Connect 2 Expertise Reliability Innovation
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1 Connect Safe, lightweight, reliable Plastic connectors and cable assemblies Dimensions Configurations
2 FISCHER CONNECTORS Fischer Connectors is a leading company in the design, manufacturing and distribution of high-performance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments. Innovative and flexible, Fischer Connectors is committed to provide customized solutions of uncompromising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide. Connect Expertise We connect not only with customers who build devices, but with the people who use them on a daily basis, to better understand their needs. Engineering Expertise Supply Chain Expertise Market Expertise Connect Reliability We focus on delivering on time, on cost and on experience connectivity solutions that stand up to the toughest conditions, so you know you can rely on our service and on uncompromising quality in all environments. Quality Reliability Delivery Reliability Response Reliability Connect Innovation Our proven track record in first-to-market, innovative solutions is built on imagination, observation and significant investments in R&D. We help you bring new ideas to market quickly by putting our cutting-edge technology, production tools and experts at your service. Technology Innovation Product Innovation Solutions Innovation Connect
3 PRODUCT FEATURES STERILIABLE 0 series completely sterilizable: Autoclave, Cidex, EtO, gamma radiation, Steris or Sterrad HIGH DENSITY Highly reliable signal path High signal density High density of contacts EASY TO USE Clear coding for easy operation Immediate identification of multiple connectors DURABILITY Sealed up to IP8 Over,000 mating cycles Resistant to large temperature variations CERTIFICATION & COMPLIANCE Fischer Connectors is committed to quality throughout every phase of its operations. The company supports its customers and applies within its organization all directives and norms improving the quality, safety and environmental friendliness of its connectors, processes and systems. Fischer Connectors is EN ISO 8:0 certified and meets the quality management systems requirements for the design and manufacture of medical devices. This certification validates our company s Quality Management System, our commitment to the medical market and the processes for the design and manufacture of high-performance interconnecting solutions for the medical industry. Our company is ISO 900:008 certified. Through longstanding quality management commitment, we target excellence. Fischer Connectors environmental management system is ISO 00:00 certified. Our company is committed to efficiently managing its waste, to preventing contamination and to reducing the environmental impact. All connectors from Fischer Connectors are RoHS and REACH compliant. ISO 900 ISO 8 ISO 00 REACH Connect
4 APPLICATIONS INTRODUCTION Specially designed to ensure maximum user safety and electric shock protection, the Fischer Plastic Series features fully insulated plastic connector bodies. These high performance connectors are compatible with the Fischer Core Series The plug and receptacle can be color-coded to enable easy identification and prevent incorrect mating. Convenient to use, the SureGrip plug body can be securely and easily gripped with gloves. Resistant up to,000 mating cycles and sterilizable, the Fischer Plastic Series is ideal for industrial and medical applications. Medical Instrumentation Defense Industrial Energy Pharmaceutical Transportation Security Vacuum Oil & Gas Broadcast Automotive Extreme Food Nuclear Connect
