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Impressions Web find WEB EXCLUSIVE SAVE EMAIL PRINT MOST POPULAR RSS REPRINTS Discharge Printing Step by Step SEPTEMBER 25, 2006 -- With end-users once again gravitating to soft hand prints,

Weigh your mixing container prior to adding any chemicals, record the weight (inset) and take the scale back to zero before adding components. All formulas should be based on weight and not volume.

Discharge Printing Step by Step With end-users once again gravitating to soft hand prints, water-based discharge printing is back in fashion. Here's the scoop.

1 Impressions Web find WEB EXCLUSIVE SAVE PRINT MOST POPULAR RSS REPRINTS Discharge Printing Step by Step SEPTEMBER 25, With end-users once again gravitating to soft hand prints, water-based discharge printing is back in fashion. Here's step-by-step instructions that show you every process of discharge printing. Step 1. Weigh your mixing container prior to adding any chemicals, record the weight (inset) and take the scale back to zero before adding components. All formulas should be based on weight and not volume. WEB EXCLUSIVE Market Watch: Pharmaceutical Industry The pharmaceutical and medicine manufacturing industry ranks among the fastest growing manufacturing industries in the United States. Discharge Printing Step by Step With end-users once again gravitating to soft hand prints, water-based discharge printing is back in fashion. Here's the scoop. Market Watch: Employment Services Industry Employment agencies use promotional products to maintain a stable supply of job candidates, attract new and repeat business from clients and keep the internal staff motivated. Make sure you've got the facts straight when it comes to the employment services industry. Jacket Decoration Tips Learn more about embroidery placement options and using stabilizers. ISS Schaumburg Reveals Embroidery Industry Transformation The aisles of ISS Schaumburg were alive with the usual sounds of embroidery machines and screen printing presses, but they weren't all coming from the same dedicated equipment vendors as they have in the past. Step 2. Add discharge base to the container and record the weight. Practical Appliqué Tips Appliqué is a process that replaces fill stitches with fabric. This reduces overall stitch counts and allows the creation of cost-effective, full-size graphics with interesting textures and effects that would be impossible to create with 1 of 5 6/18/09 3:14 PM

You will usually add up to 8%, but start with a lower percentage and run tests, adding more until it stops intensifying the color. For best results, mix only enough to be used in 24 hours.

2 direct embroidery alone. Read this Web Exclusive to learn more about appliqué sales, hooping, backing and cutting methods. Step 3. Add an activator, in this case ZFS (zinc formaldehyde sufoxolate), to the base to intensify the color, making sure it is fully dissolved. You will usually add up to 8%, but start with a lower percentage and run tests, adding more until it stops intensifying the color. For best results, mix only enough to be used in 24 hours. Beyond that amount of time, the mixed ink will start to lose its vibrancy. Guide to Fleece What once was considered a winter product, now fleece is sold year-round. Make sure you know the difference between the varying weights and all the terminology so that you can profit off of this unseasonal staple. 5 Tips for Disaster Preparation Will you be ready if disaster strikes? Every decorator should plan for the day you hope will never come. Ampro Diversifies to Win A sporting goods supplier evolved into one of the largest decorators in the United States by diversifying one step at a time. Step 4. Add up to 10% urea, which is a commercially produced humectant, a chemical that helps ink retain moisture. (Humectants are common ingredients in everything from processed foods to cosmetics.) The longer the discharge ink stays wet in the dryer, the more vibrant the resultant colors. Some ink companies recommend a lubricant for the same purpose, but either chemical works well. 2 of 5 6/18/09 3:14 PM

Step 6. Pigment can be added to make colored discharge.

3 Step 5. Penatrant helps the ink get down into the fabric for richer colors. manufacturers use up to 15% for printing whites. Step 6. Pigment can be added to make colored discharge. Usually, 12% is as much as should be used, although some Step 7. To print with discharge, use medium to dark colored garments. 3 of 5 6/18/09 3:14 PM

good surface deposit. Flood the screen before going on to the next color.

4 Step 8. Print the first color using a heavy stroke to make sure the ink penetrates the garment, followed by a light stroke for good surface deposit. Flood the screen before going on to the next color. Color order doesn t matter, but it s always best to print the darkest colors early and working towards white last so it is most vibrant. without pigment. Step 9. On press, the print will often look like a stain of wet color, especially when printing discharge base 4 of 5 6/18/09 3:14 PM

5 Step 10. A flash is not needed between colors, but flashing after the last color will help keep the pigments on the surface and result in a brighter, more vibrant print. Flashing the print on press prevents the ink from discharging fully, which can leave an interesting effect. Step 11. A finished, fully discharged print. SUBSCRIBE TO IMPRESSIONS» SAVE PRINT MOST POPULAR RSS REPRINTS V N U e M e dii a II n c.. Allll rii g h t s r e s e r v e d.. Terms Of Use a n d Privacy Policy. 5 of 5 6/18/09 3:14 PM

Decorating on Tri-Blends

Decorating on Tri-Blends Best practices for embellishing this fashion-forward fabric. By Rick Davis, Contributing Writer D uring the past decade, there has been a new revolution in garment-manufacturing