COMPRESSED AIR/GAS FILTERS. MANUFACTURED with high-quality components and innovative engineering

Transcription

1 Section 60 ulletin -8 SIGN for economical, trouble-free performance and long-life reliability MNUFTUR with high-quality components and innovative engineering SUPPORT by a world-wide distribution network of compressed air management consultants OMPRSS IR/GS FILTRS W O R L L R S I N O M P R S S I R & G S S Y S T M N G I N R I N G

2 asic Models OLSR Pneumatech s Micro-glass fiber technology and unique element tube configuration combine to deliver high efficiencies with 30% greater flow per unit of size. omplementing these coalescing elements are Pneumatech s deep bowl design housings (large sump capacity) designed specifically to remove oil from compressed air. In the coalescing process, liquid aerosols come in contact with fine glass microfibers and are agglomerated into increasingly larger droplets that are gravitationally drained away. micron, identified by the symbol µm, also known as a micrometer, is one millionth of a meter ( inches) in size. The coalescing process occurs in three distinctly different ways, depending on the aerosol size: IRT IMPT: ontaminants greater than 2µm. INTRPTION: ontaminants between.2 and 2µm. IFFUSION: erosols in the.00 to.2µm range. oalescing of a liquid does not clog the filter, solid particles do. Our unique, vacuum formed, fiber matrix used for coalescing also forms a highly efficient and durable particulate filter (see Media Specifications). P PRTIULT Pneumatech s Particulate Filter uses an interceptor element that is absolute rated to 3 micrometers. The interceptor element is a pleated, large area, high capacity, cellulose element with porosity matched to the coalescer for pre-filtering, or as an independent 3µm instrument-quality particulate filter. Pneumatech s Particulate Filters are perfect for eliminating desiccant dust after air passes through a heatless regenerative compressed air dryer. They also serve as a pre-filter to coalescing filters, helping extend the life of a coalescing element. The smaller filters ( and less) are often used as pointof-use filters to help prevent pipe scale and other contaminants from damaging production tools and cylinders. SORR Pneumatech s dsorber Filter is an ultra-fine grained, highly concentrated, activated-carbon media filter used primarily for vapor and odor elimination. dsorbers act as a final polishing filter to remove final traces of hydrocarbon contaminants and vapors (odors). Q OLSR Q-style coalescing element combines a particulate filter with a coalescing element. Q-style is standard in F-style (SM) housing. ir flow is through the particulate element first, capturing larger particles to give longer coalescing element life.

3 Media Selection hart esignation esignation (oalescing elements wrapped in color netting corresponding to numbers below) 4 STNR 8 OLSR Filter Media (Oil Removal) Media Specifications pplications Very high-efficiency coalescer; for medium elevated pressures between 50 & 500 PSIG (0 & 34 bar) or lighter weight aerosols. Protects fluid systems and critical modulation systems such as flow and temperature controllers. General air coalescing applications in all pressure ranges when removal of liquid aerosols and suspended fines is required. Protection of air dryers, air gauging, air logic, modulating systems, critical air conveying, etc. Good air coalescing efficiency in combination with high flow rate and long element life. Protects non-critical circuit components such as valves, cylinders, etc. Prefilter for refrigerated air dryer. oalescing fficiency.3 to.6 Micron Particles % 99.97% 98% Maximum Oil arryover PPM w/w Micron Rating.0.0 Pressure rop (PSI) Rated Flow Media ry.25.0 Media Wet With 0-20 wt. oi Pre-coalescer or pre-filter for 6 to remove gross amounts of water and oil, or tenacious aerosols that are difficult to drain. Upgrades existing particulate equipment to coalescing without increase in pressure drop. High temperature 0 elements are ideal as after-filters for heated regenerative dryers. 95%.85.7 Tested per S at 40 ppm inlet 2 dd dry + wet for total pressure drop To order other than grade 6, use G suffix (see chart on next page) and specify grade #. MI TYP: Micro-glass coalescer (standard). Q oalescer with built-in pre-filter (standard for SM filters; optional for non-sm). /H High-temperature 450 F (232 ) micro-glass (optional). P esignation N SL: None 4 to 2 filters - (standard). Molded Urethane 3 4 and larger filters and all coalescers with built-in pre-filters (standard, optional on smaller sizes). Viton Gasket onded to metal end cap for high-temperature 450 F (232 ) element seals (optional). PRTIULT Filter Media (Particulate Removal) PPLITIONS: Particulate removal where very high dirt-holding capacity is required. Safety after-filter for desiccant dryer, pore matched pre-filter for coalescer or as general use for final instrument air protection. MI TYP: Pleated cellulose. N SL: Molded urethane, standard on all pleated cellulose filters. Media Specifications bsolute fficiency Rating = 3µm Pressure rop Rated Flow Media ry =.25- esignation SORR Filter Media (Vapor Removal) PPLITIONS: Polishing gas stream of final trace amounts of hydrocarbon contaminants, usually to 2 ppm inlet concentrations. Hydrocarbon vapor removal. MI TYP: ctivated charcoal adsorber. N SL: Molded urethane, standard on all activated charcoal filters. Special Note: ctivated charcoal adsorbers should always be preceded by a 6 coalescer. Media Specifications Oil Vapor Removal fficiency = 99% + Pressure rop Rated Flow Media ry =

