Classic Series Melters

Transcription

1 Classic Series Melters Customer Product Manual Issued 7/07 NORDSON CORPORATION DULUTH, GEORGIA USA

2 Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: Address all correspondence to: Nordson Corporation Attn: Customer Service Lakefield Drive Duluth, GA Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, EcoDry, Econo-Coat, e.dot, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, icontrol, Isocoil, Isocore, Iso-Flo, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Coat, Sure-Max, Tracking Plus, Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Check Mate, Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, Eclipse, E-Nordson, Equi=Bead, ESP, e.stylized, Fill Sentry, HDLV, iflow, ion, Iso-Flex, itrend, itrax, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Minimeter, Multifil, OptiStroke, PatternPro, PCI, Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, QuadCure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Spectral, Spectronic, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. Loctite is a registered trademark of Loctite Corporation. Never Seez is a registered trademark of Bostik Inc. Parker Lubricant is a registered trademark of Parker Seal. Teflon is a registered trademark of E. I. DuPont de Nemours and Company. Viton is a registered trademark of DuPont Dow Elastomers. L.L.C. All rights reserved

3 Table of Contents i Table of Contents Safety Safety Alert Symbols Responsibilities of the Equipment Owner Safety Information Instructions, Requirements, and Standards User Qualifications Applicable Industry Safety Practices Intended Use of the Equipment Instructions and Safety Messages Installation Practices Operating Practices Maintenance and Repair Practices Equipment Safety Information Equipment Shutdown General Safety Warnings and Cautions Other Safety Precautions First Aid Overview Specifications Installation Mechanical Installation Electrical Installation Hydraulic Installation Operation Turn the Melter Off

4 ii Table of Contents Electrical Drawings Wiring Diagram System Schematic Diagram Using the Illustrated Parts Lists Classic IX and XV Tank Assembly Parts List Frame Assembly Parts List Classic IX Melter Classic XV Melter Ground Stud Assembly Parts List Control Panel Parts List Manifold Assembly Parts List Manifold Filter Parts List :1 Piston Pump Parts List, Classic XV :1 Piston Pump Parts List :1 Piston Pump Parts List, Classic XV Classic XV Service Kit UpTime Pack Air Pressure Regulator Parts List

5 Classic Series Melters 1 Classic Series Melters Safety Read this section before using the equipment. This section contains recommendations and practices applicable to the safe installation, operation, and maintenance (hereafter referred to as use ) of the product described in this document (hereafter referred to as equipment ). Additional safety information, in the form of task-specific safety alert messages, appears as appropriate throughout this document. WARNING: Failure to follow the safety messages, recommendations, and hazard avoidance procedures provided in this document can result in personal injury, including death, or damage to equipment or property. Safety Alert Symbols The following safety alert symbol and signal words are used throughout this document to alert the reader to personal safety hazards or to identify conditions that may result in damage to equipment or property. Comply with all safety information that follows the signal word. WARNING: Indicates a potentially hazardous situation that, if not avoided, can result in serious personal injury, including death. CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION: (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property.

6 2 Classic Series Melters Responsibilities of the Equipment Owner Equipment owners are responsible for managing safety information, ensuring that all instructions and regulatory requirements for use of the equipment are met, and for qualifying all potential users. Safety Information Research and evaluate safety information from all applicable sources, including the owner-specific safety policy, best industry practices, governing regulations, material manufacturer s product information, and this document. Make safety information available to equipment users in accordance with governing regulations. Contact the authority having jurisdiction for information. Maintain safety information, including the safety labels affixed to the equipment, in readable condition. Instructions, Requirements, and Standards Ensure that the equipment is used in accordance with the information provided in this document, governing codes and regulations, and best industry practices. If applicable, receive approval from your facility s engineering or safety department, or other similar function within your organization, before installing or operating the equipment for the first time. Provide appropriate emergency and first aid equipment. Conduct safety inspections to ensure required practices are being followed. Re-evaluate safety practices and procedures whenever changes are made to the process or equipment. User Qualifications Equipment owners are responsible for ensuring that users: receive safety training appropriate to their job function as directed by governing regulations and best industry practices are familiar with the equipment owner s safety and accident prevention policies and procedures receive, equipment- and task-specific training from another qualified individual NOTE: Nordson can provide equipment-specific installation, operation, and maintenance training. Contact your Nordson representative for information

