X-ray Inspection System

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1 KD74XX Series X-ray Inspection System Evolving from Contaminant Detection to Assuring Overall Product Quality, Customer and Brand Loyalty

X-ray Inspection System The KD74XX series provides Product and Assured Quality for customers 1 Simultaneous Product Checks to Ensure and

monitoring for the presence of dense contaminants High levels of detection sensitivity without product wastage The simple implementation

detected without unnecessary losses caused by extrended set up times and high levels of false rejection Concept of combination algorithm

contaminants Smoothing uneven products Masking Masking Technology This function eliminates the constant dense area from the inspected

Detection Technology The shapes of each product are confirmed, ensuring consistant presentation for the consumer Multi-line Inspection

identified in a single lane, only product from that lane is removed, ensuring line efficiency is maximised X-ray Inspection System

Missing Product are employed The complete product presence can be confirmed by checking the density of product in specific locations

2 X-ray Inspection System The KD74XX series provides Product and Assured Quality for customers 1 Simultaneous Product Checks to Ensure and Conformity The KD74XX X-ray Inspection System confirms correct product weight, component number, placement and shape while constantly monitoring for the presence of dense contaminants High levels of detection sensitivity without product wastage The simple implementation of Complex Imaging Techniques allows low density contaminants, such a bone and plastics as well as metallic wires to be reliably detected without unnecessary losses caused by extrended set up times and high levels of false rejection Concept of combination algorithm Metal Detector Detect soft contaminants Reduce product effects Product Sharpening low penetration products Detect wire shaped contaminants Smoothing uneven products Masking Masking Technology This function eliminates the constant dense area from the inspected image, such as packaging, clips or de-oxidiser sachets, consequently improving the detection sensitivity in the remaining product Shape Detection Technology The shapes of each product are confirmed, ensuring consistant presentation for the consumer Multi-line Inspection Technology Individual products produced on multiple lane conveyors can be inspected simultaneously When a non-conforming product is identified in a single lane, only product from that lane is removed, ensuring line efficiency is maximised X-ray Inspection System Missing Product Detecting Technology When conventional gravimetric weighing can not be used to confirm the correct product weight, the Missing Product are employed The complete product presence can be confirmed by checking the density of product in specific locations within a pack Rejector OK OK Measurement Technology Enables finished packages to be further inspected for low and high weight conditions using advanced mass measurement algorithms 2

2 Easy Control and Maintenance for Maximum Operating Time Projection Monitor Simultaneous On-Screen imaging and operating adjustment providing convenient control and adjustment 15 High

Information Transfer and Data Recording Ethernet * 1 Industry standard Ethernet communication is employed to produce live production data and reports, as well as uploading and refreshing

Individual Applications Small Product Size Large Form Packed Un-packed Bulk Liquid Typical Application Large powder sack /Meat block Retail Pack / Foil-top Tray Fresh chicken fillet or Burger

Compact High Speed Flat Bed Conveyor Inspection Aperture Max width : 240 mm Max height : 50 mm Compact High Speed Flat Bed Conveyor Inspection Aperture Max width : 240 mm Max height : 50 mm

3 2 Easy Control and Maintenance for Maximum Operating Time Projection Monitor Simultaneous On-Screen imaging and operating adjustment providing convenient control and adjustment 15 High Resolution touch screen Graphic manipulation 20 + algorithms Quick release conveyor belt Easy to use belt release provides easy, re-assembly and re-alingment No Tools 1 minute Safe 3 Seamless Information Transfer and Data Recording Ethernet * 1 Industry standard Ethernet communication is employed to produce live production data and reports, as well as uploading and refreshing product data compliant * 1 port (option) provides the capture of data on memory sticks, without the need for networking memory *1: This is only for the KD74 series 4 A Variety of s for Individual Applications Small Product Size Large Form Packed Un-packed Bulk Liquid Typical Application Large powder sack /Meat block Retail Pack / Foil-top Tray Fresh chicken fillet or Burger patty Grain and Seafood Soup / Sauce without container Feature Inspection Aperture Max width : 690 mm Max height : 250 mm Max 50 O Inspection Aperture Max width : 390 mm Max height : 150 mm Compact High Speed Flat Bed Conveyor Inspection Aperture Max width : 240 mm Max height : 50 mm Compact High Speed Flat Bed Conveyor Inspection Aperture Max width : 240 mm Max height : 50 mm Compact Conveyor format with integral infeed hopper and rejection mechanism Inspection Aperture Dia 2 Inch Pipeline Format with integral rejection valve Applicable System KD7337AW KD7416AW KD7416ABW KD7481AW KD7416ACW 3

