GATOR Battery-powered In-line Tools

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1 SERVICE MANUAL (EK10L shown) GATOR Battery-powered In-line Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at REV 2011 Greenlee Textron Inc. 3/11

2 Battery-powered In-line Tools Table of Contents Safety... 2 Purpose of this Manual... 2 Other Publications... 2 Important Safety Information... 3 Main Illustrations All Tools... Main Parts List All Tools Head and Ram Illustration and Parts List EK210L... 8 EK10L... 9 EK622L EK628L ETS8L... 1 ETS12L... 1 ES32L, ES32FL, ES20L ESG2L LS0L Safety Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize authorized Greenlee service personnel with the service parts for the Greenlee Battery-powered In-line Tools listed on this page. Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at Other Publications Operation Manuals EK210L EK10L EK622L EK628L ETS8L ETS12L ES32L ES32FL ES20L ESG2L LS0L Do not discard this product or throw away! For recycling information, go to All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. KEEP THIS MANUAL Greenlee / A Textron Company 2 Boeing Dr. Rockford, IL USA

3 Battery-powered In-line Tools IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gangrene, or death. Immediate hazards which, if not avoided, WILL result in severe injury or death. Hazards which, if not avoided, COULD result in severe injury or death. Do not use solvents or flammable liquids to clean the tool body. Solvents or flammable liquids could ignite and cause serious injury or property damage. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under Other Publications. Failure to observe this warning could result in severe injury or death. Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe this precaution may result in injury and property damage. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Note: Keep all decals clean and legible, and replace when necessary. Greenlee / A Textron Company 3 Boeing Dr. Rockford, IL USA

4 Battery-powered In-line Tools Main Illustrations All Tools Motor Assembly Greenlee / A Textron Company Boeing Dr. Rockford, IL USA

5 Battery-powered In-line Tools Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly All tools except ESG2L ESG2L Greenlee / A Textron Company Boeing Dr. Rockford, IL USA

6 Battery-powered In-line Tools Main Parts List All Tools Relief lever kit (includes 2, 3) 2 Screw Relief valve lever Control board (EK210L) Control board (EK10L) Control board (EK622L) Control board (EK628L) Control board (ETS8L, ETS12L, ES32L, ES32FL, ES20L, ESG2L) Control board (LS0L)... 1 * Seal Sensor (EK210L, EK10L, EK622L, EK628L) Screw (ETS8L, ETS12L, ES32L, ES32FL, ES20L, ESG2L, LS0L) Piston pump assembly (includes 20 23) Piston pump Spring Piston pump housing * Piston seal Relief valve unit (includes 31 39) (all except EK622L, ESG2L) ETS12L, LS0L) Relief valve unit (includes 31 39) (EK622L, ESG2L, ETS12L, LS0L) Valve seat Needle valve Plunger Spring Lock washer (all except EK622L, ESG2L, ETS12L, LS0L)... 2 Lock washer (EK622L, ESG2L, ETS12L, LS0L) * O-ring * O-ring Pressure relief Screw Pump housing unit (includes 0 7) (EK210L, EK628L, ETS8L, ES32L, ES32FL, ES20L) Pump housing unit (includes 0 7) (EK10L, ETS12L) Pump housing unit (includes 0 7) (EK622L) Pump housing unit (includes 0 63) (ESG2L) Pump housing unit (includes 0 7) (LS0L) Clamp, 10 pack * Clamp Screw Threaded bushing Pump block... 1 Threaded bushing... 1 Screen Reservoir * O-ring Washer Threaded bushing Valve seat Spring Washer Needle valve Housing unit (includes 69 79) (all except ETS8L) Housing unit (includes 70 78) (ETS8L) Ring (ETS8L) Screw Screw Compression spring, DA. x L Trigger link Housing half Housing half Relief valve button Trigger cover Stud (ETS8L) Motor assembly (includes 81 89) Retaining ring Pin Motor cap Disc housing Disc Screw Gear lube, 1. g Motor adapter Electric motor... 1 Greenlee / A Textron Company 6 Boeing Dr. Rockford, IL USA