7 Classic Series Melters 3 possess industry- and trade-specific skills and a level of experience appropriate to their job function are physically capable of performing their job function and are not under the influence of any substance that degrades their mental capacity or physical capabilities Applicable Industry Safety Practices The following safety practices apply to the use of the equipment in the manner described in this document. The information provided here is not meant to include all possible safety practices, but represents the best safety practices for equipment of similar hazard potential used in similar industries. Intended Use of the Equipment Use the equipment only for the purposes described and within the limits specified in this document. Do not modify the equipment. Do not use incompatible materials or unapproved auxiliary devices. Contact your Nordson representative if you have any questions on material compatibility or the use of non-standard auxiliary devices. Instructions and Safety Messages Read and follow the instructions provided in this document and other referenced documents. Familiarize yourself with the location and meaning of the safety warning labels and tags affixed to the equipment. Refer to Safety Labels and Tags at the end of this section. If you are unsure of how to use the equipment, contact your Nordson representative for assistance. Installation Practices Install the equipment in accordance with the instructions provided in this document and in the documentation provided with auxiliary devices. Ensure that the equipment is rated for the environment in which it will be used and that the processing characteristics of the material will not create a hazardous environment. Refer to the Material Safety Data Sheet (MSDS) for the material. If the required installation configuration does not match the installation instructions, contact your Nordson representative for assistance.

8 4 Classic Series Melters Installation Practices (contd) Position the equipment for safe operation. Observe the requirements for clearance between the equipment and other objects. Install lockable power disconnects to isolate the equipment and all independently powered auxiliary devices from their power sources. Properly ground all equipment. Contact your local building code enforcement agency for specific requirements. Ensure that fuses of the correct type and rating are installed in fused equipment. Contact the authority having jurisdiction to determine the requirement for installation permits or inspections. Operating Practices Familiarize yourself with the location and operation of all safety devices and indicators. Confirm that the equipment, including all safety devices (guards, interlocks, etc.), is in good working order and that the required environmental conditions exist. Use the personal protective equipment (PPE) specified for each task. Refer to Equipment Safety Information or the material manufacturer s instructions and MSDS for PPE requirements. Do not use equipment that is malfunctioning or shows signs of a potential malfunction. Maintenance and Repair Practices Perform scheduled maintenance activities at the intervals described in this document. Relieve system hydraulic and pneumatic pressure before servicing the equipment. De-energize the equipment and all auxiliary devices before servicing the equipment. Use only new factory-authorized refurbished or replacement parts. Read and comply with the manufacturer s instructions and the MSDS supplied with equipment cleaning compounds. NOTE: MSDSs for cleaning compounds that are sold by Nordson are available at or by calling your Nordson representative. Confirm the correct operation of all safety devices before placing the equipment back into operation. Dispose of waste cleaning compounds and residual process materials according to governing regulations. Refer to the applicable MSDS or contact the authority having jurisdiction for information. Keep equipment safety warning labels clean. Replace worn or damaged labels.

