Our Profile. Page 2 OPERATION TRAINING. Over the past four years KLM Technology Group has trained over 500 personnel.
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1 25th - 29th January 2010 Melia Hotel Kuala Lumpur, Malaysia 1st - 5th February 2010 Melia Hotel Kuala Lumpur, Malaysia With Our International Instructors: Dr. Swami Narayanan President Process Technology Consulting L.L.C., Fulshear, Texas, USA Ian Buttridge Engineering Manager GTC Technology Dallas Texas Stephen J Wallacce President Wallace Consulting Washington DC, USA Jeff Gray Process Engineering Manager KLM Technology Group, Gerald F. Appleton Vice President Technology KLM Technology Group, Edgar L. Mohundro Independent Management Consultant Loudon, Tennessee William B Lotz Senior Financial Manager KLM Technology Group, Karl Kolmetz Engineering Manager KLM Technology Group, Mohd Rohizat Aziz Regional Technical Manager Polyolefin Catalyst Dr. Wai Kiong Ng Team Leader of Formulation Sciences Institute of Chemical & Engineering Science, Singapore Khanh Nguyen President PCN Global Solutions Houston, Texas Dr. G. G. Rajan Director Techno Software International Kochi, India Organized by: P R AC T I C AL E N G I N E E R I N G S O L U T I O N S KLM Technology Group is a technical consultancy group, providing specialized services, training and equipment to improve process plant operational efficiency, profitability and safety. KLM Technology Group is recognized world-wide as a leader in the areas of distillation simulation, column design and unit commissioning with one of the best track records in the industry.
2 Page 2 Our Profile OPERATION TRAINING Over the past four years KLM Technology Group has trained over 500 personnel from companies around the world Excellence In Hydrocarbon Processing was held in Kuala Lumpur Malaysia 19th to 23rd November With A 2 Special 5 Day Workshop In The Fundamentals Of Process Plant Equipment Design Instructor Jeff Gray & Edgar L. Mohundro Instructor Karl Kolmetz & Gerald F. Appleton 1st - 5th February 2010 Special Workshop: Fundaments of Chemical Engineering Process Equipment Design A course such as these should almost be a requirement for young engineers, and refresher for engineers with experience. Understanding the practical applications of basic design engineering principles is a challenge for fresh graduates. It is a challenge to find a good Chemical Engineering Design Course. KLM Technology Group has developed Engineering Design Guidelines for Process Equipment Design. This course will cover the a review of the fundamentals, their application to process plant equipment, and a review of KLM Technology Group guidelines and developed programs. 1st - 5th February 2010 Special Workshop: Advanced Building Operational Excellence It is strategically important that your operations team understands the fundamentals of process unit operations concepts. This is the difference between being in the best quartile of operational ability and being in the last quartile. There is vast difference in the operational ability of operating companies and most benchmarking studies have confirmed this gap in operational abilities. You cannot optimize the process without an understanding of the basics of the process. This course will review the basics and then help develop techniques to optimize unit operations economics and processes.
