Beads Mill Nano Grinding & Dispersing System

Transcription

1 Grinding / Crushing / Dispersing (AIMEX Co. td. ) System Integration / Design / Sales / Engineering Support / Powder Processing Service Nano Creating (Grinding / Dispersion / Emulsifying / Classification) Systems Powder & Particles Processing Equipment / Systems FT Associates, Inc. FT Associates Higashi-Fujisawa, Iruma, Saitama Japan Phone : +81-(0) Fax : +81-(0) sales@ftajapan.com UR : B01

2 Applications For the Industires such as * Bio, * Dyestuff (DFB Dye, Florescent Dye), * Fine Chemical (Activator, Anti-Oxidizing Chemical, Sealant, Anti-Flowing Chemical for Plasma & iquid Cristal Dsplays), * Battery (ithium, Tantalum, Nickel Hyrrogen, Fuel Cell), * Fine Ceramicals (Ceramic Paste, Cumulative ayer Condenser, Semiconductors. Electric & Electronics Parts), * Pharmaceutical, * Paper Mill (Painting, Pressure & Heat Sensitive Papers, Nano Fibers), * New Material (ight Catalyst, ight Sensitive Material, ight Sensitive Drum), * Agricultural (Agricultural Chemicals, Hydration Chemicals. Emulsifer), * Fiber (Nylon Thread, Polyester, Acryl, Film), * Food (Spice, Chocolate, Mayonnaise, ermenting / Additive. Health Food, Soybean), * Pigments/Ink/Paint (Organic Inorganic Materials, Oxidized Titanium, Iron Oxide, Calcium Carbonate, Electric Conductor, Insulation Materials), * Cosmetics (Skin Cream, Manicure, ipstick, Foundation, Eye-shadow), * Recording Media (Color Filter, Organic E) B02

3 Alpha Mill-1 CONTINUOUS OPERATION WITH MICRO BEADS (Φ0.03 ~ 0.5mm) * MOST EFFECTIVE PROCESSING USING ORIFICE CONTRACTIE FOW MAKES HIGH-EFFECTIVE PROCESSING THE PROCESSING TIME IS CUT BY 50~65% * HIGH QUAITY PRODUCTION THROUGH UNIFORM PROCESSING THE MEDIA PACKING PHOENOMINON IS PREVENTED, BY COMPUSORY BEADS CIRCUATION. ABNORMA HEAT, AND WEAR-OUT IS PREVENTED. SHARP PARTCE DISTRIBUTION IS ACHIEVED BY IDEA BEADS CIRCUATION * ONGER MACHINE IFE BY ESS WEAR-OUT DESIGN NEW ESS WEAR-OUT DESIGN MAKES ROTOR IFE ONGER, AND PREVENTS RAPID PERFORMANCE DETERIORATION APHA MI-1 SPECIFICATION VESSE MATERIA MOTOR RECOMMENDED BEADS SIZE DIMENSION BEADS SEPARATION METHOD APPROX. 700ml ZrO 2, Al 2 O 3, SiN 4, META 3.7kW Φ0.03 ~ 0.5mm W1200 x D1000 x H1700mm CENTRIFUGE B03

4 Batch type Ready Mill (Model RMB) BEST ABORATORY BEADS MI FOR EXPERIMENTA USE * VERY SIMPE & EASY OPERATION FOR DATA COECTION VERY SIMSPE BUT EFFECTIVE STRUCTURE FOR OVERHAU & ASSEMBY, AND CEANING IT WORKS WITH 100V POWER SUPPY * HIGH COST PERFORMANCE SIMPE STRUCTURE AT VERY REASON-ABE PRICE & OPERATION COST WITH HIGH PERFORMANCE. * WIDE VARIATION, OPTIONS WIDE RANGE OF VESSE SIZE IS AVAIABE MANY OPTIONS IN MATERIAS, ATTACHMENT, SPECIFICATIONS, ARE AVAIABE * SMA SAMPE TEST CAN BE DONE WITH ONY 30M SURRY SAMPE ROTATION DISKS RMB TYPE SPECIFICATION VESSE SIZE PROCESS VOUME MOTOR RECOMMENDED BEADS SIZE WEIGHT Rpm 100, 200, 400, 800 ml 50 ~ 400 ml 0.4 KW Φ0.03 ~ 2.0mm 35kg MAX rpm B04 BEADS SEPARATOR, FITERING MACHINE

