IMA Intstallation Manual Appendix S en SANDVIK CH870:01

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1 IMA Intstallation Manual Appendix S en SANDVIK CH870:01

2 This document is valid for: Serial no. / Machine No. Signature SANDVIK CH870:01 Copyright 2008 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: S en Original instructions Issue: Version: 04 Sandvik Stationsplan, SE Svedala, Sweden Tel: +46 (0) , Fax: +46 (0)

3 Appendix A: Installation drawing IMA Sandvik CH870:01 A-3

4 IMA Sandvik CH870:01 A.1 General The drawings in this appendix are divided into two main installation alternatives: With direct drive and with V-belt drive. The V-belt drive can be installed either on the left-hand side or on the right-hand side of the crusher. The following drawings show machine dimensions connection positions and dimensions, and access dimensions. All dimensions are in millimetres with inch dimension in brackets. Reverse V-belt drive dimensions for installation on the left-hand side. A.1.1 A.1.2 Mechanical drawings Drawing name Drawing No. Note Installation, general Direct drive 7 adapter Direct drive on rubber dampers Direct drive fixed V-belt drive 7 adapter V-belt drive on rubber dampers V-belt drive fixed Air over-pressure (crusher) Piping and Instrument Diagrams Drawing name Drawing No. Note Crusher Piping & Instrument Diagram Crusher with electric dump valve, Piping & Instrument Diagram A-4 Doc. no. S en Ver Sandvik SRP AB

5 IMA Sandvik CH870:01 A.1.3 Electrical system Drawing name Drawing No. Note Cable diagram, electric dump valve Circuit diagram, electrical cabinet, electric dump valve Circuit diagram, electrical cabinet, electric dump valve Below is a list of sensors, transmitters and more for the crusher. Also see the tank IMA for electrical designtions and the tank manuals for electrical installation information. Crusher with electric dump valve, drawing Designation Component Application Note TT5 Temperature transmitter Spider bearing temperature Crusher PT1 Pressure transmitter Overpressure, air pressure LC11 B1N Position sensor Mainshaft position ASRi U1N Power transducer Drive motor power draw ASRi SS1 Pulse sensor Speed monitor Crusher LT2 Level transmitter Level infeed hopper L11 plus crusher PT5 Pressure transmitter Electrical dump valve HA2 Crusher GS1 Position switch, inductive Electrical dump valve HA2 Crusher TT7 Temperature transmitter Electrical dump valve HA2 Crusher DV1 Directional valve Electrical dump valve Hydroset Y1 Electric dump valve, coil Electrical dump valve Hydroset RV5 Valve Electrical dump valve Hydroset E7.5 Heater Electrical dump valve Hydroset E7.6 Heater Electrical dump valve Hydroset MP5 Measure point Electrical dump valve Hydroset LV5 Logic element valve assembly Electrical dump valve Hydroset TT7 Temperature transmitter Electrical dump valve Hydroset FV5 Flow valve Electrical dump valve Hydroset L3 Customer s device Feeder/ASRi Feeder/ASRi M1 Motor Main motor Crusher LC11 Local cabinet Local cabinet Crusher PI4 Pressure indicator Compressed air Overpressure option alt. V6 Valve Compressed air Overpressure option alt. F6 Filter Compressed air Overpressure option alt. F5.1 Filter Blower Overpressure option std. alt. PF1 Pressure fan Blower Overpressure option std. alt. M8.1 Motor Blower Overpressure option std. alt Sandvik SRP AB Doc. no. S en Ver. 04 A-5

6 IMA Sandvik CH870:01 Crusher without electric dump valve, drawing Designation Component Application Note TT5 Temperature transmitter Spider bearing temperature Crusher PT1 Pressure transmitter Overpressure, air pressure LC11 B1N Position sensor Mainshaft position ASRi U1N Power transducer Drive motor power draw ASRi SS1 Pulse sensor Speed monitor Crusher LT2 Level transmitter Level infeed hopper - L11 plus crusher RV3 Relief valve - Hydroset M1 Motor Main motor Crusher LC11 Local cabinet Local cabinet Crusher PI4 Pressure indicator Compressed air Overpressure option alt. V6 Valve Compressed air Overpressure option alt. F6 Filter Compressed air Overpressure option alt. F5.1 Filter Blower Overpressure option std. alt. PF1 Pressure fan Blower Overpressure option std. alt. M8.1 Motor Blower Overpressure option std. alt. A-6 Doc. no. S en Ver Sandvik SRP AB