3 Our Programs Page 3 Advances In Process Plant Operation, Maintenance, Safety And Design Instructor 25th - 27th January 2010 Session One 27th - 29th January 2010 Gerald F. Appleton Introduction to Project Management Planning and Control Introduction to Building Operational Excellence William B. Lotz Dr. Wai Kiong Ng Introduction to Petroleum Refining Processes and Economics for Non Engineering Professionals Introduction to Chemical Engineering for Non Chemical Engineers Process Unit Economics and Benchmarking for Technical and Non Engineering Professionals Petroleum Refining processes and Economics for Technical Professionals Stephen J Wallace Hazard Analysis (HAZOP) Team Leader Training Achieving Zero Accidents Jeff N Gray Omar A Majid Introduction to Storage Tank Design, Operation and Maintenance Distillation Operation, Control and Troubleshooting for Operators Advanced Storage Tank Design, Operation, Maintenance and Troubleshooting Guide Lines for Safe Commissioning of Process Units Abdel Aziz Salah Introduction to Corrosion Fundamentals in the Oil and Gas Industry Advanced Corrosion Fundamentals and Troubleshooting in the Oil and Gas Industry Khanh Nguyen Swami Narayanan Introduction to Regulatory and Distributed Process Control Improving the Performance and Reliability of Fired Furnace Heaters Advanced Overview of Regulatory and Distributed Process Control Advances in Ethylene Unit Pyrolysis Furnace Design and Optimization Edgar Mohundro Introduction to Petrochemical Process and Economics Overview of Petrochemical Catalytic Processes Karl Kolmetz Process Equipment Trouble Shooting Overview of Refinery Catalytic Processes Dr. H Yamada Introduction to Polymer Processing Fundamentals Advanced Polymer Processing Fundamentals and Troubleshooting Ian Buttridge Mohd Rohizat Aziz Tan Chee Whye Dr. G. G. Rajan Introduction to Distillation Operation, Control and Troubleshooting for Operations and Engineering Personnel Introduction to Olefin Polymer Reactor Fundamentals Introduction to EthylBenzene and Styrene Unit Design, Operations and Troubleshooting Introduction to Energy Optimization for the Processing and Power Industry Advanced Distillation Operation, Control, Design and Troubleshooting for Operations and Engineering Personnel Advanced Olefin Polymer Reactor Fundamentals and Troubleshooting Advanced Overview of EthylBenzene and Styrene Unit Design, Operations and Troubleshooting Advanced Overview of Energy Optimization for the Processing and Power Industry
4 Our Profile Page 4 Petroleum Refining Processes and Economics for Non Technical Professionals This course focuses on the core building blocks of the refining process systems, equipment and economics. Session One 25th - 27th January 2010 Fundamentals of Petroleum Chemistry Characteristics of Crude Oil Crude Oil Distillation to Refinery Equipment to the Refinery Flow Sheet Crude Oil Quality and Refinery Flow sheets Petroleum Product Markets Gasoline Production Processes Economics of Gasoline Production Processes Fundamentals of Hydroprocessing Economics of Hydroprocessing Production Processes Options for Heavy Oil Processing Economics of Heavy Oil Production Processes Refining Margins Product Blending and Usage This program has been designed for non-technical personnel assigned to positions in petroleum refineries, corporate offices, supplier and other interrelated companies. The content of the program is based upon the assumption that those in attendance do not have a formal education in engineering and chemistry and do not work in highly technical environments. The program should be used for newly-hired refinery plant personnel & may serve as a prerequisite for those who do not have a technical background but who want to attend the more detailed petroleum refining processing program. An overview of refinery operations, processes and economics. Become familiar with the equipment of a refinery. Become familiar with the refinery flow sheets. Become familiar with refinery margins and economics. Benchmarking and Evaluating Process Unit Operations for Non Technical Professionals This course will guide the participates to develop key concepts and techniques for the Benchmarking and Evaluating Process Unit Operations. 27th - 29th January 2010 to Process Equipment Refining Margins Overview of Chemical Processing Industry Unit Operating Cost Process Capital Cost Unit Processing Margins This program has been designed for non-technical personnel assigned to positions in petroleum refineries, corporate offices, supplier and other interrelated companies. The content of the program is based upon the assumption that those in attendance do not have a formal education in engineering and chemistry and do not work in highly technical environments. The program should be used for newly-hired refinery plant personnel & may serve as a prerequisite for those who do not have a technical background but who want to attend the more detailed petroleum refining processing program. An overview of refinery operations, processes and economics. Become familiar with the equipment of a refinery. Become familiar with the refinery flow sheets. Become familiar with refinery margins and economics. William B Lotz has over twenty-five years of experience in the construction, operation, and optimization of process units on the US Gulf Coast. Strengths encompass project management skills, ability to complete assigned tasked and out of the box optimization ideas based on economics principles. Experience includes five (5) years of project management in general housing construction. Twenty Eight (28) of Refining experience in the Charter / Phibro / Valero Refineries in Houston and Texas City, Texas. In the refining companies started at an entry level position and has be progressively promoted through the maintenance, operations laboratory, and marine inspection groups. For the last ten years has been in charge of refinery cost accounting and yield economics. Bill is the Coordinator for the bi-annual industry refinery benchmarking studies and internally developed a monthly bench marking review for the Valero Refining System. He has a Bachelor of Science in Accounting from The University of Houston.