5 Continuous Vertical-Type Ready Mill (Model RMV-03) * CONTINUOUS TESTS CAN BE MADE WITH SMA VOUME SAMPES. * THE INEXPENSIVE, HIGHY COST-EFFECTIVE COMPACT MI IS REAIZED. * THE CEANING OF COMPONENTS IS SO EASY, AND CAN BE USED FOR A WIDE RANGE, & PURPOSE OF TESTS. * IT CAN BE SCAED UP FOR A PRODUCTION UNIT WITHOUT PROBEMS. * IT CAN BE USED AS A BATCH-TYPE MI. * φ0.3mm TO 2.0mm BEADS CAN BE USED. VESSE PROCESS VOUME MOTOR RPM WEIGHT ~10 /hr 0.4kW MAX3,000r.p.m 35kg Continuous Horizontal-Type Ready Mill (Model RMH-03) * IT IS SUITABE FOR TEST OPERATION & SMA SIZE PRODUCTION. * φ0.2 TO 2.0mm BEADS CAN BE USED. * THREE KINDS OF SHAFT SEATS CAN BE SEECTED. * MANY OPTIONS CAN BE OFFERED FOR SHAFT SEA TYPE, EECTRICA SPECIFICATION, PUMP TYPE, CONTRO PANES, MONITORING SYSTEMS, & OTHERS. VESSE PROCESS VOUME MOTOR EECTRICITY DIMENSION WEIGHT WITH COOING JACKET 2~10 /hr 0.4kW AC100V W650 X D280 X H300mm 40kg B05

6 Ultra Visco Mill (Model UVM Series / UVM-2) * 0.2mm BEADS CAN BE USED. * SURRY WITH HIGH VISCOSITY CAN BE PROCESSED. * BY SEPARATING THE GAP SEPARATOR MOVEMENT FROM AGITATION AXE, IT ACHIEVES THE SOW ROTATION OF SEPARATOR, AND MINIMIZES THE SIT SPACE. * THE DISK WITH PINS CREATES HIGHY EFFECTIVE PUVERIZING POWER. THE INCORPORATION OF THE DISK WITH PINS ENABES A HIGH PUVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICA PARTS & BEADS, AND GENERATION OF THE HEAT. THE ESS COGGING OF SURRY EMISSION SIT AOWS A ARGE AMOUNT OF PROCESSING FUIDS. THE ESS FORM GENERATION IN SIT MAKES THE BETTER PROCESSING FOR FORM-GENERATING FUIDS. APPICATIONS : FOR THE PUVERIZATION, CRUSHING, DISPERSION, AGITAION & SOIDIFICATION OF COSMETICS, DYE, INKS, CARBON, PAINT, PAPER COATING MATERIA, CERAMICS, MAGNETIC PAINT, EECTONIC MATERIA, FIBER, IGHT SENSITIVE MATERIA, BATTERIES, IGHT CATAYSTS, AGRICUTURA CHMICAS, MEDICINE, FOOD, & OTHERS B06