9 Classic Series Melters 5 Equipment Safety Information This equipment safety information is applicable to the following types of Nordson equipment: hot melt and cold adhesive application equipment and all related accessories pattern controllers, timers, detection and verification systems, and all other optional process control devices Equipment Shutdown To safely complete many of the procedures described in this document, the equipment must first be shut down. The level of shut down required varies by the type of equipment in use and the procedure being completed. If required, shut down instructions are specified at the start of the procedure. The levels of shut down are: Relieving System Hydraulic Pressure Completely relieve system hydraulic pressure before breaking any hydraulic connection or seal. Refer to the melter-specific product manual for instructions on relieving system hydraulic pressure. De-energizing the System Isolate the system (melter, hoses, guns, and optional devices) from all power sources before accessing any unprotected high-voltage wiring or connection point. 1. Turn off the equipment and all auxiliary devices connected to the equipment (system). 2. To prevent the equipment from being accidentally energized, lock and tag the disconnect switch(es) or circuit breaker(s) that provide input electrical power to the equipment and optional devices. NOTE: Government regulations and industry standards dictate specific requirements for the isolation of hazardous energy sources. Refer to the appropriate regulation or standard. Disabling the Guns All electrical or mechanical devices that provide an activation signal to the guns, gun solenoid valve(s), or the melter pump must be disabled before work can be performed on or around a gun that is connected to a pressurized system. 1. Turn off or disconnect the gun triggering device (pattern controller, timer, PLC, etc.). 2. Disconnect the input signal wiring to the gun solenoid valve(s). 3. Reduce the air pressure to the gun solenoid valve(s) to zero; then relieve the residual air pressure between the regulator and the gun.

10 6 Classic Series Melters General Safety Warnings and Cautions Table 1 contains the general safety warnings and cautions that apply to Nordson hot melt and cold adhesive equipment. Review the table and carefully read all of the warnings or cautions that apply to the type of equipment described in this manual. Equipment types are designated in Table 1 as follows: HM = Hot melt (melters, hoses, guns, etc.) PC = Process control CA = Cold adhesive (dispensing pumps, pressurized container, and guns) Equipment Type HM Table 1 General Safety Warnings and Cautions Warning or Caution WARNING: Hazardous vapors! Before processing any polyurethane reactive (PUR) hot melt or solvent-based material through a compatible Nordson melter, read and comply with the material s MSDS. Ensure that the material s processing temperature and flashpoints will not be exceeded and that all requirements for safe handling, ventilation, first aid, and personal protective equipment are met. Failure to comply with MSDS requirements can cause personal injury, including death. HM WARNING: Reactive material! Never clean any aluminum component or flush Nordson equipment with halogenated hydrocarbon fluids. Nordson melters and guns contain aluminum components that may react violently with halogenated hydrocarbons. The use of halogenated hydrocarbon compounds in Nordson equipment can cause personal injury, including death. HM, CA WARNING: System pressurized! Relieve system hydraulic pressure before breaking any hydraulic connection or seal. Failure to relieve the system hydraulic pressure can result in the uncontrolled release of hot melt or cold adhesive, causing personal injury. HM WARNING: Molten material! Wear eye or face protection, clothing that protects exposed skin, and heat-protective gloves when servicing equipment that contains molten hot melt. Even when solidified, hot melt can still cause burns. Failure to wear appropriate personal protective equipment can result in personal injury. Continued...

11 Classic Series Melters 7 Equipment Type HM, PC Table 1 General Safety Warnings and Cautions (contd) Warning or Caution WARNING: Equipment starts automatically! Remote triggering devices are used to control automatic hot melt guns. Before working on or near an operating gun, disable the gun s triggering device and remove the air supply to the gun s solenoid valve(s). Failure to disable the gun s triggering device and remove the supply of air to the solenoid valve(s) can result in personal injury. HM, CA, PC WARNING: Risk of electrocution! Even when switched off and electrically isolated at the disconnect switch or circuit breaker, the equipment may still be connected to energized auxiliary devices. De-energize and electrically isolate all auxiliary devices before servicing the equipment. Failure to properly isolate electrical power to auxiliary equipment before servicing the equipment can result in personal injury, including death. HM, CA, PC WARNING: Risk of fire or explosion! Nordson adhesive equipment is not rated for use in explosive environments and should not be used with solvent-based adhesives that can create an explosive atmosphere when processed. Refer to the MSDS for the adhesive to determine its processing characteristics and limitations. The use of incompatible solvent-based adhesives or the improper processing of solvent-based adhesives can result in personal injury, including death. HM, CA, PC WARNING: Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others and can damage to the equipment. HM CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces of guns, hoses, and certain components of the melter. If contact can not be avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure to avoid contact with hot metal surfaces can result in personal injury. HM CAUTION: Some Nordson melters are specifically designed to process polyurethane reactive (PUR) hot melt. Attempting to process PUR in equipment not specifically designed for this purpose can damage the equipment and cause premature reaction of the hot melt. If you are unsure of the equipment s ability to process PUR, contact your Nordson representative for assistance. Continued...