5 Page 5 Our Profile Chemical Engineering for Non Chemical Engineers This seminar provides an understanding of chemical process systems, equipment and economics. The seminar identifies the areas of chemical engineering that are most commonly encountered by the non-specialist, with examples that will be drawn from a range of process industries including oil and gas processing, petrochemicals, chemical manufacturing. Session One 25th - 27th January 2010 Fundamentals of Chemistry to Unit Operations Equipment to Fluid Flow and Mixing to Process Control and Instrumentation to the Energy and Material Balance to Thermodynamics and Equilibrium to Reaction Engineering to Separation and Mass Transfer Operations Process Operations and Troubleshooting to Unit Operations Economics This program has been designed for non-technical personnel assigned to positions in petroleum refineries, corporate offices, supplier and other interrelated companies. The content of the program is based upon the assumption that those in attendance do not have a formal education in engineering and chemistry and do not work in highly technical environments. The program should be used for newly-hired refinery plant personnel & may serve as a prerequisite for those who do not have a technical background but who want to attend the more detailed petroleum refining processing program. An overview of chemical engineering operations, safety, processes and economics. Become familiar with the equipment of a chemical engineer. Become familiar with the unit operations of chemical engineering. Become familiar plant economics. Petroleum Refining Processes and Economics for Technical Professionals This seminar focuses on the core building blocks of the refining process systems, equipment and economics. This program will emphasize refining process unit operation fundamentals, safe utilization of these fundamentals by operations and maintenance personnel, and equipment troubleshooting techniques. 27th - 29th January 2010 Fundamentals of Chemistry Characteristics of Crude Oil Crude Oil Distillation to Refinery Equipment and Flow Sheet Crude Oil Quality and Refinery Flow Sheets Product Blending and Usage Petroleum Product Markets Gasoline Production Processes Economics of Gasoline Production Processes Fundamentals of Hydroprocessing Options for Heavy Oil Processing Economics of Heavy Oil Production Processes Refining Margins People who are making day to day decisions regarding operation, design, and economics of processing plants. Ideal for veterans & those with only a few years of experience who want to review or broaden their understanding in Processing Plant Operations. Other professionals who desire a better understanding of subject matter. Detailed overview of refinery operations, processes and economics. An understanding of the equipment of a refinery, and typical refinery flow sheets. Knowledge of refinery chemistry and catalyst. Methods to estimate refinery margins. Dr. Wai Kiong Ng has over fifteen years of wide ranging experience in the research, design and construction of processing unit operations. He has wide ranging strengths from his experience with practical metallurgy fabrication operations, though detailed design of distillation columns, and to intense R&D research. He has over 50 presentations at international conferences and coauthored. Dr. Ng is the Team Leader of Formulation Sciences in the Institute of Chemical & Engineering Sciences (ICES), a national research institute of Singapore. Besides research interests in novel formulations, particle technology and powder processing, he has also served as consultant for R&D, design and optimization of process plants in Asia-Pacific and is active in patenting novel engineering concepts. Previously, he headed the Industrial Programme Development group at ICES. Dr Ng obtained his PhD in fluidized bed drying from the National University of Singapore and holds a Masters with Honors in chemical engineering from the Technical University of Clausthal, Germany.