X-ray Inspection System in design Priority is given to prevention of X-ray leakage Operator safety is of utmost importance ANRITSU safety mechanism Emergency stop switch The power supply is cut off

cover open/close sensor X-ray radiation completely stops when the cover opens X-ray shield cover The cover opens by the ON/OFF key of the X-ray radiator The X-ray radiator completely stops due to the

4 X-ray Inspection System in design Priority is given to prevention of X-ray leakage Operator safety is of utmost importance ANRITSU safety mechanism Emergency stop switch The power supply is cut off by pressing a switch, then the rotating part is stopped and the X-ray radiator completely stops X-ray irradiation ON/OFF key Turning the key to OFF stops X-ray irradiation completely X-ray shield cover open/close sensor X-ray radiation completely stops when the cover opens X-ray shield cover The cover opens by the ON/OFF key of the X-ray radiator The X-ray radiator completely stops due to the action of the cover open/close sensor when the cover opens X-ray irradiation display The lamp is lit while X-rays are being irradiated Monitoring sensor for hand insertion When the sensor is interrupted for a certain period of time, X-ray irradiation is stopped Leakage prevention curtain Prevent X-ray leakage When inspecting unpacked products, additional covers made of SUS are furnished instead, to avoid possible contact of the materials with lead to the products management X-ray Inspection System has been designed to fully satisfy the safe operation However, to ensure even higher safety, use the safety procedures outlined below 1 Periodic measurement and storage of X-ray leakage dose data 3 Additional Measures Depending on the product shape, weight and packaging, it may be necessary to furnish X-ray leakage prevention covers to the upstream and downstream conveyors, instead of using X-ray leak prevention curtains 2 Management of the working hours of operators 4 No disassembly or modification NEVER modify or disassemble the main unit, covers, X-ray leak prevention curtains, safety covers, safety interlocks, etc, otherwise the X-ray leak-proof design may no longer be functional of X-rays and regulatory constraints (1) of checked products WHO concluded in 1980 that "food products irradiated with 10 kgy or lower level of X-rays present no problem in terms of toxic level, nutritional value, and microbiological aspects" The maximum X-ray irradiation level by our X-ray inspection system to the checked product is 0001 Gy or less, which is much lower than the value designated by WHO standard If the product being checked happens to stop moving during X-ray irradiation, X-ray irradiation is stopped to keep the irradiation level to 01 Gy or below (2) for humans We are always exposed to radiation: In the natural world, we receive irradiation of 1100 µsv a year on average, and in the case of a chest X-ray, 300 µsv in just one time (the unit µsv [micro Sievert] indicates the radiation level of X-rays) The X-ray leakage level of our X-ray inspection system is 1 µsv/h or lower (13 msv/3 months or lower) Note: 3 months = 13 weeks (52 weeks is one year) 1 µsv/h x 10 hours x 5 days x 13 weeks = 065 msv/3 months 4

5 X-ray Inspection System KD7405AW / KD7405BW Stainless steel wire of 02 mm diameter x 2-mm long can be detected Contaminants in single packages and contaminants in tall products up to 120-mm pass height can be detected at high sensitivity s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History Contaminant Inspection System KD7405AW KD7405BW KD7405ADW KD7405BDW Range to be inspected KD7405AW 335 dia Roller W to to 1460 Pass height 120 (640) (80 ) Effective detection width dia 196 (240) 605 KD7405AW KD7405BW KD7405ADW KD7405BDW W KD7405AW / KD7405ADW KD7405BW / KD7405BDW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long X-ray output Max 60 kv, 210 W (variable voltage and current) Max 80 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) method Product size Note 2 Maxwidth: 240 mm, Max height: 120 mm 270 mm Masking function Missing product detection function Clip check function Max 100 products Belt speed 5 to 90 m/ min (variable speed depending on Product No) Max product weight Note 3 5 O (2 O when belt speed exceeds 60 m/ min), [Option: 10 O at 5 to 40 m/ min] 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 230 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products Note 3: Sum total of checked product weight on the conveyor 5

Contaminant Inspection System X-ray Inspection System KD7416AW / KD7416BW Contaminants in large and wide products and products in bulk can be detected s flow BELT SPEED LOW HIGH belt speed OS

