brushing sanding cleaning handling conveyor technique coating drying systematic surface expertise exhaust air purification

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Josephine Rosamund Randall
5 years ago
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1 brushing sanding cleaning handling conveyor technique coating systematic surface expertise drying exhaust air purification

expertise characterises our efficiency As an internationally recognised and globally active system manufacturer we have been implementing surface technology for more than 40 years.

From purification through pre-treatment, handling, material handling technology, finishing and drying to exhaust air purification, we create the production processes for our clients, make the

The development of innovative sys - tem technologies or the optimising of existing tried and tested technologies takes place in close consultation with our clients.

2 expertise characterises our efficiency As an internationally recognised and globally active system manufacturer we have been implementing surface technology for more than 40 years. The conception of individual plant solutions is based on client specifications, many years of experience and profound professional and technical knowledge. From purification through pre-treatment, handling, material handling technology, finishing and drying to exhaust air purification, we create the production processes for our clients, make the investment future-proof and minimize the costs. The development of innovative sys - tem technologies or the optimising of existing tried and tested technologies takes place in close consultation with our clients. The focused exchange of experience and knowhow facilitated by the Venjakob Surface Days (VOT Venjakob Oberflächentage) and the VSM (Venjakob Surface Meeting) offer the best conditions to promote a quick and decisive reaction to market de mands. Expertise and competence create trust we make professional plant solutions a reality with great passion. tradition responsible and conscientious: Consequent alignment with market needs characterises the successful development of regional machine building companies extending to a company group network spanning all continents. Since its establishment by Heinrich Venjakob in 1963 in Rheda-Wiedenbruck, Elisabeth Nüßer, nee Venjakob, and Otto and Christian Nüßer today manage the company, already in its second and third generation. 2

we add colour to your business g Experience applications while functioning, test process ideas, and perform trial runs with materials provided by clients all this is

training future-oriented: Further to the focused upskilling of the workforce by effective continuing educational measures, the intensive training of young people ensures

3 we add colour to your business g Experience applications while functioning, test process ideas, and perform trial runs with materials provided by clients all this is possible in fully equipped, sophisticated laboratories at any time. training future-oriented: Further to the focused upskilling of the workforce by effective continuing educational measures, the intensive training of young people ensures the high level of professional expertise and competence. Complementary to the academic vocational training, internal training supervision and regular instruction impart the complicated practical knowledge, exceptional team compatibility and the company s own understanding of quality. 3

professionality from the outset The intensive dialogue with our clients accompanies every projectplanning phase, from design to assembly.

From consultation through the planning, design and process engineering, control systems and switchboard construction to assembly and activation of the finished systems engineering, we perform the

Heavy investment in technical skills and innovative machine technology ensures our performance potential.

And to achieve the highest level of cost-effectiveness and to proof our reliability as partner to our clients, that characterises our daily activities.

4 professionality from the outset The intensive dialogue with our clients accompanies every projectplanning phase, from design to assembly. The modular design of our systems engineering offers the best preconditions to take flexible spatial factors or existing systems engineering into account. From consultation through the planning, design and process engineering, control systems and switchboard construction to assembly and activation of the finished systems engineering, we perform the whole process sequence with competence and dedication. Certification according to DIN EN 9001: 2000 and DIN EN is documentary proof of our high quality claims. Heavy investment in technical skills and innovative machine technology ensures our performance potential. All under one roof we design and make innovative and professional system solutions across all industry sectors a reality. And to achieve the highest level of cost-effectiveness and to proof our reliability as partner to our clients, that characterises our daily activities. consultation competent: Getting to know the specific requirements of clients, the detailed analysis of qualitative and quantitative requirements and the integral consideration of existing production processes characterise the cooperation and ensures the authority of the offer. design tailor-made: Based on our long years of experience in the industry and our knowledge of systems, the design of individual solutions take shape with modern CAD/CAM technology and simulations. The digital assignment data accompanies every stage of production. 4

in the project planning we leave nothing to chance B A C D E A VEN BRUSH HYBRID - Sanding machine B VEN SPRAY PERFECT - Spray coating

and implement PLC (programmable logic controller) controls for all system technologies.

control systems individual: The highest professionalism is de manded when it concerns the range of service in electrical engineering.