12 8 Classic Series Melters Equipment Type HM, CA General Safety Warnings and Cautions (contd) Table 1 General Safety Warnings and Cautions (contd) Warning or Caution CAUTION: Before using any cleaning or flushing compound on or in the equipment, read and comply with the manufacturer s instructions and the MSDS supplied with the compound. Some cleaning compounds can react unpredictably with hot melt or cold adhesive, resulting in damage to the equipment. HM CAUTION: Nordson hot melt equipment is factory tested with Nordson Type R fluid that contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and form a solid gum that can clog the equipment. Before using the equipment, confirm that the hot melt is compatible with Type R fluid. Other Safety Precautions Do not use an open flame to heat hot melt system components. Check high pressure hoses daily for signs of excessive wear, damage, or leaks. Never point a dispensing handgun at yourself or others. Suspend dispensing handguns by their proper suspension point. First Aid If molten hot melt comes in contact with your skin: 1. Do NOT attempt to remove the molten hot melt from your skin. 2. Immediately soak the affected area in clean, cold water until the hot melt has cooled. 3. Do NOT attempt to remove the solidified hot melt from your skin. 4. In case of severe burns, treat for shock. 5. Seek expert medical attention immediately. Give the MSDS for the hot melt to the medical personnel providing treatment.

13 Classic Series Melters 9 Overview This manual provides information about the Classic Series Melters. Classic Series melters come in two types of configurations: Classic IX (Classic 9) Classic XV (Classic 15) Despite the different configurations, the Classic Series Melters are fundamentally similar products. Therefore the information in this manual is standard except where noted. 1 2 Figure 1 Types of Classic series melters 1. Classic IX melter 2. Classic XV melter Specifications Classic IX Classic XV Tank capacity 19 lbs Tank capacity 30 lbs Pump type 14:1 SP dual-acting piston pump Melt rate 21 lb/hr (9.5 kg) 27 lbs/hr (12.5 kg) Height 559 mm (22 in.) mm (27 in.) Pump type 1. 10:1 single-acting hydraulic pump, 2. 14:1 SP dual-acting piston pump 3. 21:1 dual-acting hydraulic pump.

14 10 Classic Series Melters Installation Mechanical Installation 1. Mount the melter onto a flat, level surface. Figure 2 Mounting the melter

15 Classic Series Melters Access the tank and install the tank strainer. Figure 3 Tank location

16 12 Classic Series Melters Mechanical Installation (contd) 3. Install the air supply. Figure 4 Air supply installation

17 Classic Series Melters 13 Electrical Installation WARNING: All field wire connections are to be made by a qualified technician. 1. Remove the electrical cover. CAUTION: Do not kink the temperature control coil. Figure 5 Location of electrical components

18 14 Classic Series Melters Electrical Installation (contd) 2. Remove the hose controller from the hose box. 3. Carefully uncoil the thermistor. CAUTION: Do not kink the thermistor cable. Figure 6 Uncoiling the thermistor cable

19 Classic Series Melters Using the screws provided on the mounting bracket, install the hose controller onto the bracket. 5. Route the thermistor through the melter as shown in the following drawings. See Figure 7 for routing the thermistor in a Classic IX melter and Figure 8 for routing the thermistor in a Classic XV melter. Figure 7 Routing the thermistor in a Classic IX melter

20 16 Classic Series Melters Electrical Installation (contd) Figure 8 Routing the thermistor in a Classic XV melter NOTE: The above drawings are shown with the control panel removed for clarity, you do not need to remove the control panel when routing the thermistor in the melters. However, for both the melters the front panel and the electrical enclosure lid will need to be removed. For the location of the front panel and the electrical enclosure lid see Figure 20 in Parts section.