4 Filter Nomenclature P G# H High Temp. lement; Standard Temp. no suffix l lement esignation # = 4, 8, or 0; 6 is Standard no suffix; Particulate & dsorber no suffix Model Number P P P P P P P P P P P P P P P F F F F F F F F F F # 4 = Port size; 2 = 3 P = P-style housing (in-line threaded bowl to head) F = F-style housing (SM coded and stamped vessel) /4 NPT 3/8 NPT /2 NPT /4 NPT 3/8 NPT /2 NPT 3/4 NPT NPT NPT 4 NPT 2 NPT 2 NPT 2 NPT 2 2 NPT 3 NPT 3 FLG 4 FLG 4 FLG 6 FLG 4 FLG 6 FLG 6 FLG 8 FLG 0 FLG 2 FLG # 0 = iameter of element; 35 = 3 5 = 5. # 0 = Length of element; 280 = = dd /2 to get bowl clearance for P-style housings and top clearance for element removal for F-style housings S = Stainless Steel Housing. Standard Housing - no letter P = Particulate, = dsorber, = oalescer, Q = oalescer with built-in pre-filter number following this letter indicates the number of elements in the filter (no number indicates one element) For replacement elements use letter and last two numbers, e.g Port Size 4 oalescer (9) 5 (26) 9 (32) 23 (39) 30 (5) 38 (65) 6 (04) 76 (29) 06 (80) 90 (323) 260 (442) 340 (578) 470 (799) 600 (,020) 750 (,275),35 (,930),35 (,930),55 (2,576),55 (2,576) 2,270 (3,859) 2,270 (3,859) 3,405 (5,789) 4,545 (7,727) 7,950 (3,55) For drawings and specifications consult factory F L O W R T S Rated Flows: 00 PSIG (m 3 7 bar) + or - 0% STNR 6 oalescer 5 (26) 20 (34) 30 (5) 40 (68) 80 (36) 00 (70) 40 (238) 250 (425) 350 (595) 450 (765) 625 (,063) 800 (,360),000 (,700) 3,000 (5,00) 3,000 (5,00) 4,500 (7,650) 6,000 (0,200) 8 oalescer 20 (34) 27 (46) 34 (58) 4 (68) 55 (94) 68 (6) 09 (85) 36 (23) 9 (325) 330 (46) 465 (79) 600 (,020) 830 (,4),060 (,802),330 (2,26) 2,050 (3,485) 2,050 (3,485) 2,735 (4,650) 2,735 (4,650) 4,05 (6,979) 4,05 (6,979) 6,60 (0,472) 8,25 (3,966) 0,500 (7,850) 4,380 (24,446) 2,495 (2,242) 6,500 (28,050) 22,600 (38,420) 0 oalescer 33 (56) 42 (7) 66 (2) 83 (4) 33 (226) 66 (282) 232 (394) 45 (706) 600 (,020) 750 (,275),035 (,760),330 (2,26),660 (2,822) 2,495 (4,242) 2,495 (4,242) 3,330 (5,66) 3,330 (5,66) 4,995 (8,492) 4,995 (8,492) 7,495 (2,742) 9,995 (6,992) 7,495 (29,742) 27,495 (46,742) dsorbers 5 (26) 20 (34) 30 (5) 40 (68) 80 (36) 00 (70) 40 (238) 250 (425) 350 (595) 450 (765) 625 (,063) 800 (,360),000 (,700) 3,000 (5,00) 3,000 (5,00) 4,500 (7,650) 6,000 (0,200) 0,500 (7,850) 6,500(28,050) P Particulates 33 (56) 42 (7) 66 (2) 83 (4) 33 (226) 66 (282) 232 (394) 45 (706) 600 (,020) 750 (,275),035 (,760),330 (2,26) 2,500 (4,250) 2,500 (4,250) 3,300 (5,60) 3,300 (5,60) 5,000 (8,500) 5,000 (8,500) (P3) 7,500 (2,750) (P4) 0,000 (7,000) (P4) 7,500 (29,750) (P7) 27,000 (45,900)

