Curren ransducer up o 55 A, programmable and configurable Daa shee 100241_en_11 PHOENIX CONTACT 2012-06-07 1 Descripion The MCR-S-...-DCI curren ransducers offer users he opion of ordering a preconfigured device, configuring he device hemselves via DIP swiches or programming i wih MCR/PI-CONF-WIN configuraion sofware (Order No. 2814799). Power FL IN I POWER The MCR-S-1-5-UI-DCI module provides no only he sandard 1 A and 5 A inpu signals, bu also he opion of seing curren ranges of 0... 0.2 A o 0... 11 A progressively. Wih a measuring range of 0... 9.5 A o 0... 55 A, he MCR-S-10-50-UI-DCI is ideal for measuring higher moor currens. U,I DC, AC, and disored currens can be equally well measured. In addiion o an analog oupu, hese curren ransducers also have an opional relay and ransisor oupu, e.g., for alarm monioring. When ordering, he desired configuraion o which he device is o be adaped mus be specified (see order key on page 6 and page 9). Feaures Progressive adjusmen of measuring range True r.m.s. value measuremen 3-way elecrical isolaion according o EN 61010 Wih opional relay and ransisor oupu 22.5 mm ME housing Observe he safey noes on page 11. Make sure you always use he laes documenaion. I can be downloaded from he produc a www.phoenixconac.ne/caalog. This daa shee is valid for he producs lised on he following page:
2 Table of conens 1 Descripion... 1 2 Table of conens... 2 3 Ordering daa... 3 4 Technical daa... 4 4.1 Technical daa for MCR-S-1-5-UI(-)-DCI (measuring range 0 A... 0.2 A o 0 A... 11 A)... 4 4.2 Technical daa for MCR-S-10-50-UI(-)-DCI (measuring range 0 A... 9.5 A o 0 A... 55 A)... 7 5 Design...10 6 Insallaion and sarup...11 6.1 Safey noes... 11 6.2 Mehod of operaion... 11 6.3 Elecrical connecion... 11 6.4 Sarup... 12 6.5 Configuraion flowchar... 12 7 Sofware package (adaper)...18 8 Applicaion examples...19 8.1 Moor curren measuremen... 19 8.2 Acquisiion of moor curren peak loads... 19 8.3 Lighing monioring... 19 100241_en_11 PHOENIX CONTACT 2
3 Ordering daa MCR curren ransducer, for measuring AC, DC, and disored Currens Descripion Type Order No. Pcs./Pk. Measuring range 0 A... 0.2 A o 0 A... 11 A Configured, wih screw connecion MCR-S-1-5-UI-DCI 1 2814634 1 Unconfigured, wih screw connecion MCR-S-1-5-UI-DCI-NC 2814715 1 Measuring range 0 A... 0.2 A o 0 A... 11 A, wih relay and ransisor oupu Configured, wih screw connecion 1 2814650 1 Unconfigured, wih screw connecion -NC 2814731 1 Measuring range 0 A... 9.5 A o 0 A... 55 A Configured, wih hrough connecion MCR-S-10-50-UI-DCI 1 2814647 1 Unconfigured, wih hrough connecion MCR-S10-50-UI-DCI-NC 2814728 1 Measuring range 0 A... 9.5 A o 0 A... 55 A, wih relay and ransisor swiching oupu Configured, wih hrough connecion MCR-S-10-50-UI--DCI 1 2814663 1 Unconfigured, wih hrough connecion MCR-S10-50-UI--DCI-NC 2814744 1 1 If no furher deails are given as o he configuraion, he device is supplied in he sandard configuraion (see order key on page page 6 and page 9). Accessories Descripion Type Order No. Pcs./Pk. Configuraion sofware MCR/PI-CONF-WIN 2814799 1 Sofware adaper cable (sereo jack connecor/25-pos. D-SUB) 1.2 m MCR-TTL/RS232-E 2814388 1 Adaper cable, 9-pos. D-SUB female connecor o 25-pos. D-SUB male PSM-KAD 9 SUB 25/BS 2761295 1 connecor 100241_en_11 PHOENIX CONTACT 3
4 Technical daa 4.1 Technical daa for MCR-S-1-5-UI(-)-DCI (measuring range 0 A... 0.2 A o 0 A... 11 A) Measuring inpu MCR-S-1-5-UI-DCI Inpu curren (AC, DC or disored currens) 0 A... 11 A Frequency range 15 Hz... 400 Hz Connecion mehod Screw erminal block 2.5 mm 2 Overload capaciy, coninuous 2 x I Nom Surge srengh for 1 s 20 x I Nom (100 A, maximum) Oupu Oupu curren/load Oupu volage/load Swiching oupu Relay Oupu Conac maerial Max. swiching volage Coninuous curren load capaciy MCR-S-1-5-UI-DCI 0(4) ma... 20 ma, 20 ma... 0(4) ma / < 500 Ω MCR-S-1-5-UI-DCI 0(2) V... 10 V, 10 V... 0(2) V / > 10 kω 0(1) V... 5 V, 5 V... 0(1) V / > 10 kω ±10 V, ± 5 V / > 10 kω 1 PDT AgSnO 2, hard gold-plaed 30 V AC / 36 V DC 50 ma If he specified maximum values are exceeded, he gold coaing will be damaged. In subsequen operaion, he following maximum swiching volages and currens apply: 250 V AC/DC; 2A. Transisor oupu PNP oupu Maximum ransisor curren Oupu volage during even 80 ma (no shor-circui-proof) 1 V under supply volage Threshold seing 1 %... 