5 in the project planning we leave nothing to chance B A C D E A VEN BRUSH HYBRID - Sanding machine B VEN SPRAY PERFECT - Spray coating line C VEN DRY OIR - Infrared Dryer D VEN DRY AIR JET - Jet Dryer E VEN DRY with SURROUND UV - UV tunnel efficient: We expertly design and implement PLC (programmable logic controller) controls for all system technologies. User-friendly touch screen solutions provide information on all aspects of the monitoring and operation of sophisticated functions. control systems individual: The highest professionalism is de manded when it concerns the range of service in electrical engineering. The structural design of switchboard solutions with all electric and electronic components for specific installations, occurs with responsibility, supported by experience. switchboard manufacture 5

the most modern production engineering All production performances are based on the perfect interplay be - tween man and machine.

To ensure significant cost-efficiency it is imperative to bring client demands, the modular components of several Venjakob systems technologies and external services into perfect harmony.

Innovative machine technology is accompanied by material feeding from the fully automatic plate warehouse, part production up to final assembly of the individual manufacturing stages.

The highest level of technical and professional expertise as well as the many years of experience potential and the intensive initial training in the requirements related to the assignment is the

6 the most modern production engineering All production performances are based on the perfect interplay be - tween man and machine. The individuality of plant and installation concepts demands a high level of professionalism in industrial engineering. To ensure significant cost-efficiency it is imperative to bring client demands, the modular components of several Venjakob systems technologies and external services into perfect harmony. This meticulous production planning process guarantees an effective manufacturing process. Innovative machine technology is accompanied by material feeding from the fully automatic plate warehouse, part production up to final assembly of the individual manufacturing stages. Defined quality standards such as self-bevelling and welded framework construction reaches every stage of production. The highest level of technical and professional expertise as well as the many years of experience potential and the intensive initial training in the requirements related to the assignment is the driving force behind the responsibility of each and every employee. precision work innovative: Reliable and true-to-size production results require high-tech machining. Heavy investments are a matter of course to en - sure the quality and to make use of technological advances in all areas. pre-assembly effective: Each system component represents the highest level of cost-efficiency and productivity. The cleaning unit seen here in its final assembly ensures the optimal cleaning of belts in interaction with the patented Vband paint recovery system. 6

a perfect result demands profound knowledge g More than 12 000 m 2 of production surface area offers the best

professional: This production stage brings the partial construction planned and optimised in the industrial

The assembly teams put together what belongs together.

7 a perfect result demands profound knowledge g More than m 2 of production surface area offers the best conditions for ideal process cycles. professional: This production stage brings the partial construction planned and optimised in the industrial engineering together. The individuality of plant and installation solutions calls for close attention. The assembly teams put together what belongs together. final assembly authoritative: After completion of all the plant components the whole system solution is put to the test. Over and above the defined requirements in terms of certification according to DIN EN 9001:2000 and DIN EN 14001, intensive functional testing is performed. quality control 7

assembly and service all under one roof Cramped spacial factors, interference with production processes, time pressure these practical conditions characterise delivery and construction.

Experienced assembly teams perform the individual work steps with dedication and attention to detail.

The project planning process is only completed with the desired client satisfaction after successful assembly and activation as well as the training of all the relevant employees.

With the worldwide network of partners and competent service teams, round the clock accessibility seven days a week and extensive spare parts warehouse, fast reaction times in case of a malfunction

8 assembly and service all under one roof Cramped spacial factors, interference with production processes, time pressure these practical conditions characterise delivery and construction. The assembly of new plant technologies poses a very special challenge, allowing the client to experience the performance capacity at hand. Experienced assembly teams perform the individual work steps with dedication and attention to detail. We remain responsible for managing the project up to the activation with intensive instruction and beyond. The project planning process is only completed with the desired client satisfaction after successful assembly and activation as well as the training of all the relevant employees. The availability of technology plays a big role in the production procedures, which frequently involves three stages. With the worldwide network of partners and competent service teams, round the clock accessibility seven days a week and extensive spare parts warehouse, fast reaction times in case of a malfunction is ensured. activation competent: The first use always gives rise to high expectations. Venjakob experts accompany this performance test with qualified attention. Successful activation and pre-training, if required, contribute to the acceptance of the new systems engineering by the workforce. documentation detailed: The data created in the design, process engineering, controls and switchboard building is contained in the extensive documentation of the plant solution. Complemented by the individual spare parts catalogue, it provides and ideal information base. 8

know-how and client accessibility makes fast reaction possible g Individuality characterises the logistical requirements

reliable: Seven days a week and across all continents, our accessibility guarantees the highest level of flexibility and

The organisation of the necessary measures to make the technology quickly available again takes place with responsibility.