6 Our Profile Page 6 Improving the Performance and Reliability of Fired Heaters This seminar focuses on the core building blocks of the fired heater systems, equipment and economics. This program will emphasize fired heater unit operation fundamentals, safe utilization of these fundamentals by operations and maintenance personnel, and equipment troubleshooting techniques. Session One 25th - 27th January 2010 Fundamentals of Petroleum Chemistry to Process Equipments to Fired Heaters Fired Heater Engineering to Refinery & Olefins Fired Heaters to VCM Fired Heaters Improve the Efficiency of Fired Heaters to Fired Heaters Control & Boilers Fired Heater Safety Revamping Fired Heaters Reducing NOx Emissions Conclusions People who are making day to day decisions regarding operation, design, and economics of processing plants. Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding in Processing Plant Operations. review or broaden their understanding in Processing Plant Operations. An detailed overview of furnace operations, processes and economics. Gain an understanding of the equipment of a process furnaces and how they can be optimized. Gain an understanding of the refinery, Olefin and VCM furnace. Advances in Ethylene Pyrolysis Furnace Design, Operation and Optimization This seminar focuses on the core building blocks of the fired heater systems, equipment and economics. This program will emphasize fired heater unit operation fundamentals, safe utilization of these fundamentals by operations and maintenance personnel, and equipment troubleshooting techniques. 27th - 29th January 2010 Fundamentals of Petroleum Chemistry to Process Equipment to Fired Heater Fired Heater Engineering Improve the Efficiency of Fired Heaters to Fired Heater Control & Boilers Fired Heater Safety Revamping Fired Heaters Reducing NOx Emissions Ethylene Furnace Technology conclusions People who are making day to day decisions regarding operation, design, and economics of processing plants. Ideal for veterans & those with only a few years of experience who want to review or broaden their understanding in Processing Plant Operations. Other professionals who desire a better understanding of subject matter. An detailed overview of furnace operations, processes and economics. Gain an understanding of the equipment of a process furnace. Gain an understanding of the Olefin furnace. Dr. Swami (Sam) Narayanan has over twenty-five years of detailed experience in the design, construction, commissioning, and operations management of process units from India, Europe, North America and South East Asia. He has a strong background in the manufacturing of a wide variety of chemical process technologies in the Ethylene Olefin Industry. Dr. Naraynan is an industry specialist in Olefin Pyrolysis Furnaces including hands on design, commissioning and trouble shooting of over 14 units. He has seven US Patents dealing with Ethylene Pyrolysis Furnaces. His experience includes over twenty years of direct Pyrolysis Experience with KTI, Stone & Webster, and Kellogg Brown & Root. Nine years of furnace and plant optimization experience with Furnace Technology Consulting Services and the Westlake Group. Dr. Sam has a PhD in Chemical Engineering from the Indian Institute of Technology and Post Doctoral work in Chemical Engineering at Technical University of Delft, Delft, Netherlands. He is a member of the American Institute of Chemical Engineers and lives in Texas.
7 Page 7 Our Profile Distillation Operation, Control, Design and Troubleshooting This course will guide the participates to develop key concepts and techniques to design, operate and troubleshoot a distillation system. These key concepts can be utilized to make design and operating decisions. Session One 25th - 27th January 2010 General Column Design Tray Column Design and Operation Packed Column Design and Operation Operating Columns in Fouling Service Operating Columns in Vacuum Service Guidelines for Improved Columns Operation and Maintenance Distillation Column Control Typical Controlled and Manipulated Process Variables Commissioning Troubleshooting An engineer or chemist who must troubleshoot and solve distillation problems in a plant, an engineering office or laboratory. Technical engineers, operation engineers, process support personnel, chemist and manager. Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding of process safety. The operation, control and trouble shooting of a distillation columns and it s associated equipment. An understanding of essential concepts. Valuable practical insight for trouble free design and field proven techniques for commissioning, start up and shutdown of distillation operation. The fundamental knowledge of distillation control. To tailor your approach to specific design, analysis and trouble shooting problems. Advanced Distillation Operation, Control, Design and Troubleshooting This course will guide the participates to develop key concepts and techniques to design, operate and troubleshoot a distillation system. These key concepts can be utilized to make design and operating decisions. 