7 IMA Sandvik CH870:01 A.1.4 Foundation loads Below, you will find information on the forces transmitted to the foundation or supporting structure via the crusher's mounting points. This information applies for the crusher's maximum eccentric throw (80 mm). Fixed installation drawings and Forces on foundation at each attachment point (4x). CH870 (kn) Vertical static load including material* 150 Dynamic load during normal operation f = 4,67 Hz: Rotating horizontal force (H) 70 Cyclic vertical force (V) ±100 * Material volume = 6 m 3 * Bulk density = 1.8 ton/m 3 On rubber dampers drawings and Forces on foundation at each attachment point A (4x) and B (2x). CH870 on rubber dampers A (kn) B (kn) Vertical static load including material* Dynamic load during starting and stopping: Rotating horizontal force (H) Cyclic vertical force (V) ±90 ±25 Dynamic load during normal operation f = 4,67 Hz Rotating horizontal force (H) 20 4 Cyclic vertical force (V) ±25 ±6 Horizontal displacement: ±50 mm in all directions during starting and stopping ±15 mm in all directions during operation With 7' adapter and rubber dampers drawings and Forces on foundation at each attachment point A (4x) and B (2x). CH870 with 7' adapter A (kn) B (kn) Vertical static load including material* Dynamic load during starting and stopping: Rotating horizontal force (H) Cyclic vertical force (V) ±90 ±25 Dynamic load during normal operation f = 4,67 Hz Rotating horizontal force (H) 20 4 Cyclic vertical force (V) ±25 ±6 Horizontal displacement: ±50 mm in all directions during starting and stopping ±15 mm in all directions during operation * Material volume = 6 m 3 * Bulk density = 1.8 ton/m 3 * Material volume = 6 m 3 * Bulk density = 1.8 ton/m Sandvik SRP AB Doc. no. S en Ver. 04 A-7

8 IMA Sandvik CH870:01 A.1.5 SAE flanges Many of the hoses and pipes on the Hydrocone crusher have SAE flanges with metric threaded bolt connections. Below is a table with important dimensions of the SAE flanges. The SAE flanges on the crusher are with O- ring seal. The SAE flanges on the accessories are without O-ring seal except for the flanges on the air/oil heat exchanger. SAE flange, dimensions mm/inch Denomination Size AC AD AE AF AG AL* P ¾" 47,63 / 1,87 65 / 2,55 22,23 / 0,87 50 / 1,96 Ø 13 / 0,51 Ø 11 / 0,43 D, N, Q, T 1" 52,37 / 2,06 70 / 2,75 26,19 / 1,03 60 / 2,36 Ø 25 / 0,98 Ø 11 / 0,43 H, J, 1½" 69,85 / 2,74 93 / 3,66 35,71/ 1,40 78 / 3,07 Ø 38 / 1,49 Ø 13,5 / 0,53 2" 77,77 / 3, / 4,01 42,88 / 1,68 94 / 3,70 Ø 51 / 2,0 Ø 13,5 / 0,53 4" 130,18 / 5, / 6,37 77,77 / 3, / 5,74 Ø 99 / 3,89 Ø 17,5 / 0,68 * Through hole for bolt. A-8 Doc. no. S en Ver Sandvik SRP AB

9 Approximate lifting weights Description Weight (kg) 1 Bottomshell assembly Including: Bottom shell Wear plates and liners Feet Pinionshaft housing assembly incl. pinion Hydroset cylinder assembly Eccentric unit incl. gear 2 Mainshaft assembly incl. mantle Topshell assembly incl. concave Spider cap Feed hopper (incl. cones or splitter) See modification notice 03 New branding, Sandvik Rock Processing delet 04 Text added, table added, measurement changed mln mln Xzn Xzn msa msa jpn jpn Total weight:

10 02 Text moved to Installation Manual 03 Updated without changes 04 New branding 05 Added table mln mln Xzn Xzn msa msa mp0351 mp0351

11 OC C (1 : 5) OH OA L11 L11 OPT1 OF OB 2 OG 3 OP 1 4 OB OE F (1 : 5) VAR. 902 MIN. 200 G Approx59 OD This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or given to a third party or used for manufacturing purposes without our permission. As to infringements hereof, legal action will be taken with the support of the existing law. Nr. Rev. Ant. No. Ändring Modification VAR kbu kbu Datum Date Införd Changed Godkänd Approved Smältsvets.konstr / Welded constructions SS-EN ISO B (SA 1121,200) M-gängor/M-threads ISO 965-6H/6g (SA 1161,130) TOLERANSER/TOLERANCES Om ej annat angivits gäller / Unless otherwise specified U-gängor/U-threads SMS A/2B (SA 1161,150) G (1 : 5) Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) Gjutgods/Castings ISO 8062-CT12 (SA 1121,300) Generella toleranser för linjära mått och vinkelmått/general tolerances for linear and angular dimensions (m) Medel (c) Grov (v) Mycket grov Toleransklass (m) Medium (c) Coarse (v) Very coarse Tolerance class Basmått / Basic dimension : <4000mm >4000mm Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO m SS-ISO c Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100) Bearb. med icke spõnavskiljande verktyg (inkluderar sågning) ISO v SS-ISO v Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100) För brutna kanter och vinkelmått SS-ISO c For broken edges and angular dimensions (SA 1121,100) Over press. blower unit, pneumatic droven Air overpressure connection Over pressure blower unit with electric motor Adapters - Bend 90 - G 3/4 BxG 3/4 Item No. Pos. Nr Part No. Art. Nr. mru CH870 Description Benämning Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering kbu Xzn 1:20 Proj. method Over pressure blower unit, installation crusher Övertrycksaggregat, installation kros E Vikt (kg) Weight (Kg) Datum Date Ritn.nr/Drawing No. Format Material Material A3 Weight Vikt No Rev Blad Sheet av of 4