21 Classic Series Melters Connect the numbered wires to the hose controllers as shown. 7. Set the temperature of the hose controller. Figure 9 Hose controller location

22 18 Classic Series Melters Electrical Installation (contd) CAUTION: For supply connections use 12 AWG or larger wires suitable for at least 45 C. 8. Install a power supply cable. Connect the wires as shown VAC 1 Figure 10 Power supply location

23 Classic Series Melters Replace the electrical cover. Figure 11 Electrical cover replacement

24 20 Classic Series Melters Hydraulic Installation See Figure Install the hose fittings. 2. Install the thermistor into the hose, and then install the hose onto the fitting. NOTE: Make sure that the hose is mounted so that the thermistor is located on the side of the hose. If the thermistor is located on the top or the bottom of the hose, it will not heat the adhesive properly. 3. Plug the cordset into the melter.

25 Classic Series Melters Figure 12 Hydraulic component installation

26 22 Classic Series Melters Operation 1. Fill the tank with adhesive. Do not overfill. Figure 13 Tank location

27 Classic Series Melters Turn the melter on. 3. Adjust the temperature according to adhesive requirements. Figure 14 Melter controls

28 24 Classic Series Melters Turn the Melter Off 1. Set the air pressure regulator to 0 psi. 2. Turn the melter power switch OFF. Figure 15 Melter controls

29 Classic Series Melters 25 Electrical Drawings Wiring Diagram Figure 16 Classic melter IX and XV wiring diagram

30 26 Classic Series Melters System Schematic Diagram Figure 17 Classic melter IX and XV system schematic diagram

31 Classic Series Melters 27 Using the Illustrated Parts Lists To order parts, call the Nordson Customer Service Center or your local Nordson representative. Use these five-column parts lists, and the accompanying illustrations, to describe and locate parts correctly. The following chart provides guidance for reading the parts lists. The number in the Item column corresponds to the circled item number in the parts list illustration. A dash in this column indicates that the item is an assembly. The number in the Part column is the Nordson part number you can use to order the part. A series of dashes indicates that the part is not saleable. In this case, you must order either the assembly in which the part is used or a service kit that includes the part. The Description column describes the part and sometimes includes dimensions or specifications. The Note column contains letters that refer to notes at the bottom of the parts list. These notes provide important information about the part. The Quantity column tells you how many of the part is used to manufacture the assembly shown in the parts list illustration. A dash or AR in this column indicates that the amount of the item required in the assembly is not quantifiable. Item Part Description Quantity Note Assembly A Part of assembly A 2 A Part of item Part of item 2 AR NS Part of item 3 2 NOTE A: Important information about item 1 AR: As Required NS: Not Shown

32 28 Classic Series Melters Classic IX and XV Tank Assembly Parts List See Figure 18 for the Classic IX tank assembly parts and see Figure 19 for the Classic XV tank assembly parts. Item Part Description Quantity Note Screw, pan head, cut, #6-19 x 0.50 in Washer, flat, x x in Gasket, tank lid Screw, pan head, slotted, M5 x 10 mm Gasket, tank Strainer, tank Thermostat w/harness 1 A Spacer, manifold, ID x in Washer, flat, narrow, M Washer, lock, external, M Screw, hex head, cap, M8 x 30 mm Screw, hex head, cap, M8 x 70 mm Washer, lock, split, M Spacer, tank, 0.50 ID x 2.04 in Tank (IX) Tank, Classic XV Cover, tank Outer lid, tank 1 B Pan, pump Screw, hex-head, cap, M8 x 35 mm Assembly, pump 1 C NOTE A: Apply thermal joint compound, part B: For a complete lid assembly, order part C: Refer to Piston Pump Parts List. 1

33 Classic Series Melters Figure 18 Classic IX tank assembly parts

34 30 Classic Series Melters Classic IX and XV Tank Assembly Parts List (contd) Figure 19 Classic XV tank assembly parts