5 PRODUCT RANGE 0 PAGE, 8- SI DBP or DBPO CAPS PLUGS SEALING CAP PLUG SEALING CAP RECEPTACLE NUT DRIVER TOOLS RECEPTACLES PRODUCT RANGE 0 PAGE, - S or SI DBP SEALING CAP PLUG CAPS PLUGS RECEPTACLES Connect
6 PART NUMBERING 0 Housing Design Standard Options SI 0 A 0 - D L R Body Style Plug = SI Receptacle, rear panel mounted = DBP Receptacle, rear panel mounted, sealed when mated (IP8) = DBPO Series 0 Contact Polarity Plugs have pins. Receptacles have sockets = A Plugs have sockets. Receptacles have pins = Contact Configuration See page 9 Body Material PBT = D Insulator Material PEEK = Contact Style Solder = J Crimp = K PCB = L Color Coding White = Black = Green = Blue = Yellow = Red = Grey = Bend Relief Material None = R Connect
7 PART NUMBERING 0 Housing Design Standard Options S 0 A 08 - B L R Body Style Plug, with integral shielding = S Plug, without integral shielding = SI Receptacle, rear panel mounted, = DBP Series 0 Contact Polarity Plugs have pins. Receptacles have sockets = A Plugs have sockets. Receptacles have pins = Contact Configuration See page Body Color Beige = B Black = C Insulator Material PTFE = PEEK = Contact Style Solder = J Crimp = K PCB = L Color Coding Black = Green = Blue = Yellow = Beige = 8 Bend Relief Material None = R Silicone (. dia.) = S TPE (. dia.) = T Silicone (. dia.) = U TPE (. dia.) = W Connect
8 TECHNICAL DIMENSIONS 0 SI CABLE MOUNTED PLUG ~9 ~0 ø. TX00.0 DBP or DBPO PANEL MOUNTED RECEPTACLE max.0 ~ Top ø.. ø ø Panel cut-out * See contact configurations page 9. C* max.0 Nm TOOL ø 0 NUT DRIVER Cap material ABS Part number TH00.00 All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect 8
9 CONTACT CONFIGURATIONS 0 Contact Termination Wire Size PCB Test Voltage [kv] in mated position AC rms DC Type Pin Layout Number of Contacts Solder Crimp PCB Insulating Material Contact ø [mm] Solder Contacts Crimp Contacts Pin Diameter [mm] C [mm] see figure Contact to Body Contact to Contact Contact to Body Contact to Contact Current Rating [A] 0 A 0 PEEK. max ø.8mm AWG [] AWG8 [/0] max ø.8mm min ø0.8mm AWG A 0 PEEK. max ø.8mm AWG [] AWG8 [/0] A 0 PEEK 0.9 max ø0.9mm AWG [] AWG [/0] A: 0. : 0. A: 9.9 : A 0 PEEK 0.9 max ø0.9mm AWG [] AWG [/0] max ø0.8mm min ø0.8mm AWG- A: 0. A: A 0 PEEK 0. max ø0.9mm AWG [] AWG [/0] max ø0.mm min ø0.8mm AWG A 0 PEEK 0. max ø0.9mm AWG [] AWG [/0] max ø0.mm min ø0.8mm AWG A 00 0 PEEK 0. max ø0.9mm AWG [] AWG [/0] max ø0.mm min ø0.8mm AWG-8 A: 0.0 A: A 0 PEEK 0. max ø0.9mm AWG [] AWG [/0] max ø0.mm min ø0.8mm AWG-8 A: 0.0 A: A 09 9 PEEK 0. max ø0.mm AWG [] AWG8 [9/0] max ø0.mm min ø0.0mm AWG8- A: 0.0 A: Figure C Connect 9
10 LAYOUT AND PIN NUMBERING 0 SI DBP/DBPO F Body Styles View from F Size Polarity Number of Contacts (0) (0) (0) (0) (0) A ø0. ø ø0. 0 ø. ø ø. ø0.8 ø. ø0. 0 ø0.8 ø0.8 Size Polarity Number of Contacts (0) 0 (00) (0) 9 (09) 0 A ø ø0. ø0. ø.8 0 ø. ø ø0. 0 ø. ø ø0. ø Connect 0
