FE014: Cathodic Protection Systems: Design, Fabrication, Installation, Operation & Repair

Transcription

1 FE014: Cathodic Protection Systems: Design, Fabrication, Installation, Operation & Repair FE014 Rev.001 CMCT COURSE OUTLINE Page 1 of 5

2 Training Description: The aim of this five-day intensive course is to provide participants with a solid grounding in Applied Cathodic Protection Engineering. This course provides theoretical knowledge and fundamentals for testing on both sacrificial and impressed current Cathodic Protection systems for a wide range of industrial structures including buried and subsea pipelines, storage tanks, petrochemical plants and concrete structures. Training Objective: By the end of the training, participants will be able to: Recognize the nature of corrosion and the various effects of soil condition and system protection Apply systematic techniques on the design, fabrication, installation, testing and repair of modern cathodic protection systems Carryout cathodic protection and measurement and recognize their importance in the effectiveness of cathodic protection system Discuss offshore cathodic protection design, operational integrity impact in offshore structures, CP anodes retrofitting forecast and replacement programs Identify the associated aspects of corrosion control such as the materials selection, coatings and sacrificial cathodic protection including its design, types, selection and fabrication Discuss impressed current cathodic protection including their design, use and application Illustrate cathodic protection system design for tanks and explain the secondary containment, double bottom tanks and its monitoring issues Apply the impressed current cathodic protection design in plants and explain stray current interaction with other structures Identify the corrosion and corrosion control present in reinforces concrete and employ the proper monitoring procedures of cathodic protection systems Employ the specialized survey techniques used in the evaluation of data for cathodic protection and demonstrate cathodic programmes Illustrate the technique of in-line cathodic protection current measurement (CPCM) to evaluate CP efficiency and possible interference currents as well as cathodic protection rectifiers Training Designed for: This course is intended for anyone who is responsible for Cathodic Protection systems, measuring the effectiveness of Cathodic Protection systems and/or recording this data, including Pipeline Design Engineers, Pipeline Operations Engineers, Corrosion Engineers, Materials Engineers, Design Engineers, Mechanical Engineers, Inspection Engineers, Chemical Engineers, Marine Maintenance people, Offshore Structure Design and Operation People, CP Field Personnel, Technicians, and Supervisors. FE014 Rev.001 CMCT COURSE OUTLINE Page 2 of 5

3 Training Program: DAY ONE: PRE-TEST Introduction and overview of corrosion technology Corrosion Theory Corrosion Identification & methods of control Material selection and design Protective coatings, paint, metallic Tapes and cementicious Cathodic protection, theory and practice DAY TWO: Corrosion Theory, Identification & Methods of Control What is corrosion? What is the cost to industry? How does it take place? What drives the corrosion process? What are the distinct types of corrosion? What methods can we use to control it? o The session includes a number of practical demonstration of the Corrosion process and some actual case studies DAY THREE: Essential Electrical theory A review of electrical theory as applicable to Cathodic Protection Ohms and Kirchoff s and other relevant laws Cathodic Protection Theoretical basis Cathodic Protection criteria Measuring potentials for protection criteria. DAY FOUR: Sacrificial Anode CP Systems Anode requirements Anode materials and performance characteristics System design and installation System maintenance Impressed Current systems Impressed current anodes Impressed current anodes for buried applications. Ground beds for buried structures FE014 Rev.001 CMCT COURSE OUTLINE Page 3 of 5

4 System design and installation System maintenance DAY FIVE: Current distribution and interference issues Corrosion damage under disbanded coatings General current distribution and attenuation Stray currents Monitoring the performance of CP systems CP system hardware performance monitoring Structure condition monitoring Identify the types of corrosion and their cause(s) Determine the most practical method of mitigating the corrosion Course Conclusion POST-TEST and EVALUATION Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours: - 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. FE014 Rev.001 CMCT COURSE OUTLINE Page 4 of 5

5 Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department FE014 Rev.001 CMCT COURSE OUTLINE Page 5 of 5