35 Classic Series Melters 31 This page intentionally left blank.

36 32 Classic Series Melters Frame Assembly Parts List Classic IX Melter Item Part Description Quantity Note Cover, pump Insulation, tank Panel, hose end Screw, pan head, recessed, M6 x 10 mm Panel, front Screw, hex head, hi-lo, wash, cut, 1 / Control assembly 1 A Ground stud assembly 1 B Frame, center Screw, pan head, recessed, M4 x 8 mm Panel, rear Lid, electrical enclosure Base Washer, flat, x x in. NOTE A: Refer to Control Assembly Parts List. B: Refer to Ground Stud Assembly Parts List.

37 Classic Series Melters 33 1 ÎÏÏ ÏÎÎÎÎÎÏÏ ÏÎÎÎÎÎÎÎÎÎÏÏ ÏÏ ÎÎÌÌÎÎÎÎÎ Ï Ï ÎÎÎÎÎ ÏÏ ÌÌ ÏÏ ÎÎ ÌÌ Î Î Figure 20 Classic IX frame assembly

38 34 Classic Series Melters Frame Assembly Parts List (contd) Classic XV Melter Item Part Description Quantity Note Cover, pump Insulation, tank ext, Classic XV Panel, hose end Riser, rear, Classic XV Cover, front, Classic XV Frame, center Riser, center, Classic XV Base Screw, hex head, hi-lo, wash, cut, 1 / Ground stud assembly 1 B Riser, front, Classic XV Control assembly 1 A Washer, flat, x x in Screw, pan head, recessed, M4 x 8 mm Cover, rear, Classic XV Lid, electrical enclosure 1 NS Insulation, tank 1 NS Screw, hex, 1 / 4 20 X NOTE A: Refer to Control Assembly Parts List. B: Refer to Ground Stud Assembly Parts List. NS: Not Shown

39 Classic Series Melters Figure 21 Classic XV melter frame assembly

40 36 Classic Series Melters Ground Stud Assembly Parts List Item Part Description Quantity Note Nut, hex head, machine, # Lug, 45, double, in., in Washer, lock, split, # Tag, ground Washer, lock, external, # Screw, round head, #10-32 x in Base ËËËË Figure 22 Ground stud assembly

41 Classic Series Melters 37 This page intentionally left blank.

42 38 Classic Series Melters Control Panel Parts List Item Part Description Quantity Note Screw, hi-lo, pan Circuit breaker Screw, M3X Screw, fil, 6-32X, Lock washer, INT, # Hex nut Fuse holder Fuse, 5.0 A Indicator lamp 2

43 Classic Series Melters Figure 23 IX and XV Classic melter s control panel assembly

44 40 Classic Series Melters Manifold Assembly Parts List Item Part Description Quantity Note Manifold A, 4-port, noncirculating, standard filter 1 A Valve, pressure relief, 1600 psi, 3.5 in Washer, flat, narrow, M Screw, hex-head, special, M B Plug, O-ring, straight thread, 9 / B O-ring, Viton, ID x in Backup ring, single, 1 / 4 x 3 / 8 in Drain valve assembly 1 B Screw, pan-head, slotted, M4 x 8 mm 1 B Washer, lock, split, M Manifold filter assembly 1 B, C Adapter, filter bung 1 B, D O-ring, Viton, x x in. 1 E O-ring, Viton, x x in. 2 E NOTE A: This part is a complete manifold assembly and includes items 1, 2, 3, and 13. B: Apply anti-seize lubricant, part C: Refer to Manifold Filter Parts List. D: Apply retaining cylindrical adhesive, part E: Apply O-ring lubricant, part Figure 24 Manifold assembly

45 Classic Series Melters 41 Manifold Filter Parts List Item Part Description Quantity Note Manifold filter assembly Screen, mesh, 5.38 in. long Screw, round-head, x in. 1 A Bung O-ring, Viton, x x in Core, in. long 1 NOTE A: Apply anti-seize lubricant, part ÌÌÌ 1 ÌÌÌÌ ÌÌÌ ÌÌÌ ÌÌ Figure 25 Manifold filter assembly