6 Contaminant Inspection System X-ray Inspection System KD7416AW / KD7416BW Contaminants in large and wide products and products in bulk can be detected s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History KD7416AW KD7416BW KD7416ADW KD7416BDW Range to be inspected KD7416AW W dia Roller 700 to 800 Passline height 1530 to 1630 Pass height 150 (650) (80 ) Effective detection width 390 KD7416AW KD7416BW KD7416ADW KD7416BDW 450 W dia 271 (280) KD7416AW / KD7416ADW KD7416BW / KD7416BDW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long X-ray output Max 60 kv, 210 W (variable voltage and current) Max 80 kv, 210 W (variable voltage and current) method Product size Note 2 Masking function Missing product detection function Clip check function Belt speed Max product weight Note 3 X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) Maxwidth: 390 mm, Max height: 150 mm 420 mm Max 100 products 5 to 60 m/ min (variable speed depending on Product No) 5 O, [Option: 10 O at 5 to 40 m/ min] 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 290 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products Note 3: Sum total of checked product weight on the conveyor

X-ray Inspection System KD7417BW Contaminants in large and wide products and products in bulk can be detected s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History

7 X-ray Inspection System KD7417BW Contaminants in large and wide products and products in bulk can be detected s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History Contaminant Inspection System KD7417BW KD7417BW Range to be inspected dia Roller to to 1630 Pass height 220 (650) (80 ) Effective detection width dia (335) X-ray output method Product size Note 2 Masking function Missing product detection function Clip check function Belt speed Max product weight Note 3 KD7417BW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long Max 80 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) Maxwidth: 390 mm, Max height: 220 mm 420 mm Max 100 products 5 to 40 m/ min (variable speed depending on Product No) 10 O 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 300 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products Note 3: Sum total of checked product weight on the conveyor 7

Contaminant Inspection System X-ray Inspection System KD7405ABW/KD7416ABW The KD7405ABW/KD7416ABW units are used to detect contaminants in unpacked bulk products, such as meat, fish, etc, when X-ray

Interlock 335 dia Roller 915 to 1015 (KD7405ABW) 945 to 1055 (KD7416ABW) 700 to 800 450 60 dia 700 to 800 F Pass height 50 H I Effective detection width G The chute rejector is an option KD7405ABW

8 Contaminant Inspection System X-ray Inspection System KD7405ABW/KD7416ABW The KD7405ABW/KD7416ABW units are used to detect contaminants in unpacked bulk products, such as meat, fish, etc, when X-ray leakage prevention curtains cannot be used s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History KD7405ABW KD7405ABW KD7416ABW A B C D E hopper Interlock 335 dia Roller 915 to 1015 (KD7405ABW) 945 to 1055 (KD7416ABW) 700 to dia 700 to 800 F Pass height 50 H I Effective detection width G The chute rejector is an option KD7405ABW KD7416ABW A B C D E F 1360 to to 1630 G H I X-ray output method Product size Note 2 Masking function Missing product detection function Clip check function Belt speed Max product weight Note 3 KD7405ABW / KD7416ABW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long Max 60 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) Maxwidth: 240 mm, Max height: 50 mm 270 mm Max 100 products 5 to 60 m/ min (variable speed depending on Product No) 5 O 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 270 O Temperature 0 to 35 C (0 to 40 C with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products Note 3: Sum total of checked product weight on the conveyor

X-ray Inspection System KD7405ACW/KD7416ACW The KD7405ACW / KD7416ACW units are applied to detect contaminants for the light products, which is easily caught by the shield curtain at conveying, also

15 Pass height 30 to 50 The shuttle rejector is an option 760 to 890 700 to 800 Passline height 450 60 dia G H Effective detection width F KD7405ACW KD7416ACW A 230 420 B 265 340 C 465 540 D 730 880

9 X-ray Inspection System KD7405ACW/KD7416ACW The KD7405ACW / KD7416ACW units are applied to detect contaminants for the light products, which is easily caught by the shield curtain at conveying, also for the small bags s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History Contaminant Inspection System KD7405ACW KD7405ACW KD7416ACW 1340 to E A B C D 10 to 15 Pass height 30 to 50 The shuttle rejector is an option 760 to to 800 Passline height dia G H Effective detection width F KD7405ACW KD7416ACW A B C D E 1420 to to 1720 F G H X-ray output method Product size Note 2 Masking function Missing product detection function Clip check function Belt speed Max product weight Note 3 KD7405ACW / KD7416ACW Fe sphere and SUS sphere 03 mm dia, SUS wire 02 mm dia x 2 mm long Max 60 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) Maxwidth: 240 mm, Max height: 50 mm 270 mm Max 100 products 5 to 60 m/ min (variable speed depending on Product No) 5 O 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kva, rush current 80 A (typ) (5 ms or less) 270 O Temperature 0 to 35 C (0 to 40vC with optional air conditioner), relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products Note 3: Sum total of checked product weight on the conveyor 9