27th - 29th January 2010 General Column Design Vapour Liquid Equilibrium Stages and Transfer Units Efficiencies Stage Efficiency Tray Column Design Packed Column Design Designing Columns for Fouling Service Designing Columns for Vacuum Service Designing Columns for Improved Operation and Maintenance Distillation Column Control Typical Controlled and Manipulated Process Variables Controller Performance Criteria Feed Forward Control of An Ideal Process Troubleshooting Commissioning An engineer or chemist who must troubleshoot and solve distillation problems in a plant, an engineering office or laboratory. Technical engineers, operation engineers, process support personnel, chemist and manager. Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding of process safety. The operation, control and trouble shooting of a distillation columns and it s associated equipment. An understanding of essential concepts. Valuable practical insight for trouble free design and field proven techniques for commissioning, start up and shutdown of distillation operation. The fundamental knowledge of distillation control. To tailor your approach to specific design, analysis and trouble shooting problems. Karl Kolmetz has over twenty-five years of progressive experience in the design, construction, commissioning, and operations management of process units from the US Gulf Coast to Alaska through Asia. He has a strong background in the manufacturing of a wide variety of chemical process technologies and product categories. His experience includes four years of Construction, two of which were on the Alaskan Pipeline with Fluor Daniel. Sixteen years (16) of Refining experience in the Charter / Phibro (now Valero) Refinery in Houston, Texas. One year of commissioning experience with Raytheon Badger Ethyl benzene / Styrene plants in Asia. Seven years (7) Ethylene experience: four years in Louisiana and three years in Malaysia with the Westlake / Titan Group. Four years (4) of distillation design experience as the Asia Pacific Technology Manager for Sulzer Chemtech, a specialty distillation company and General Manager for KLM Technology Group. Karl is authoring a book on Process Plant Equipment Design. He has been nominated to a task force to help review Chemical Engineering Curriculum in Malaysia. He has a Bachelor of Science in Chemical Engineering from The University Of Houston.
8 : Plant Managers, Engineers, Chemists, Process Support Personnel and Non Technical Professionals. People who are making day to day decisions regarding operation, design, maintenance, and economics of process industry plants. Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding of process unit. Other professionals who desire a better understanding of the subject matter. Name 1 Job Title Session Title Yes! I would like to register the following participants Name 2 Job Title Session Title Company Information Company Address Authorized Signatory (*This registration is invalid without signature from an authorized officer) Name Signature Town State Job Title Tel Fax Tel Fax Method Of Payment Please kindly complete and return the reply form together with: Local Participants By Bank draft which are made payable to Summit Technology Management International Participants By Direct Transfer/Bank Draft: Public Bank Details: Public Bank Berhad Level 1, Public Bank Tower, No 19, Jalan Wong Ah Fook, Johor Bahru, Johor Account No : Please instruct your bank to remit us the full amount, net of bank charges. Cancellation & Substitutions A full refund will be promptly made for all written cancellations 2 weeks before the meeting. 50% refund will be made for written cancellations received 7 days before the meeting. A substitute may be made at any time. Note A) The organizer has the right to make any amendments that they deem to be in the best interest of the course and to cancel the course if insufficient registrations are received a week before course commencements date. B) CERTIFICATE OF ATTENDANCE will be awarded at the end of the course. Organization Course Fee Save 10% Early Bird Discount Register and Pay Before 1st December 2009 Per Course Local Participant from Malaysia RM 2,250 per 2.5 day International Participant EURO 1,400 per 2.5 day Workshop Course Fee * Ask about out multiple course and participants discounts. *Course participates will receive a complementary copy of our Engineering Design Guidelines - Part 1 - Piping Fluid Flow and Line Sizing - Worth USD $ * The three or five day course fees are as follows which includes refreshments and lunch, but does not include transportation or accommodation. Venue of Conference Per Course Local Participant from Malaysia RM 4,500 per 5 day International Participant EURO 2,900 per 5 day P RACTICAL ENGINEERING SOLUTIONS Melia Hotel Kuala Lumpur Mailing Address KLM Technology Group Sdn. Bhd , Jalan Imbi, Kuala Lumpur, Malaysia # 3-12 Block Aronia Jalan Sri Perkasa 2 Taman Tampoi Utama karl.kolmetz@klmtechgroup.com Registration: Tel :
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