing. But the basis for using innovative tooling systems that are more profitable, faster and more powerful is: KNOWLEDGE. Exactly this knowledge is continuously imparted to our customers in the POKOLM Academy. The professional workshops, 7 seminars and training courses deal with actively developing new solutions and gaining in-depth product knowledge to exhaust all possibilities in order to secure competitive advantages for a long time. This knowledge head-start is, along with excellent tools and an optimum process chain, the decisive key for the success of our customers.
8 FL-282-EN Pokolm Frästechnik GmbH & Co. KG Adam-Opel-Straße Harsewinkel Germany Fon: Fax: info@pokolm.com
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