Contaminant Inspection System X-ray Inspection System KD7337AW High-performance inspection of large bags and boxes achieved by the 690 mm-wide, 250 mm-high opening s flow BELT SPEED LOW HIGH belt

10 Contaminant Inspection System X-ray Inspection System KD7337AW High-performance inspection of large bags and boxes achieved by the 690 mm-wide, 250 mm-high opening s flow BELT SPEED LOW HIGH belt speed OS Rejection confirmation function History Air conditioner is equipped as standard KD7337AW KD7337AW Range to be inspected to 550 Passline height 1700 to Pass height dia Effective detection width X-ray output method Product size Major function Belt speed Max product weight Note 2 KD7337AW Fe sphere and SUS sphere 05 mm dia Max 60 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µsv/h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) Maxwidth: 690 mm, Max height: 250 mm 780 mm Detection of contaminants and missing items, masking, clip check (automatic detection level setting) Max 100 products 10 to 35 m/min (10 to 30 m/min for products exceeding 40 O in weight) 50 O 200 to 240 Vac ±10%, single phase, 50/60 Hz, 14 kva, rush current 80 A (typ) (5 ms or less) 700 O Temperature 0 to 40 C, relative humidity 30% to 85%, no condensation IP66 Compliance (for conveyor), IP52 Compliance (for other parts) Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions Note 2: Sum total of checked product weight on the conveyor

11 X-ray Inspection System KD7481AW Newly released X-ray inspection system for incorporation into production line utilizing fluid flowing OS History Air conditioner and Rejector are equipped as standard Contaminant Inspection System s flow Transportation speed KD7481AW KD7481AW Air-conditioner OK IDF/ISO Clump fittings 20S 1350 to to dia X-ray output method Product size (solids in fluid) Transfer pipe dimension Processing capacity KD7481AW Fe sphere and SUS sphere 06 mm dia Max 60 kv, 210 W (variable voltage and current) X-ray leakage dose: Max 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device 15-inch Color TFT LCD (unified image monitoring screen and operation screen) 7 mm or smaller (Less than 1/3 of the minimum height of the inspection section) 2-inch (508 mm) dia Max 100 products 54 kr/ h 200 to 240 Vac ±10%, single phase, 50/60 Hz, 16 kva, rush current 80 A (typ) (5 ms or less) 250 O Temperature 0 to 40 C, relative humidity 30% to 85%, no condensation IP66 Compliance (for transfer products section) Note 1: The actual detection sensitivity varies depending on the type of foreign matter, properties of inspected objects (such as contents and shape), and the usage environment of the rejector Type of rejecting Drive method Air source Ball valve Air drive 05 to 07 MPa Note 2 (Upon detecting pressure lower than 035 MPa, the safety device operates, stopping X-ray irradiation) Note 2: Use dry air Be sure to use an air dryer if there is a possibility of freezing Note 3: Inspection system for targets transferred in fluids mixed with water Note 4: For details, consult your sales representative 11

Rejector Flipper type KW4103AW KW4104AW Air Jet type KW4822BW Dropout type KW4672DW KW4673DW ANRITSU INDUSTRIAL SOLUTIONS CO,

8387 E-Mail: KPOST@anritsucojp http://wwwanritsu-industrycom/e CAT NO K3118-A-1 ISO14001 CERTIFICATE NoJQA-EM0210 ISO 9001

should be carried out are subject to without notice No part of the whole of this catalog may be reproduced without our

12 Rejector Flipper type KW4103AW KW4104AW Air Jet type KW4822BW Dropout type KW4672DW KW4673DW ANRITSU INDUSTRIAL SOLUTIONS CO, LTD INTERNATIONAL SALES DEPARTMENT Onna, Atsugi-shi, Kanagawa-Prf, , JAPAN PHONE FAX CAT NO K3118-A-1 ISO14001 CERTIFICATE NoJQA-EM0210 ISO 9001 CERTIFICATE NoJQA-0566 ANRITSU INDUSTRIAL SOLUTIONS CO, LTD 2006 In addition to daily inspection, an annual maintenance check should be carried out are subject to without notice No part of the whole of this catalog may be reproduced without our permission Printed on 100% Recycled Paper Printed with environment-friendly vegetable soybean oil ink (ddc) Printed in Japan

General Catalog. For more information, contact our office listed below. Japan. Agents.

General Catalog. For more information, contact our office listed below. Japan. Agents. R Agents General Catalog Japan office For more information, contact our office listed below. The contents of the specifications are subject to change without prior notice due to continual improvement.