DIAMOND / CBN GRINDING WHEELS CNC PRECISION GRINDING
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1 DIAMOND / CBN GRINDING WHEELS CNC PRECISION GRINDING
2 Power through Innovation Development IN dialog with the customers HIGH FLEXIBILITY CUSTOMER-ORIENTED SERVICE
3 Welcome to the world of precision grinding wheels Get in shape with us We are a competent manufacturer of Diamond and CBN grinding wheels with many years of experience in this area. Using our technical Know How and our high quality products, we help our customers in close cooperation to increase their productivity. A high degree of flexibility along with our ability to adapt to customer requirements and a customer orientated service differentiates us from many competitors. Your Molemab Team 2
4 Application technology We view the problems of our customers as individual challenges to which we dedicate ourselves in our modern grinding centre. Through customized test programs and technical analysis solutions are identified and defined. Following this, our highly qualified application engineers support customers with the successful implementation. 3
5 11V9 / 12V9-45 Cup wheels Shapes: 11V9 / 12V9-45 Application: CNC tool grinding Recommend Cutting speed vc: vc = m/s metal bonded diamond wheel for HM-applications excellent edge stability high cutting performance metal bonded CBN-wheel for HSS-applications Shapes: 11V9 / 12V9-45 Application: CNC tool grinding Recommend Cutting speed vc: vc = m/s 4
6 FORTEpro series metal hybrid diamond- and CBN-wheels in TRIBOND system HM-application HSS-application FORTEpro KD soft FORTEpro KB high cutting performance 1A1 / 1V1 Flute grinding wheels FORTEpro Serie FORTEpro LD FORTEpro MD e.g. D54 FORTEpro LD v f = mm/min v c = m/s hard power consumption [A] FORTEpro LB FORTEpro MB high cutting performance and edge stability number of produced tools high edge stability FORTEpro metal hybrid bond FORTE metal bond new improved grinding characteristic improved edge stability high cutting performance 5
![FORTEpro series porous NEW Advantages better cooling better chip removal less power consumption better stock removal power consumption [%] 70 60 50 40 30 20 D64 FORTEpro KD D64 FORTEpro pkd](/docs-images/84/89563340/images/7-0.jpg "number of produced tools Dressing Instructions for use Sharpening To ensure optimum performance it is recommended to dress and balance the FORTEpro wheels mounted on your mandrels with SiC wheels")
7 FORTEpro series porous NEW Advantages better cooling better chip removal less power consumption better stock removal power consumption [%] D64 FORTEpro KD D64 FORTEpro pkd number of produced tools Dressing Instructions for use Sharpening To ensure optimum performance it is recommended to dress and balance the FORTEpro wheels mounted on your mandrels with SiC wheels (quality 8C80 J6 V01). Dimensions on request. To ensure optimum performance it is recommended to sharpen the FORTEpro wheel before use (rotation direction and speed of the wheel should be the same as for the grinding operation). Sharpening sticks to be used: 15x15x50 9A220 H8 V 15x15x100 9A220 H8 V 50x20x200 9A180 H8 V FORTEpro series covers most common grinding applications on CNC machines. 6
8 Polygloss HD Polygloss HD Grinding wheel 1A1 and 1V1 Max. cutting depth Cutting speed Feed rate Grinding wheel 11V9 Max. cutting depth Cutting speed Feed rate Grinding wheel 12V9-45 Max. cutting depth Cutting speed Feed rate 0,1 mm m/s mm/min 0,1 mm m/s mm/min 0,1 mm m/s mm/min Polishing wheel Polygloss phd NEW perfect surface finish with higher cutting depths 0,3-0,5 mm Polygloss phd Grinding wheel 1A1 and 1V1 Max. cutting depth 0,3-0,5 mm Cutting speed m/s Feed rate mm/min 7 7
9 Polygloss HD and phd molemab s new grinding wheel generation for flute- and cutting edge polishing. Using solid carbide cutting tools with polished cutting edges offers considerable advantages particularly with regard to the processing of: aluminium, copper and brass titanium wood plastics laminated materials tools for hard machining Solid carbide cutting tools with polished cutting edges guarantee: Instructions for use PolyglossHD optimized cutting edge geometry with no chunking better chip removal longer service life reduced temperature development optimized surface quality reduced power consumption of the machine tool In order to ensure the success of the polishing wheels you have to comply with the following requirements: the grinding wheel should be balanced (if possible fixed on the flange) before usage the grinding wheel should be dressed on the spindle the grinding machine and the spindle bearing must be in good order and condition Only, if all these conditions are met, the successful application of the abrasive wheel can be guaranteed. Dressing To ensure optimum performance it is recommended to dress the wheels mounted on your mandrels with white corundum dressing wheels: quality 9A180 EF14 V11 P1 Dimensions on request. Sharpening To ensure optimum performance it is recommended to sharpen the Polygloss HD wheel before use (rotation direction and speed of the wheel should be the same as for the grinding operation). Sharpening stick to be used: 13x25x100 9A1000/1 D13 V16 13x25x50 9A1000/1 D13 V16 8
10 Our wheels are successfully used worldwide in the following branches. Industrial branches Aviation Industry Aerospace Industry Automotive Industry Rail Industry Engine Industry Shipbuilding Industry Machine Building Industry Mining Industry Oil Industry Paper Industry Healthcare Industry Metalworking and Processing Industry
11 PRODUCTION UNITS molemab SpA via Provinciale Ome (Brescia) ITALY tel fax Maclodio facility via XXV aprile Maclodio (Brescia) molemab Inotech Schleifmittelindustrie GmbH Hauptstrasse Launsdorf AUSTRIA tel fax molemab USA Corp. 150 Kendall Point Drive Oswego Illinois USA tel COMMERCIAL BRANCHES molemab super-abrasifs France Sas 2, rue A. Fresnel (Parc d activité Le Fresnel I) Chassieu FRANCE tel +33 (0) fax +33 (0) superabrasifs@molemab.com molemab Iberica SLU Poligono Industrial Sur (CC/Les Forques, 13-15) El Papiol (Barcelona) SPAIN tel fax molemab@molemab.es molemab GmbH Maria-Merian-Str Ottobrunn GERMANY tel fax molemabgermany@molemab.com molemab Abrasives Ungheria kft Váci Utca 81. IV.em 1056 Budapest HUNGARY tel molemabhungary@molemab.com molemab Canada 2141 rue Nobel, Suite 104 J3E1Z9 Sainte-Julie - QC CANADA tel fax sales@molemab.com molemab USA Corp. 91 Carey Road Queensbury - NY USA tel fax sales@molemab.com Primex Abrasives USA 91 Carey Road Queensbury - NY USA tel and fax and sales@primextools.com molemab México SA de CV Acceso B 102-A numero 202 Zona Industrial Jurica Querétaro MEXICO tel molemab@molemab.mx Office Poland Pszczyna ul. Bogedaina 5 POLAND tel office.poland@molemab.com Office China Ledu building, Ledu road Songjiang zone, Shanghai CHINA tel office.china@molemab.com
12 03/2016 molemab Inotech - Schleifmittelindustrie GmbH
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