9 know-how and client accessibility makes fast reaction possible g Individuality characterises the logistical requirements that ensure the safe arrival of the systems engineering at its production location. reliable: Seven days a week and across all continents, our accessibility guarantees the highest level of flexibility and prompt reaction. The organisation of the necessary measures to make the technology quickly available again takes place with responsibility. 24-hour service extensive: All important, standard and system parts and a wide selection of client-related plant components are always kept in stock. The automatic archiving of all order data guarantees fast reproduction of needed machine parts and components. spare parts store 9

surface technology for all materials From a small three-dimensional part to large

consumer or user of the product will experience it.

current market conditions that are becoming more and more comparable.

aesthetic perceptions of the material provides compelling inputs for the condition of

Qualified consultation is based on multifaceted and years of experience in individual

10 surface technology for all materials From a small three-dimensional part to large surfaces, from a narrow bar to a long pipe the surface quality decides how the consumer or user of the product will experience it. The impressions the surface make plays a big role in the success of a product in the current market conditions that are becoming more and more comparable. Whether from wood, synthetics, metal or glass the demands of daily use and the aesthetic perceptions of the material provides compelling inputs for the condition of the product surface. Qualified consultation is based on multifaceted and years of experience in individual pre-treatment, finishing, conveying, handling or drying technology and optimal exhaust air purification. The specified standards of the degree of cleanliness determine the complexity of the optimal pre-treatment. The multifaceted Venjakob system technologies for dedusting and purification provide the best pre-conditions for an effective and convincing solution. material diversity 10

system expertise from individual solutions to assembly lines pre-treatment perfect: Innovative system

flame impingement to purification with CO 2 snow blasting, guarantees top-quality coating.

solutions optimise routes and process procedures.

11 system expertise from individual solutions to assembly lines pre-treatment perfect: Innovative system technologies, from brushing, denibbing, sanding, wiping, polishing, structuring, dedusting and ionising, flame impingement to purification with CO 2 snow blasting, guarantees top-quality coating. brushing sanding cleaning transportation flexible: Time is money conveying and handling technology solutions optimise routes and process procedures. Automated rotating, turning, transferring, stacking, sending, collecting and separating also take place at high temperatures or in explosion-prone atmospheres. handling conveyor technique 11

a perfect surface makes an impression The multitude of demands on the later surface condition offers a fascinating insight.

The two spray gun units of VEN SPRAY PAL and DUO guarantee topperformance spray-painting even in case of complex geometric shapes or hard-to-reach areas.

The performance capacity of the VEN SPRAY PIPE systems technology offers compelling arguments when it comes to steel pipe coating.

12 a perfect surface makes an impression The multitude of demands on the later surface condition offers a fascinating insight. From applying the lacquer through material protection to special types of finishing, developers and designers use the surface quality as a stylistic medium to elevate the product in the market or to achieve a claim to uniqueness. Venjakob set standards with special system solutions in finishing and drying technologies and ensures reproducible results at all times with innovative tech - nology. The two spray gun units of VEN SPRAY PAL and DUO guarantee topperformance spray-painting even in case of complex geometric shapes or hard-to-reach areas. The new 7-axle technology VEN SPRAY MULTIFLEX paints the fronts and backs of work pieces as well as 3D part geometries. The performance capacity of the VEN SPRAY PIPE systems technology offers compelling arguments when it comes to steel pipe coating. VEN SPRAY ROTARY brings top-quality coating with vertical or horizontal spray spindle systems. coating lines precise: Spray coating with Venjakob system technologies takes the existing variety of coating materials available in the market into account. The modular design of coating lines makes regular adaptation or retrofitting due to production requirements easily possible. drying reliable: It is important after an application that the substrate should be dried gently but still quickly. The OIR and UV drying offer shortened drying times and vertical and cold driers achieve a high level of flexibility. 12

innovative systems engineering to improvement of environmental conditions rto regenerative

impresses in the sophisticated processes in the print and coating sectors.

exhaust air purification tva thermal incinerator: The classic technology for the purification