12 (3x) Approx ,50 (4x) , Approx L11 box Over pressure unit This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or given to a third party or used for manufacturing purposes without our permission. As to infringements hereof, legal action will be taken with the support of the existing law kbu kbu Nr. Rev. Ant. No. Ändring Modification Datum Date Införd Changed Godkänd Approved Smältsvets.konstr / Welded constructions SS-EN ISO B (SA 1121,200) M-gängor/M-threads ISO 965-6H/6g (SA 1161,130) TOLERANSER/TOLERANCES Om ej annat angivits gäller / Unless otherwise specified U-gängor/U-threads SMS A/2B (SA 1161,150) Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) Gjutgods/Castings ISO 8062-CT12 (SA 1121,300) Generella toleranser för linjära mått och vinkelmått/general tolerances for linear and angular dimensions (m) Medel (c) Grov (v) Mycket grov Toleransklass (m) Medium (c) Coarse (v) Very coarse Tolerance class Basmått / Basic dimension : <4000mm >4000mm Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO m SS-ISO c Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100) Bearb. med icke spõnavskiljande verktyg (inkluderar sågning) ISO v SS-ISO v Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100) För brutna kanter och vinkelmått SS-ISO c For broken edges and angular dimensions (SA 1121,100) Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering mru CH870 kbu Xzn 1:10 Proj. method Over pressure blower unit, installation crusher Övertrycksaggregat, installation kros E Vikt (kg) Weight (Kg) Datum Date Ritn.nr/Drawing No. Format A3 No Rev Blad Sheet av of 4

13 (4x) Air Cleaner Unit Approx Space required for filter replacement This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or given to a third party or used for manufacturing purposes without our permission. As to infringements hereof, legal action will be taken with the support of the existing law kbu kbu Nr. Rev. Ant. No. Ändring Modification Datum Date Införd Changed Godkänd Approved Smältsvets.konstr / Welded constructions SS-EN ISO B (SA 1121,200) M-gängor/M-threads ISO 965-6H/6g (SA 1161,130) TOLERANSER/TOLERANCES Om ej annat angivits gäller / Unless otherwise specified U-gängor/U-threads SMS A/2B (SA 1161,150) Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) Gjutgods/Castings ISO 8062-CT12 (SA 1121,300) Generella toleranser för linjära mått och vinkelmått/general tolerances for linear and angular dimensions (m) Medel (c) Grov (v) Mycket grov Toleransklass (m) Medium (c) Coarse (v) Very coarse Tolerance class Basmått / Basic dimension : <4000mm >4000mm Bearb. med spånavskiljande verktyg (gõller ej sågning) ISO m SS-ISO c Machined with cutting tools (does not include sawing) (SA 1121,100) (SA 1121,100) Bearb. med icke spõnavskiljande verktyg (inkluderar sågning) ISO v SS-ISO v Machined with non-cutting tools (includes sawing) (SA 1121,100) (SA 1121,100) För brutna kanter och vinkelmått SS-ISO c For broken edges and angular dimensions (SA 1121,100) Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked Godk./Approved Skala/Scale Vyplacering mru CH870 kbu Xzn 1:20 Proj. method Over pressure blower unit, installation crusher Övertrycksaggregat, installation kros E Vikt (kg) Weight (Kg) Datum Date Ritn.nr/Drawing No. Format A3 22 No Rev Blad Sheet av of 4

Nr. Rev. 00 Ant. No. Ändring Modification Datum Införd Date Changed 2008-01-14 kbu Godkänd Approved kbu Smältsvets.

