Object: Aptiv external communication about Product and/or Process evolution. Raw material securisation (PA 6.6 worldwide capacity shortage)

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Change description Désignation APTIV ZI des Longs Réages - BP50025 2231 EPERNON CEDEX - FRANCE Customer Communication N : Date : CAQE 111/67 27-Nov-1 From : Frédéric PAYEN Fax N : / Phone N : +33

1 Change description Désignation APTIV ZI des Longs Réages - BP EPERNON CEDEX - FRANCE Customer Communication N : Date : CAQE 111/67 27-Nov-1 From : Frédéric PAYEN Fax N : / Phone N : frederic.payen@aptiv.com Object: Aptiv external communication about Product and/or Process evolution Approval request before change project launching This proposition is sent for : X Change project information Change start of production information (with first product delivery) You will find here below data regarding a Product/Process change Raw material securisation (PA 6.6 worldwide capacity shortage) Aptiv P/N - Ref Aptiv 20PC09S0015 ( ) 20PC09S015 ( ) part level revision part level revision before after Aptiv P/N - Ref Aptiv before after n n+1 n n+1 Object : Securisation of raw material for the SLIDER of Connector w EOBD : PA 6.6 becomes PBT Reason: Quality improvement Technical product/process improvement Restart of production after one year stop Manufacturing location transfer Bill of matérial updating Cost reduction Product version creation/suppression Capacity increase Documents updating Other : raw material securisation Harness maker pilot for XXX : To be filled when applicable Harness maker for other OEM : Harness maker pilot for XXX : To be filled when applicable A PPAP file will be sent upon request Further information : As a reaction of this difficult situation, APTIV Epernon will do : - Internal product and process qualification, - Communication to all our customers, - PPAP level 3 submission with laboratory report according Product Validation Test Plan # CAQE 101/26 (attached to this communication), material certificates and updated FMEA & QCP. DPGP-.1-ME-EPE-01-F03 Application date : 11/23/2015 rev 0.1

2 Customer Communication N : Date : CAQE 111/67 27-Nov-1 Object: Aptiv external communication about Product and/or Process evolution Approval Request (Before project launching) This change proposal need your approval before launching. We request a return of this document completed with your opinion and eventual remarks. Desired respond : within 2 weeks after reception Company Identification Name Function Date Approval Refusal Signature Comments: Without any respond from your side, we will consider one month after sending of this communication, that you give a tacit approval of this change request. Date : by Customer acknowledgement DPGP-.1-ME-EPE-01-F03 Application date : 11/23/2015 rev : 0.1

3 Customer Communication N : Date : CAQE 111/67 27-Nov-1 Object: APTIV external communication about Product and/or Process evolution PROJECT LAUNCHING INFORMATION This communication is send for your information. Following APTIV assembly manual, this change has no impact on process in your plants. Previsional PPAP deadline : Previsional application deadline : Week 01 / 2019 Week 05 / 2019 This change will be validated by OEM and/or pilots harness maker appointed, following PPAP level requested by OEM. In case of question on PPAP file or initial samples, please contact : Samples for testing or other questions, please contact : frederic.payen@aptiv.com frederic.payen@aptiv.com Before delivery of first parts, you will receive a new communication confirming application deadline, and how these first parts will be identified. Just after implementation we will provide if requested following elements : File Parts Harness maker file / PPAP level 3 Customer drawing / Is the drawing modified following to this modification? Assembly / Is the assembly manual modified following to this modification? Yes Yes No No DPGP-.1-ME-EPE-01-F03 Application date : 11/23/2015 Rev : 0.1

20PC09S015 Black Grey Securization of Slider Raw material Impact on color of the slider : Current

4 Customer Communication N : Date : CAQE 111/67 27-Nov-1 Object : APTIV external communication about Product and/or Process evolution Modification description Assembly parts : 20PC09S PC09S015 Black Grey Securization of Slider Raw material Impact on color of the slider : Current version (with PA 6.6) Future version (with PBT) DPGP-.1-ME-EPE-01-F03 Application date : 11/23/2015 Rev: 0.1