13 innovative systems engineering to improvement of environmental conditions rto regenerative thermal oxidiser: The residue-free exhaust air purification of volatile organic compounds (VOC) impresses in the sophisticated processes in the print and coating sectors. The process is based on a flameless oxidation at more than 800 C. exhaust air purification tva thermal incinerator: The classic technology for the purification of volatile organic compounds (VOC) is often integrated into energy reclamation systems, taking the ideal fluctuating input parameters into account. 13

recognised and operating worldwide Think global this basic principle consistently guides and accompanies our strategic company orientation.

as a reliable partner. The exchange of international experience connected with it inspires the development of new products and the continuous system extension of the individual technologies.

and a top-performance service. The customer accessibility linked to the worldwide orientation inspires internationally operating companies.

14 recognised and operating worldwide Think global this basic principle consistently guides and accompanies our strategic company orientation. We eagerly accept the variety of globalisation with enthusiasm in order to reach people on all continents, to inform companies of our range of services and to provide them with compelling arguments as a reliable partner. The exchange of international experience connected with it inspires the development of new products and the continuous system extension of the individual technologies. We are committed to reach the goal of responding to the trust put in us through convincing plant concepts, innovative system technologies, professional project processes, perfect production results and a top-performance service. The customer accessibility linked to the worldwide orientation inspires internationally operating companies. This global satisfaction and the joint growth with our clients provide the basis for long-term business success, as proven with many customers from different branches. references wolter lackfronten: Reliable surface quality for reproduction is the driving force behind more than 50 years of our company s success. As a top-performance partner for renowned kitchen, bathroom and household furniture manufacturers and the trade we produce lacquered front with individual measurements and milled shapes. The reliability of Venjakob systems engineering, the high level of technical expertise and the close connection creates the ideal conditions for long-term and successful cooperation. 14

client satisfaction is the key to long-term success A network of competent international partners looks forward to your individual job assignment.

15 client satisfaction is the key to long-term success A network of competent international partners looks forward to your individual job assignment. A detailed list of all adress information follows below references vogler industrielackierungen: We have been putting our trust in the innovative range of services of the Venjakob group of companies for the past eight years. We create top-quality surfaces on four sophisticated Venjakob finishing lines. Our high level of satisfaction is based on the quality and easy access of the systems engineering, the competent consultation and perfect service. These are factors that ensure joint business growth and actively contribute to the decision for another plant line. 15

we are there for you In addition to the international network of top-performing partners presented at www.venjakob.

Suite 4-1, 4th Floor, 50 Yue Long Road Xiaolan, Zhongshan, Guangdong, Postcode 528415 China Phone +86 760 22111208 china@venjakob.

16 we are there for you In addition to the international network of top-performing partners presented at competent contact partners in the following production locations and subsidiaries will gladly assist you with the required information. international subsidiaries Venjakob China Co. Ltd. Suite 4-1, 4th Floor, 50 Yue Long Road Xiaolan, Zhongshan, Guangdong, Postcode China Phone Venjakob España c) Atenas 54 Poligono Industrieal San Luis Malaga Spain Phone Venjakob Finishing Solutions Pvt. Ltd. 2965, 4th Cross, Off 12 Main Rd Rajniwas, 1st Floor, HAL II Stage Bangalore India Phone Venjakob North America Inc. 670 Hardwick Road, Unit 5 Bolton-ON L7E 5R5 Canada Phone canada@venjakob.de brushing sanding cleaning production locations Venjakob Maschinenbau GmbH & Co. KG Augsburger Straße Rheda-Wiedenbrück Germany Phone info@venjakob.de handling Venjakob Maschinenbau Vertriebsbüro Süd Steinweg Weil im Schönbuch Germany Phone vertriebsued@venjakob.de conveyor technique coating Venjakob Umwelttechnik GmbH & Co. KG Wellweg Sarstedt Germany Phone umwelttechnik@venjakob.de drying Nutro Inc Alameda Drive Strongsville OH USA Phone usa@venjakob.de exhaust air purification

Paint booths Working areas for perfectly painted surfaces. Solutions for trade and industry PAINT MIST EXTRACTION SYSTEMS

Paint booths Working areas for perfectly painted surfaces Solutions for trade and industry EN PAINT MIST EXTRACTION SYSTEMS Paint mist extraction systems and paint booths from Höcker Polytechnik GmbH Dazzling