46 42 Classic Series Melters 10:1 Piston Pump Parts List, Classic XV Item Part Description Quantity Note Pump Assembly, Classic XV, 10:1 A Screw, hex-head, cap M6 x 120 mm 4 B Washer, lock, M, split, M Cap, Air Cylinder, single-acting 1 G Bumper, piston stop O-ring, Viton, x x in. 1 C Cylinder, air, high-volume Nut, hex, M6, Lock 1 B Stop, pump, piston Washer, piston, cup, high-volume Cup, piston, high-volume Washer, piston, seal, high-volume Elbow, male, pipe, HYD, 1 / 8, brass Elbow, pipe, HYD, 90, 1 / 8, STL, ZN Nipple, steel, SCHED 40, 1 / 8, 3.00, zinc PLTD Solenoid assy, 10:1 pump Retaining ring, external, 112, basic Washer, flat, E, spring-guide Support, spring guide Spring, compression, x 1.50 x in Adapter, air cylinder, high volume 1 D Retainer, spring Nut, lock, bearing, PN Washer, lock, E, bearing, PN Seat, ball check, valve 1 H Ball, 440 stainless steel, in Mount, pump, machined, 10: Retaining Ring, Internal, 81, basic Washer, OD x ID x in. thick Seal, pump 1 Continued on next page

47 Classic Series Melters Figure 26 10:1 piston pump assembly

48 44 Classic Series Melters 10:1 Piston Pump Parts List, Classic XV (contd) Item Part Description Quantity Note Body, pump, single-acting Crossover ext, Classic XV 1 B Back-up ring, single, 7 / 16 x 9 / 16 in O-ring, Viton, ID x in. width 1 C Pin, groove, type-a, ID x 1.0 in Rod, pump, single-acting O-ring, Viton, ID x in. 1 C Plug, piston, single-acting O-ring, Viton, ID x in. 1 C Piston, pump, single-acting, hydraulic Screw, shoulder, 1 / 4 20 x in. OD 1 H Cage, ball, siphon Ball, 440, stainless steel, in Seat, siphon ball Extension, pick up O-ring, HOTPNT, X X C Bracket, cover, pump, 10:1 1 NOTE A: For a complete pump, order this part number. B: Apply anti-seize compound, part C: Apply high-temperature lubricant, part D: Part of item 26 on pump assemblies and E: Assembly only. F: Assemblies and only. G: Apply retaining cylindrical adhesive, part

49 Classic Series Melters 45 14:1 Piston Pump Parts List Item Part Description Quantity Note Pump, piston, SP-30, 14: Pump, piston, Classic XV, 14: Bracket, cover, pump, SP, 14: Screw, socket-head, M4 x Washer, flat, narrow, M Washer, lock, split, M Valve assembly, SP Lubricant, Parker, hi-temp AR Spring, wave, SP pump Detent, upper, SP Fork, magnetic, assembly Actuator, magnetic, assembly, SP Can, SP Detent, lower, SP Retaining ring, internal, 156, bowed Piston pump, 14:1, SP Pin, roll, x in Ball, 440 stainless, in., Seat, ball, pressure Adhesive, threadlocking, Loctite 272 AR Cage, ball, siphon Tube, crossover, pump (IX) Crossover tube, extended (XV) Lubricant, Never Seez, 8 oz can AR Backup ring, single, 7 / 16 x 9 / 16 in O-ring, Viton, ID x in. wide Seat, ball, siphon 1 Continued on next page