11 SEALING CAP 0. ~0 ø ø SEALING CAP PLUG Cap Material Stainless-Steel Cable - Covering material Part Number POM (Delrin ) FEP Teflon 0.0 ~0 ø ø SEALING CAP RECEPTACLE Cap Material Stainless-Steel Cable - Covering material Part Number POM (Delrin ) FEP Teflon 0.0 TECHNICAL DATA 0 ENVIRONMENTAL & MECHANICAL DATA Characteristic Product Type Value Sealing Performance Plug (SI) - with sealed cable clamp - with cap or mated with sealed receptacle (DBPO) IP8 IP0 Sealed receptacle (DBPO) Mated with sealed plug or with cap IP8 Endurance Unsealed receptacle (DBP),000 mating cycles IP0 Component Material Operating Temperatures Body Insulator O-rings - Receptacle Plastic Cable Clamp Cable Clamp Seal Cable Strain Relief Sealing Cap Plug Sealing Cap Receptacle PBT PEEK NBR POM (Delrin ) TPE TPE POM (Delrin ) with O-ring POM (Delrin ) with NBR O-ring - C to + C - C to +00 C -0 C to +0 C -0 C to +00 C -0 C to +0 C -0 C to +00 C -0 C to +00 C -0 C to +00 C 0 C Temperature C Connect
12 TECHNICAL DATA 0 METAL PARTS Parts Material Finish Designation ISO Standard Designation Standard Body shell, Sealing Cap, Back Nut, Mounting Nut PBT Metal Parts (except contacts) Brass Cun9Pb CWN UNS C 800 Contacts Male (solder) Brass Cun9Pb CWN UNS C 800 Female, Male (crimp) Bronze CuSnnPb CWK ASTM B 9, UNS C 00 Nickel µm Gold over Nickel SAE-AMS-QQ-N-90 SAE-AMS0 MIL-DTL-0D Type + ASTM B88 INSULATOR AND SEALING Insulator and Sealing International Synbol Flammability Insulator PEEK UL 9 V-O O-rings on receptacles and sealing caps for receptacles NBR UL 9 HB O-ring on sealing cap for plug FPM (Viton ) UL 9 V-O Plastic Cable Clamps, Sealing Cap Bodies POM (Delrin ) UL 9 HB Bend Relief TPE-S UL 9 HB CABLE CLAMP SETS 0 PLASTIC SEALED Cable O.D. (mm) Part Number Cable O.D. (mm) Part Number E 0./ E 0./ E 0./. For unshielded applications. -. E 0./.. -. E 0./.. -. E 0./.. -. E 0./.. -. E 0./.. -. E 0./. For use when sealing shielded or unshielded cable to plug body Connect
13 TECHNICAL DIMENSIONS 0 S or SI CABLE MOUNTED PLUG ~89 ~0 ø 8. TX00.0 DBP PANEL MOUNTED RECEPTACLE ~ max Top ø.9 ø ø C* TP00.0 max.8 Nm Panel cut-out * See contact configurations page. All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect
14 CONTACT CONFIGURATIONS 0 Contact Termination Wire Size PCB Test Voltage [kv] in mated position AC rms DC Type Pin Layout Number of Contacts Solder Crimp PCB Insulating Material Contact ø [mm] Solder Contacts Crimp Contacts Pin Diameter [mm] C [mm] see figure Contact to Body Contact to Contact Contact to Body Contact to Contact Current Rating [A] 0 A 08 PEEK.0 max ø.mm AWG9 [] AWG0 [0/0] A 0 PTFE.0 max ø.0mm AWG [] AWG [/] A 0.0 PTFE. max ø.0mm AWG [] AWG [/] max ø.8mm AWG [] AWG8 [/0] A PTFE 8. max ø.0mm AWG [] AWG [/] max ø.8mm AWG [] AWG8 [/0] A: 0.0 A: 0.0 A: 0.8 A: A 09 PEEK. max ø.8mm AWG [] AWG8 [/0] A: 0.0 A: A 0. PEEK 0 0. max ø.8mm AWG [] AWG8 [/0] max ø0.9mm AWG [] AWG [/0] A: 0.0 A: 0.0 A:.8 A: A 0. PEEK 0. max ø.8mm AWG [] AWG [/] max ø0.9mm AWG [] AWG [/0] A: 0.0 A: 0.0 A:.8 A: A 08 8 PEEK 0.9 max ø0.9mm AWG [] AWG [/0] max ø0.8mm min ø0.8mm AWG- A: 0.0 A: A 0 PEEK 0. max ø0.9mm AWG [] AWG [/0] max ø0.mm min ø0.8mm AWG-8 A: 0.0 A: Figure C Connect
15 PCB LAYOUT 0 S / SI DBP Minimum clearance for ground contact. F Body Styles. View from F Size Polarity (08) (0) (0) 9 (0) (09) 0 A 0 ø0. 9 ø0. 8 ø. 0 0 ø.9 ø0. ø Size Polarity (0) (0) 8 (08) (0) 0 A 0 0 ø0. ø. ø ø ø. ø8.8 ø ø8. ø ø ø ø. 0 ø Connect