7 New Visco Mill (NVM / NVM-2) * φ0.45mm BEADS CAN BE USED. * IT ACHIEVES THE SOW ROTATION OF SEPARATOR * THE INCORPORATION OF THE DISK WITH PINS ENABES A DISK SPEED OF 6 TO 12 m/sec, AND HIGHER REPENISHMENT RATIO OF SMA BEADS. * IT REAIZES THE HIGH PERFORMANCE MODE, WITH OW ABRASION, OW HEAT GENERATION, AT OW COST. THE INCORPORATION OF THE DISK WITH PINS ENABES A HIGH PUVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICA PARTS & BEADS, AND GENERATION OF THE HEAT. IT IS DESIGNED FOR THE SIMPE STRUCTURE AND EASY MAINTENANCE AT A REASONABE INITIA AND RUNNING COST. APPICATIONS : SAME AS THE UTRA VISCO MIS MODE VESSE PROCESS VOUME /hr MOTOR kw MAX BEADS REPANISH-MENT W DIMENSIONS mm H WEIGHT kg NVM-2 2 6~36 3.7~ , , NVM ~67 5.5~ , , NVM ~ ~11 6 1, , NVM ~180 11~ ,900 1,000 2,000 1,000 NVM ~ ~ ,300 1,050 2,100 1,500 NVM ~320 22~ ,700 1,200 2,200 2,400 NVM ~395 30~ ,000 1,250 2,200 3,200 NVM ~545 45~ ,350 1,400 2,200 4,000 B07

8 Soft-Fine Visco Mill (SVM) * SOFT DISPERSION TYPE FOR RE-CONDENSED PARTICES * IT WAS DEVEOPPED TO PREVENT RE-CONDENSATION OF THE FINE PARTICES. * THE SOFT-FINE VISCO MIS ARE APPICABE FOR REATIVEY SOFT PARTICES. * THE OW VISCOSITY OPERATION CAN BE EXPECTED IT CAN BE USED FOR NANO EVE PUVERIZING OF SOFT MATERIAS. SVM-075 THE MATERIA IS ONCE SENT TO THE DISPERSANT CONTAINER IMMEDIATEY AFTER THE GRINDING TO OPTIMIZE THE EFFECTS OF THE DISPERSAN, AND THE RESEND THE MI FOR ADDITIONA GRINDING. THE SOFT PUVERIZING PROCESS ASTS ONGER WITH ESS SCRUBBING, AND CONTAMINATION. SVM-015 MODE VESSE PROCESS VOUME /hr MOTOR kw MAX BEADS REPANISH-MENT W DIMENSIONS mm H WEIGHT kg SVM ~0.5 /hr AC SERVO 0.75 kw SVM ~120 /hr 3.7~5.5 kw B08

9 Screenless-type Sand Grinder (SG) * IT CAN BE USED FOR HIGH VISCOSITY UP TO 10,000cp MATERIAS. * THE SEPARATION OF THE PROCESSING SURRY AND BEADS IS DONE THROUGH AN ADJUSTABE SIT (GAP SEPARATOR) AT THE UPPER PART OF THE VESSE,ANDO NO SCREEN IS USED. Open-type Sand Grinder (SG) * 360 DEGREES SCREEN IS OCATED AT THE UPPER PART OF THE VESSE * THE CONDITION OF THE PROCESSING FUIDS, COMING OUT FROM THE SCREEN CAN BE OBSERVED FROM OUTSIDE. Closed-type Sand Grinder (ESG) * IT IS DESIGNED AND DEVEOPPED FOR OW VISCOSITY, HIGH VOATIE SURRY. * IT CAN BE USED FOR THE VISCOSITY UP TO 5,000cp MATERIAS. * THE MACHINE IS TOTAY COSED FROM OUTSIDE AIR TO AVOID THE COGGING BY DRYING OF HIGH VOATIE SOVENTS. APPICATIONS : PIGMENT, DYE, CARBON, HEAT SENSITIVE MATERIA, EECTRONICS MATERIAS, DRUG, FOOD, COSMETICS, INK, PAINT, & OTHERS B09

10 Batch-type Sand Grinder (BSG) BSG-30 * IT IS SUITABE FOR TEST & SMA SIZE DISPERSING AND GRINDING OPERATION. * UTRA SMA BEADS (φ0.1mm) CAN BE USED. * THE OPERATION IN COOING CONDITION CAN BE OFFERED. * AGITATION SHAFT & VESSE CAN BE MOVED. * A PROCESSING FUIDS CAN BE COECTED AFTER THE OPERATION. * THE INCORPORATION OF THE DISK WITH PINS ENABES A HIGH PUVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICA PARTS & BEADS. * THE DE-FORMING AND DISPERSION IN VACUUM CONDITION CAN BE OFFERED (OPTION). MODE VESSE MAX BEADS REPANISH -MENT VESSE MOVEMENT MOTOR kw MAIN BODY HYDRAUIC UNIT W DIMENSIONS mm H WEIGHT Kg BSG MANUA / HYDRAUIC 1.5 TO / 600 BSG HYDRAUIC 5.5 TO BSG HYDRAUIC 18.5 TO B10