5 IN. IN. Specifications ll P-Style Housings 2 FLOW Max Pressure: 500 PSIG (34 bar) (will be less with certain options) Max Temp.: 75 F (79 ) with option to 450 F (232 ) for oalescers and (77 ) for Particulate Seals: Nitrile standard / Viton optional Materials: luminum ie ast Heads (P-P4 Housings); 356 Sand ast Heads (P5 P2 Housings); 606 rawn bowls oatings: hromated heads and bowls; Powder painted exterior esign: In-line threaded bowl to head OMPRSS IR FILTRS NOT: Ports on Head are marked and 2. oalescers flow from Port to Port 2. dsorbers and Particulates flow from Port 2 to Port. F 4 to Housings (P-Style) MOL P P P P P P P P P (8) 7.3 (8) 7.3 (8) 9.6 (244) 9.6 (244) 9.6 (244) 0.75 (273) 0.75 (273) 4.25 (362) 4.65 (8) 4.65 (8) 4.65 (8).98 (25).98 (25).98 (25) 3.68 (93) 3.68 (93) 3.68 (93) F 2.99 (76) 2.99 (76) 2.99 (76) 5 (40) 5 (40) 5 (40) 60 (65) 60 (65) 0.00 (254) Sump (ml) Weight.49 (0.68).47 (0.66).44 (0.65).89 (0.86).87 (0.85).85 (0.84) 36 (.6) 3.29 (.49) 4. (.86) Special Note: imensions are in inches (millimeters); weight is in pounds (kilograms). learance required to remove bowl. 4 to 3 Housings (P-Style) MOL P P P P P P (463) 8.23 (463) (67) (745) (94) (94) 7.99 (203) 7.99 (203) 2.40 (6) 2.40 (6) 5.67 (44) 5.67 (44) 5.67 (44) 5.67 (44) 7.24 (84) 7.24 (84) F.85 (47).85 (47).85 (47).85 (47) 2.36 (60) 2.36 (60) G H 30 (343) 30 (343) 9.25 (489) (60) 280 (724) 280 (724) Sump(ml) Weight 2. (5.49).97 (5.43) 4.00 (6.35) 5.99 (7.25) (5.87) 34.4 (5.48) Special Note: imensions are in inches (millimeters); weight is in pounds (kilograms). learance required to remove bowl. F 2 G OMPRSS IR FILTRS H NOT: Ports on Head are marked and 2. oalescers flow from Port to Port 2. dsorbers and Particulates flow from Port 2 to Port. P-style lements P to P2

6 OMPRSS IR FILTRS OMPRSS IR FILTRS Specifications SM F-Style Housings Max Pressure: Max Temp.: Seals: Materials: oatings: esign: 50 PSIG (0 bar) (will be less with certain options) 75 F (79 ) with option to 450 F (232 ) for oalescers and 350 F (77 ) for Particulate Nitrile standard / Viton optional arbon Steel Housing Primer with namel Finish oat SM coded and stamped vessel F2 & F6 Housings F24 Housings MOL F F F F F F (473) (473) (473) (505) (829) (9) (38) 7.25 (435) (543) 2500 (648) (543) 2500 (648) (29) (29) (226) (29) (58) (626) 0.0 (254) 6 (65) 3.0 (330) 7 (9) 3.0 (330) 7 (9) Weight 65 (74) 75 (80) 320 (45) 360 (63) 385 (75) 420 (9) Special Note: imensions are in inches (millimeters); weight is in pounds (kilograms). F Filter SM oalescing Filter lements F00 Installed Float rain Valve (Internal) istributed by: F002 Installed ifferential Pressure Indicator NO SILIONS R US IN FILTR LMNTS, GSKTS OR HOUSING SSMLIS. 230 ifferential Pressure Gauge - Standard with F-style housings (shipped loose), /4 FNPT connections 240 ifferential Pressure Gauge - Standard on P5 - P2 housings & onservir IN. Technologies o. LLP th venue Kenosha, Wisconsin U.S (262) Fax: (262) Use of this Motor hallenge logo does not imply O endorsement. 032