6 Page 2/11 CONTENT 1 Scope Content Validation Applicable documents Product documents Other documents Design Materials Technical characteristics Product validation (PV) tests and performance characteristics Summary of tests in sequence Product property related packaging requirements Quality provisions Samples selection Re-validation testing Quality inspection Document revisions... 11

7 Page 3/11 1 Scope 1.1 Content This specification describes the technical performance qualification tests and quality requirements for the SECURIZATION FOR RAW MATERIAL OF THE SLIDER 1.2 Validation The validation tests shall be performed using only the specifications and standards mentioned herein. All inspections shall be performed using the applicable validation plan and product drawings. 2 Applicable documents The following documents are part of this specification. In case of conflict between the requirements of this specification and the product drawing or between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 Product documents A. Customer drawings: PSA : 20FT0123 rev. G ( rev. G) Renault : PC20PC09SX015 rev. F ( rev. G) Volvo : 20FT0156 rev. E Ford : 3M5T-1A6-XHC rev Daimler : PCC rev. B (A ) Generic : rev 02 B. Product specifications: Generic PSA specification : B rev. A Specific PSA specification : STE A rev OR C. Application specifications : PU03 rev. 016 D. Packaging specification: PU03 rev Other documents Interface definition : 20FT0115 rev. B 2.3 Design The product shall comply with the applicable product drawing (refer 2.1). 2. Materials The material shall be in accordance to the product drawing (refer 2.1).

8 Page / Technical characteristics A. Nominal voltage : B. Vibration class: class 1 (3g) C. Application temperature: class 3 (-0 C +125 C) D. Water proof class : class 2 (immersion) E. Applicable wire size : 2. terminal : ISO 0,5 mm² to 2,5 mm² mm terminal : ISO 3 mm² to 10 mm² F. Terminal P/N See customers drawings 2.6 Product validation (PV) tests and performance characteristics The product is designed to meet the electrical, mechanical and environmental performance requirements as described in paragraph 2.6. All tests are performed at room temperature according to IEC 512, unless otherwise specified.

9 Page 5/11 DIMENSIONAL TESTS Test n Test Description Specification Requirement Procedure for test Nb of measurements First serial tool Capacity tool Transfer 1 Dimensional examination Partial metrology according to the customer drawing Slider position / housing (opened position) Slider position / housing (closed position) 73,0 +0,0/-0,50 (cavity numbers : 1 to ) slider (cavity numbers : 1 to ) 51,00 ±0,0 (cavity numbers : 1 to ) slider (cavity numbers : 1 to ) 2 Terminal overlap 2. terminal 0, mm mini New raw material : 1 connector 1 mm terminal 0, mm mini New raw material : 1 connector 1

10 Page 6/11 MECHANICAL TESTS Test n Test Description Specification Requirement Procedure for test Nb of measurements First serial tool Capacity tool Transfer 3 Mating force STE A rev. OR Unmating force STE A rev. OR F 0N B rev. A At initial : (cavity numbers : 1 to ) slider (cavity number : 1, 2, 5, 6) - After mating / unmating endurance (20 cycles) : (cavity numbers : 1 to ) slider (cavity number : 1, 2) F 0N B rev. A 9..3 (cavity numbers : 1 to ) slider (cavity number : 1, 2, 5, 6) - After mating / unmating endurance (20 cycles) : (cavity numbers : 1 to ) slider (cavity number : 1, 2) 2 2

11 Page 7/11 5 Mating / unmating endurance STE A rev. OR --- B rev. A At initial 20 cycles (cavity numbers : 1 to ) slider (cavity number : 1, 2) - After variable atmosphere 10 cycles (cavity numbers : 5 to ) slider (cavity number : 5, 6) Connector locking efficiency STE A rev. OR F 150N B rev. A Test A - After mating / unmating endurance (20 cycles) : (cavity numbers : 1 to ) slider (cavity number : 1, 2) 2 - After variable atmosphere : (cavity numbers : 5 to ) slider (cavity number : 5, 6) 2 7 Slider closing force in no mating position STE A rev. OR 20N F 0N --- (cavity numbers : 1 to ) slider (cavity number : 1, 2, 5, 6)