11 BEADS SEECTION GASS BEADS OW AKAI BEADS NON-AKAI ZIRCONIA / SICA TYPE ZIRCONIA TYPE AUMINA BEADS HIGH-PURITY AUMINA BEADS INGREDIENTS SiO 2 Al 2O 3 Na 20 K 2O CaO MgO SiO 2 Al 2O 3 B 2O 3 Na 20 K 2O CaO MgO SiO 2 CaO Al 2O 3 B 2O 3 MgO ZrO 2 SiO 2 ZrO 2 Y 2O 2 Al 2O 3 OTHERS Al 2O 3 (99.9%) GRAVITY (FIING DENSITY) 2.5 (1.56) 2.6 (1.62) 2.6 (1.62) 3.85 (2.35) 6.0 (3.72) 3.6 (2.24) 3.9 (2.42) HARDNESS Hv550 MOHS SCAE 6 Hv660 MOHS SCAE 7 Hv Hv Hv PARTICE DIAMETER (φ mm) B11

12 Inquiry Sheet Customer Required System & Request Company Address Name Category System Please fill your requirement / Information & return to us. Dept. Position Phone A) Grinding B) Dispersing / Emulsifying C) Classification / Sifting D) Feeding / Transportation E) Separation / Concentration F) Drying G) Others A) Cavitation Mill Dispersing System B) Beads Mill Ultra Fine Grinding System C) Jet Mill Ultra Fine Grinding System D) Grinding Mill Powder Pulverization System E) Super Micro Sieve F) Hydro-Cyclone Classification System G) Vibration Sifter H) Micro Powder Air Classifier I) Constant Micro Feeder J) Others Request A) Sales Material B) Proposal C) Test D) Process Service E) Rental F) Others Materials & Target Name Condition A) Powder B) Particle C) Solid D) Others Properties Y or N Bulk Density Hygroscopic Moisture % if Yes Abrasiveness Aggregation Particle Shape A) Spherical B) Unspecified C) With Protrusion D) Single Particle E) Aggregates F) Unknown Solvent Viscosity A) Water B) Ethanol C) IPA D) MEK E) Acetone F) Toluene G) Xylene H) Ethyl Acetate I) Others Adhesion Size Original Powder Required D 50 Slurry Density wt% Viscosity cps Top Others Detergent Test & Work Required Volume Test / Work Schedule Test sample Production Attendance Remarks Excel version is available at if required. X01

13 Our Activities Products &Services Major Systems & Services offered by FTA FT Associates Grinding / Crushing / Dispersing / Emulsifying Dispersing / Emulsifying / Mixing Wet Operation Cavitation Mill Nano Dispersing System Nano Grinding / Crushing / Dispersing / Mixing Beads Mill Nano Grinding System Grinding / Crushing Dry Operation Jet Mill Ultra Fine Grinding System Dispersing / Emulsifying / Mixing Wet Operation Ultrasonic Processor Nano Forming System Grinding, Crushing Dry Operation Grinding Mill Powder Pulverization System Wet Operation FT Associates Classifying / Sifting Classification / Sifting Dry & Wet Operation Super Micro Sieve & Screen Classification/Separation/Concentration Hydrocyclone Classification System Sifting / Screening / Classifying Dry & Wet Operation Powder & Particles Vibration Sifter Classifying Dry Operation Micro Powder Air Classifier Wet Operation FT Associates Other Powder Processing Systems & Services Concentration Screw Decanter Concentration System Constant Feeding Powder & Partciles Constant Micro Feeder X02