7 Battery-powered In-line Tools Main Parts List All Tools (cont d) Decal kit, crimper Decal kit, cutter Identification decal (EK210L) Identification decal (EK10L) Identification decal (EK622L) Identification decal (EK628L) Identification decal (ETS8L) Identification decal (ETS12L) Identification decal (ES32L) Identification decal (ES32FL) Identification decal (ES20L) Identification decal (ESG2L) Identification decal (LS0L) Carrying strap 200 Carrying case Carrying case (LS0L) Connector compatibility decal (EK10L) Connector compatibility decal (EK622L) Connector compatibility decal (EK628L) * Seal kit (includes items marked with an asterisk, bushings not included) V battery 1. Ah V battery 3.0 Ah V charger 120 VAC V charger 230 VAC V charger 12 VDC V corded adapter 120 VAC V corded adapter 230 VAC Li (18 V) to NiCd, NiMH (12 V) charger adapter Biodegradable hydraulic fluid Greenlee / A Textron Company 7 Boeing Dr. Rockford, IL USA

8 Head and Ram Illustration and Parts List EK210L Battery-powered In-line Tools Bushing with seal Die holder kit (includes 2 6, 9, 10) 2 Shoulder bolt Cap... 1 Compression spring... 1 Compression spring Washer Crimping head Screw Screw Die holder Pinch hazard decal * Seal bushing (included in 00797)... 1 Greenlee / A Textron Company 8 Boeing Dr. Rockford, IL USA

9 Head and Ram Illustration and Parts List EK10L Battery-powered In-line Tools * O-ring (included in 00797) * Piston backup ring (included in 00797) Bushing Head unit (includes 16) Ram kit (includes 6, 1, 1) Shoulder bolt... 1 Disc Spring Fixed head Hardware kit (includes 8 11, 13, 1) 8 Screw Retaining ring Pin Spring Head and latch kit (includes 12, 16) 12 Movable head Screw Pin Ram adapter Latch head Pinch hazard decal... 1 Greenlee / A Textron Company 9 Boeing Dr. Rockford, IL USA

10 Head and Ram Illustration and Parts List EK622L Battery-powered In-line Tools * O-ring (included in 00797) * Backup ring (included in 00797) Ram Adapter disk... 1 * O-ring (included in 00797) Compression spring Pin kit (includes 7 9, 17) 7 Spring Pin Pin Die retainer kit (includes 10, 11, 18 22) 10 Die retainer Compression spring Screw Bottom crimp head Latch Top die holder Bottom die holder Retaining ring Die release button Die retainer Roll Pin Die release button Locking pin Die holder kit (includes 23, 2) 23 Threaded stud Pin Piston cup... 1 Greenlee / A Textron Company 10 Boeing Dr. Rockford, IL USA

11 Battery-powered In-line Tools Ram Illustration and Parts List EK628L Ram unit (includes 1 1) Jaw holder kit (includes 1, 7, 8) Sheath Spring kit (includes 2 6) 2 Shoulder bolt Disc... 1 Compression spring... 1 Washer * O-ring (included in 00797) Screw Jaw holder Latch kit (includes 9 12) 9 Compression spring Locking pin Compression spring Pin Roller kit (includes 13, 1) 13 Roller Ram Bushing with seal * Seal bushing (included in 00797)... 1 Greenlee / A Textron Company 11 Boeing Dr. Rockford, IL USA

12 Battery-powered In-line Tools Crimping Jaw Units Illustration and Parts List EK628L CJ22 CJXPJ 12C B CJB 12A CJ22 crimping jaw unit for cul and UL classified crimps CJXPJ crimping jaw unit (includes ) CJB single-use lock cutter (includes ) Jaw pivot kit (includes 122, 123) 122 Retaining ring Pivot pin A Jaw, sharp CJB B Jaw, CJXPJ C Jaw, CJ Extension spring Jaw, flat CJB Die retaining pin kit (includes ) 127 Die retaining pin Compression spring Release button Retaining ring Greenlee / A Textron Company 12 Boeing Dr. Rockford, IL USA