16 SEALING CAP 0 0 ~0 ø9 ø SEALING CAP PLUG Cap Material Stainless-Steel Cable - Covering material Part Number PEI FEP Teflon 0.0 (Beige) 0. (Black) TECHNICAL DATA 0 ENVIRONMENTAL & MECHANICAL DATA Characteristic Product Type Value Sealing Performance Plug (S or SI) with sealed cable clamp and cap IP IP0 Endurance Receptacle (DBP),000 mating cycles IP0 Component Material Operating Temperatures Body Insulator Plastic Cable Clamp Cable Clamp Seal Cable Strain Relief Sealing Cap PEI PEEK PTFE (Teflon ) PBT POM (Delrin ) TPE TPE VMQ - Silicone Rubber PEI with FPM O-ring - C to +00 C - C to +00 C - C to +0 C - C to + C -0 C to +00 C -0 C to +0 C -0 C to +00 C -0 C to +80 C -0 C to +00 C 0 C Temperature C Connect
17 TECHNICAL DATA 0 METAL PARTS Parts Material Finish Designation ISO Standard Designation Standard Body shell, Sealing Cap, Back Nut, Mounting Nut PEI Metal Parts (except contacts), inner body shell of S Plug Brass Cun9Pb CWN UNS C 800 Contacts Male (solder) Brass Cun9Pb CWN UNS C 800 Female, Male (crimp) Bronze CuSnnPb CWK ASTM B 9, UNS C 00 Nickel µm Gold over Nickel SAE-AMS-QQ-N-90 SAE-AMS0 MIL-DTL-0D Type + ASTM B88 INSULATOR AND SEALING Insulator and Sealing International Synbol Flammability Insulator PEEK - PTFE UL 9 V-O O-ring in sealing cap FPM (Viton ) UL 9 V-O Plastic Cable Clamps POM (Delrin ) UL 9 HB Bend Relief TPE-S - VMQ - Silicone Rubber UL 9 HB CABLE CLAMP SETS 0 Cable O.D. (mm) Use with PEEK Insulators Use with PTFE Insulators. -. E 0./. E 0./.. -. E 0./. E 0./.. -. E 0./. E 0./.. -. E 0./. E 0./.. -. E 0./. E 0./ E 0./8. E 0./ E 0./9. E 0./ E 0./0. E 0./0. Unshielded metal For use with unshielded cable or when shield is not carried through connector body Cable O.D. (mm) Use with PEEK Insulators Use with PTFE Insulators. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A E 0./8. + B E 0./8. + A E 0./9. + B E 0./9. + A E 0./0.0 + B E 0./0.0 + A E 0./0. + B E 0./0. + A Shielded metal For use with shielded cable when shield is to be carried through connector body Cable O.D. (mm) Use with PTFE Insulators Unshielded Plastic For use with high voltage connectors Cable O.D. (mm) Use with PEEK Insulators Use with PTFE Insulators. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A. -. E 0./. + B E 0./. + A E 0./8. + B E 0./8. + A E 0./9. + B E 0./9. + A E 0./0.0 + B E 0./0.0 + A E 0./0. + B E 0./0. + A Sealed For use when sealing shielded or unshielded cable to plug body Connect
18 FISCHER CONNECTORS HEADQUARTERS FISCHER CONNECTORS SA Ch. du Glapin 0 Saint-Prex Switzerland Phone Free phone mail@fischerconnectors.ch FISCHER CONNECTORS SALES NETWORK United States and Canada FISCHER CONNECTORS Inc. Atlanta, GA Phone Toll free : mail@fischerconnectors.com Germany and Eastern Europe FISCHER CONNECTORS GmbH orneding Phone Gebührenfrei : mail@fischerconnectors.de Sweden and Finland FISCHER CONNECTORS AB Billdal Phone mail@fischerconnectors.se India FISCHER CONNECTORS India Pvt. Ltd. Gurgaon - Haryana Phone +9 to raman.kalra@fischerconnectors.in France FISCHER CONNECTORS Sarl Paris Phone Appel gratuit : mail@fischerconnectors.fr Italy FISCHER CONNECTORS Srl Monza Phone mail@fischerconnectors.it United Kingdom and Ireland FISCHER CONNECTORS Ltd. Havant/Hampshire Phone Toll free : sales@fischerconnectors.co.uk Asia FISCHER CONNECTORS ASIA Ltd. Hong Kong Phone mail@fischerconnectors.hk For more information visit or call us Headquarters Subsidiaries Offices Fischer Connectors SA All rights reserved version Changes without prior notice Distributors
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