14 Nr. Rev. 00 Ant. No. Ändring Modification Datum Införd Date Changed kbu Godkänd Approved kbu Smältsvets.konstr / Welded constructions SS-EN ISO B (SA 1121,200) M-gängor/M-threads ISO 965-6H/6g (SA 1161,130) TOLERANSER/TOLERANCES Om ej annat angivits gäller / Unless otherwise specified U-gängor/U-threads SMS A/2B (SA 1161,150) Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) Gjutgods/Castings ISO 8062-CT12 (SA 1121,300) Generella toleranser för linjära mått och vinkelmått/general tolerances for linear and angular dimensions (m) Medel (c) Grov (m) Medium (c) Coarse Basmått / Basic dimension : (v) Mycket grov (v) Very coarse <4000mm Toleransklass Tolerance class >4000mm Bearb. med spånavskiljande verktyg (gõller ej sågning) Machined with cutting tools (does not include sawing) Bearb. med icke spånavskiljande verktyg (inkluderar sågning) Machined with non-cutting tools (includes sawing) ISO m (SA 1121,100) ISO v (SA 1121,100) SS-ISO c (SA 1121,100) SS-ISO v (SA 1121,100) För brutna kanter och vinkelmått For broken edges and angular dimensions SS-ISO c (SA 1121,100) This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or Antal Quantity Konstr/Designed Ritad/Drawn Beredd/Planned Kontr./Checked mru given to a third party or used for manufacturing purposes without our per- mission. As to infringements hereof, legal action will be taken with the support of the existing law. kbu Godk./Approved Xzn Skala/Scale 1:20 Vyplacering CH870 Over pressure blower unit, installation crusher Övertrycksaggregat, installation kros E Proj. method Vikt (kg) Weight (Kg) Datum Date Ritn.nr/Drawing No. Blad Sheet av of 4 No. Rev 00

16 SENSOR LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier: HYDROCONE CH870 SANDVIK ROCK PROCESSING IDENTIFI CATION SENSOR TYPE APPLICATION SENSOR DETAILS REMARKS Plant SRP Model Range Part No. Output Contact Manufacturer Tag No. Tag No. rating -TT5 Temp. transmitter Spider bearing temperature TRPF PT Inor Crusher -PT1 Press. transmitter Over-press. air pressure (crusher) DTL D Pa mA Huba -L11 -B1N Position sensor Mainshaft position EDS-630-SR-I 630 mm mA Micro Epsilon ASRi -U1N Power transducer Drive motor power draw P mA Tillquist ASRi -SS1 Pulse sensor Speed monitor SIH-3010-BPKG IFM-Electronic Crusher -LT2 Level transmitter Level in feed hopper Vegapuls m mA Vega -L11+ crusher Sensor list CH870

17 SENSOR LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier: HYDROCONE CH870 with electric dump valve SANDVIK ROCK PROCESSING IDENTIFI CATION SENSOR TYPE APPLICATION SENSOR DETAILS REMARKS Plant SRP Model Range Part No. Output Contact Manufacturer Tag No. Tag No. rating -TT5 Temp. transmitter Spider bearing temperature TRPF PT Inor Crusher -PT1 Press. transmitter Over-press. air pressure (crusher) DTL D Pa mA Huba -L11 -B1N Position sensor Mainshaft position EDS-630-SR-I 630 mm mA Micro Epsilon ASRi -U1N Power transducer Drive motor power draw P mA Tillquist ASRi -SS1 Pulse sensor Speed monitor SIH-3010-BPKG IFM-Electronic Crusher -LT2 Level transmitter Level in feed hopper Vegapuls m mA Vega -L11+ crusher -PT5 Press. transmitter Electric dump valve HA2 MBS Bar 0-250bar mA Danfoss Crusher -TT7 Temp. transmitter Electric dump valve HA2 ETS 7246-A ºC +100 ºC mA Hydac Crusher Sensor list CH870 with electric dump valve

19 Sandvik SRP AB SE Svedala, Sweden

20 Sandvik SRP AB SE Svedala, Sweden

21 Sandvik SRP AB SE Svedala, Sweden

22 Sandvik SRP AB SE Svedala, Sweden

23 Sandvik SRP AB SE Svedala, Sweden

24 Sandvik SRP AB SE Svedala, Sweden

25 Sandvik SRP AB SE Svedala, Sweden

26 Sandvik SRP AB SE Svedala, Sweden

27 Sandvik SRP AB SE Svedala, Sweden

28 Sandvik SRP AB SE Svedala, Sweden

29 Sandvik SRP AB SE Svedala, Sweden

30 Sandvik SRP AB SE Svedala, Sweden

31 Sandvik SRP AB SE Svedala, Sweden

32 Sandvik SRP AB SE Svedala, Sweden

33 Sandvik SRP AB SE Svedala, Sweden

34 Sandvik SRP AB SE Svedala, Sweden

35 Sandvik SRP AB SE Svedala, Sweden

Gas-actuated combi-thermometer with Pt100 electrical output signal Model 76, stainless steel version

Mechatronic temperature measurement Gas-actuated combi-thermometer with Pt100 electrical output signal Model 76, stainless steel version WIKA data sheet TV 17.01 for further approvals see page 6 Applications