13 Illustration and Parts List Optional Accessories EK628L Battery-powered In-line Tools CJD3BG CJD3O CJD3 118A 118A 118C 110A C D A A C glued in with Loctite 270 (green) B CJK Kearney B 118B CJD3BG crimping jaw unit (includes ) CJD3O crimping jaw unit (includes ) CJD3 crimping jaw unit (includes ) CJK Kearney crimping jaw unit (includes , ) 110A Jaw, CJD3BG B Jaw, CJK C Jaw, CJD3O D Jaw, CJD Extension spring Jaw pivot kit (includes 113, 11) 113 Retaining ring Pin pivot Bushing Compression spring Lock adapter A Jaw covers, CJD3O/CJD3BG (set of 2) B Jaw covers, CJK (set of 2) C Jaw covers, CJD3 (set of 2) Bushing Ball, 3 mm Locking pin Die pin kit, W -style dies (includes ) Die pin kit, Kearney-style dies (includes 116, ) Greenlee / A Textron Company 13 Boeing Dr. Rockford, IL USA

14 Head and Ram Illustration and Parts List ETS8L Battery-powered In-line Tools Bushing with seal Cutter blade kit (includes 2 ) 2 Cutter plate Cutting rod... 1 Spring-type straight pin... 1 Socket head cap screw, m Hex head cap screw, m3x Compression spring Cutter head Pinch hazard decal * Seal bushing (included in 00797)... 1 Greenlee / A Textron Company 1 Boeing Dr. Rockford, IL USA

15 Head and Ram Illustration and Parts List ETS12L Battery-powered In-line Tools Head assembly (includes 1 7) Cutter blade kit (includes 1 ) Fixed blade Movable blade Roll pin... 1 Socket head cap screw Hex head cap screw, m3x Compression spring Cutter head * O-ring (included in 00797) * Piston backup ring (included in 00797) Bushing Pinch hazard decal... 1 Greenlee / A Textron Company 1 Boeing Dr. Rockford, IL USA

16 Battery-powered In-line Tools Head and Ram Illustration and Parts List ES32L, ES32FL, and ES20L ES32FL ES20L 8 9 ES32L Head unit assembly, ES32L (includes 1 1) Head unit assembly, ES32FL (includes 1 1) Head unit assembly, ES20L (includes 1 1) Ram kit (includes 1 3, ) 1 Piston Coil spring Steel washer Hardware kit (includes, 8 11, 13, 1) Retaining clip... 2 Steel washer Screw Aluminum head Screw Pivot Retaining clip Pivot Blade kit, ES32L (includes 12 1) Blade kit, ES32FL (includes 12 1) Blade kit, ES20L (includes 12 1) 12 Fixed blade Pivot bolt Movable blade Hex nut Bushing with seal Pinch hazard decal * Seal bushing (included in 00797)... 1 Greenlee / A Textron Company 16 Boeing Dr. Rockford, IL USA

17 Head and Ram Illustration and Parts List ESG2L Battery-powered In-line Tools Head assembly (includes 1 19) 1* Backup ring (included in 00797) * O-ring (included in 00797) Piston cup Ram... 1 Compression spring Adapter disk * O-ring (included in 00797) Base Latch Screw Blade pin Pivot pin Retaining clip Movable blade Ball Spring Screw Fixed blade Guide plate... 1 Greenlee / A Textron Company 17 Boeing Dr. Rockford, IL USA

18 Head and Ram Illustration and Parts List LS0L Battery-powered In-line Tools Punch head assembly (includes 1 13) End cap Spring disc Compression spring... 1 Backup ring... 1 Seal Ram Ram housing Seal O-ring Swivel Washer Pump block extension Retaining ring Ring kit (includes 2,,, 8, 9, 11, 13) Greenlee / A Textron Company 18 Boeing Dr. Rockford, IL USA

19 Battery-powered In-line Tools Greenlee / A Textron Company 19 Boeing Dr. Rockford, IL USA

20 Boeing Drive Rockford, IL USA An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. USA Tel: Fax: Canada Tel: Fax: International Tel: Fax:

LPK1550 Hydraulic Crimping Tool 15-ton

SERVICE MANUAL LPK1550 Hydraulic Crimping Tool 15-ton Serial Code FYF Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register