50 46 Classic Series Melters 14:1 Piston Pump Parts List (contd) Item Part Description Quantity Note Ball, 440 stainless, in., Body, pump, hydraulic Plug, pipe, socket, flush, 1 / 8 in Mount, pump, machined, 6:1 and 14: Washer, lock, bearing, W-08, Nut, lock, bearing, PN Screw, hex-head, cap, M6 x Washer, flat, narrow, M O-ring, Viton, x x in U-cup, Viton Retaining ring, internal, 100, push-on Manifold, air, SP Nut, hex, lock, torque, M6, class Head, cylinder, SP, machined Washer, piston seal, SP Washer, piston cup, SP Cup, piston, SP Retaining ring, internal, inverted Washer, OD x ID x in. thick Seal, pump Screw, hex-head, cap, M6 x Washer, lock, split, M Screw, socket-head, M5 x SP lubricating oil AR Screw, pan-head, M4 x Extension, pick-up, 14: O-ring, HOTPNT, X X NOTE A: The parts shown in the insert are specific to Classic XV melters. AR: As Required

51 Classic Series Melters See Note A Figure 27 14:1 piston pump assembly

52 48 Classic Series Melters 21:1 Piston Pump Parts List, Classic XV Item Part Description Quantity Note Pump, Classic XV, 21: Actuator assembly O-ring, x x Air cylinder cap Screw, Hex Hd, Cap, M6 x 120 mm 4 D Lock washer, Split, M6 4 D O-ring, Viton, 3.75 x 3.88 x 0.06 (pkg of 4) Air cylinder Nut, Hex, M Washer cup piston Piston cup Piston seal washer Internal retaining ring, Push-on Viton U-cup 1 A Pump mount Screw, Hex Hd, Cap, M8 x 6 mm 4 D Washer, flat, Regular, M Lock washer, Ext. M Screw, Hex Hd, Cap, M6-1 x 40 mm Shifter fork assembly Locknut, PN Lock washer, WH Internal retaining ring, Washer, 1.05 x Pump seal 1 A Hydraulic pump body Pipe plug, 1/8 inch 1 C Crossover tube 1 C Single backup ring, 7/16 x 9/ O-ring, Viton, 0.44 x 0.56 x A Continued on next page

53 Classic Series Melters Figure 28 21:1 piston pump assembly

54 50 Classic Series Melters 21:1 Piston Pump Parts List, Classic XV (contd) Item Part Description Quantity Note Hydraulic pump piston Piston Step washer, 1.00 Dia. SS Screw, Soc Hd, Low, M8 x 16 mm Siphon ball cage Ball Siphon ball seat 1 B Extension, pick-up, 21: O-ring, HOTPNT, X X NOTE A: Apply lubricant P/N B: Apply Loctite P/N C: Apply Teflon paste P/N D: Apply Never Seez Lubricant P/N Classic XV Service Kit Item Part Description Quantity Note Service kit, Classic XV, pump extension, O-ring O-ring, Viton, 0.426ID X 0.070W, BR, Back-up, ring, single, 7 / 16 X 9 / O-ring, - 210, Viton, 0.734ID, 0.139W, D, BR Figure 29 Service kit parts

55 Classic Series Melters 51 UpTime Pack Item Part Description Quantity Note UpTime pack, pump E, SP 30, 14:1 NS O-ring, Viton, x 0.70 in. 4 A O-ring, Viton, 2.00 x x in Nut, hex, lock, torque, M6, class Cup, piston Retaining ring, internal, 100, push-on Cup, U, Viton Retaining ring, internal, 81, inverted Washer, OD x ID x in Seal, pump O-ring, Viton, ID x 0.70 in O-ring, Viton, ID x 0.70 in. wide 4 NS SP lubricating oil 1 NOTE A: Not used with this pump. NS: Not Shown Figure 30 Uptime pack, SP 30, 14:1 piston pump assembly

56 52 Classic Series Melters Air Pressure Regulator Parts List Item Part Description Quantity Note Regulator/filter assembly, 90 psi (4 hose applicators) Regulator/filter assembly, 90 psi (6 hose applicators) Regulator, filter, air, 1 / 4 NPT Nipple, brass, 40, 1 / 4 in., 2.50 in. (4 hose applicators) Nipple, brass, 40, 1 / 4 in., 5.00 in. (6 hose applicators) Gauge, air, 1 / 8 NPT, 90 psi Service kit, filter element Service kit, filter bowl Figure 31 Air pressure regulator assembly

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