12 Page /11 Slider extraction force STE A rev. OR F 150N B rev. A (cavity numbers : 1 to ) slider (cavity number : 1, 2, 5, 6) 9 Mating force with 1 terminal in bad position and TPA in opened position STE A rev. OR F 150N B rev. A New raw material : - 1 connector with one 2. terminal in bad position - 1 connector with one mm terminal in bad position Resistance to impact Fall of a ball --- No mechanical damage B rev. D 9..1 (cavity numbers : 1 to ) slider (cavity number : 1, 2, 5, 6)

Capacity tool Transfer 11 Variable atmosphere STE 96 32 57 9A rev.

13 Page 9/11 ENVIRONMENTAL TESTS Test n Test Description Specification Requirement Procedure for test Nb of measurements First serial tool Capacity tool Transfer 11 Variable atmosphere STE A rev. OR --- B rev. A 10. (cavity numbers : 1 to ) slider (cavity number : 1, 2) 2

14 Page 10/ Summary of tests in sequence Test n Test description A B C D E F G 1 Dimensional examination 1 2 Terminal overlap 1 3 Mating force 1 1 Unmating force Mating / unmating endurance 3 (20 cycles) (10 cycles) 6 Connector locking efficiency Slider closing force in no mating position 1 Slider extraction force 2 9 Mating force with 1 terminal in bad position and TPA in opened position 1 10 Resistance to impact 1 11 Variable atmosphere 3 2. Product property related packaging requirements If applicable, please define all relevant packaging requirements related to product properties to be ensured / secured by the packaging definition. 3 Quality provisions 3.1 Samples selection The samples shall be in accordance to the product drawings. They shall be selected at random from current production in the following volume per test groups: 3.2 Re-validation testing In case of significant changes on the product or manufacturing process affecting form, fit, function of the product, (special characteristics), the quality department shall conduct a re-validation testing of the product according to the above mentioned plan.

15 Page 11/ Quality inspection The quality inspection will be performed in accordance to the applicable Delphi Control Plan. The dimensional and functional requirements of the product shall comply with the applicable product drawing and this specification. Document revisions REV. Date Modifications Name 01 10/10/201 Initial version L. LE CLERE

Nuremberg, th November 201 PA66 raw material limitation Dear Customer, As the plastics industry finds itself in a serious PA66 capacity shortage, consequently Aptiv will be affected as well out of

16 Nuremberg, th November 201 PA66 raw material limitation Dear Customer, As the plastics industry finds itself in a serious PA66 capacity shortage, consequently Aptiv will be affected as well out of this general market situation for products using PA66. Based on our actual forecast for products using this material it is foreseeable, that for 2019 customer demands we are seeing a gap versus the commitments of our raw material suppliers. Aptiv is in a close and regular contact with our suppliers in order to further improve the situation. In parallel, we are working on a risk mitigation plan which considers to qualify alternative materials. We will come back to you soon in order to share further details and fully trust in your support in the validation process of the selected products allowing us to manage this situation. Next to that starting from now on and until further notice, APTIV will be not in a position to support any demand increases on products using PA66. We are well aware of the issues this may create on your side. Please be assured of our commitment to take all necessary actions to overcome this difficult situation. In the meantime, we thank you for your understanding and cooperation. Best regards, Aptiv Services Deutschland GmbH Thomas Fuchs Sales Director CS EMEA Account Manager Aptiv Services Deutschland GmbH Hausanschrift: Rathsbergstraße 25 D-9011 Nürnberg Telefon: Telefax: Internet: (0911) (0911) Sitz der Gesellschaft: Wuppertal Registergericht: AG Wuppertal, HRB 2153 Geschäftsführung: Kirsten Stenvers (Sprecherin) Markus Kerkhoff Matthias Laumann Aufsichtsrat: Michael Gassen (Vorsitzender)

Delphi Connection System France ZI Des longs réages BP F EPERNON

Change description Delphi Connection System France ZI Des longs réages BP 50025 F 28231 EPERNON Customer Communication N : Date : CAQE 0117 / 86 09-Feb-17 sheet 1/3 From : Frederic PAYEN Fax N : Phone