110 % Suppression ime 0.1 s... 20 s Threshold value swich saus indicaor Yellow LED General daa MCR-S-1-5-UI-DCI Supply volage 20 V DC... 30 V DC Curren consumpion (wihou load) Approximaely 40 ma Approximaely 50 ma Transmission error of nominal value under nominal condiions: < 0.5 % Measuring range nominal value: operae hreshold from measuring range nominal value Inpu signal form: Measuremen mode: Ambien emperaure: Supply volage: Temperaure coefficien Measuring rae Sep response (10%... 90 %) Safe isolaion according o EN 50178, EN 61010 Inpu/oupu (analog), inpu/oupu (relay), inpu/oupu (ransisor), inpu/supply 0 A... 1 A/5 A/10 A 2 % 50 Hz - sine rue r.m.s. value 23 C 24 V DC < 0.025%/K 40 measuremens/s wih DC 5 measuremens/s wih AC 40 ms wih DC 330 ms wih DC 300 V AC o ground (suiable for measuring in 400 V AC hree-phase neworks) 100241_en_11 PHOENIX CONTACT 4
General daa (coninued) Tes volage Inpu/oupu (analog), inpu/oupu (relay), 4 kv, 50 Hz, 1 min. inpu/oupu (ransisor), inpu/supply Oupu (analog)/oupu (relay), 4 kv, 50 Hz, 1 min. oupu (relay)/oupu (ransisor) Oupu (analog)/oupu (ransisor), oupu (analog)/supply 500 V, 50 Hz, 1 min. Ambien emperaure (operaion) -20 C... 60 C Ambien emperaure (sorage/ranspor) -40 C... 85 C Module warm-up ime 2 min. Supply volage saus indicaor Degree of proecion Mouning posiion Mouning Dimensions (W x H x D) Housing maerial Approvals CE c MCR-S-1-5-UI-DCI Green LED IP20 Any Any 22.5 mm x 99 mm x 114.5 mm Polyamide PA, non-reinforced UL U PROCESS CONTROL EQUIPMENT FOR HAZARDOUS LOCATIONS 31ZN Cl. I Zn. 2, AEx nc IIC T6 / Ex nc IIC T6 Cl. I Div. 2, Groups A, B, C and D A) This equipmen is suiable for use in Class I, Division 2, Groups A, B, C and D or non-hazardous locaions only. B) Warning - explosion hazard - subsiuion of componens may impair suiabiliy for Class 1, Division 2. C) Warning - explosion hazard - do no disconnec equipmen unless power has been swiched off or he area is known o be non-hazardous. Conformance wih EMC Direcive 2004/108/EC and Low Volage Direcive 2006/95/EC Noise immuniy es according o EN 61000-6-2 1 Elecrosaic discharge (ESD) EN 61000-4-2 Crierion B 2 8 kv air discharge Elecromagneic HF field EN 61000-4-3 Crierion A 3 10 V/m Fas ransiens (burs) Inpu/oupu/power supply Surge curren load (surge) Inpu/oupu Supply Conduced inerference Inpu/oupu/power supply Noise emission es according o EN 61000-6-4 EN 61000-4-4 Crierion B 2 2 kv / 5 khz EN 61000-4-5 Crierion B 2 2 kv / 42 Ω EN 61000-4-6 Crierion A 3 10 V Noise emission of housing EN 55011 4 Class A 5 1 EN 61000 corresponds o IEC 61000 2 Crierion B: Temporary adverse effecs on he operaing behavior, which he device correcs auomaically. 3 Crierion A: Normal operaing behavior wihin he specified limis. 4 EN 55011 corresponds o CISPR11 5 Class A: Indusrial applicaion, wihou special insallaion measures. 1 kv / 2 Ω 100241_en_11 PHOENIX CONTACT 5
Order Key for he MCR-S-1-5-UI(-)-DCI Curren Transducer If incorrec or no cusomer order informaion is given, he sandard configuraion is delivered (shown as an example in he ordering key). Order No. Measuring Range Sar Value Measuring Range Final Value Oupu signal 2814634 / 0.00 / 5.00 / 01 MCR-S-1-5-UI-DCI 0 A... 7.5 A 0.2 A... 11 A 01 = 0 ma... 20 ma 0.00 = 0 A 5.00 = 5 A 02 = 4 ma... 20 ma 03 = 0 V... 10 V 04 = 2 V... 10 V 05 = 0 V... 5 V 06 = 1 V... 5 V 13 = -5 V... +5 V 14 = -10 V... +10 V Order No. Measuring RangeSar Value Measuring Range Final Value Oupu signal Threshold value Suppression ime Swiching behavior of relay and ransisor 2814650 / 0.00 / 5.00 / 01 / 50 / 3.0 / A / O MCR-S-1-5- UI-I-DCI 0 A... 7.5 A 0.2 A... 11 A 01 = 0 ma... 20 ma 1 %... 110 % 0.1 s... 20 s A = operaing 0.00 = 0 A 5.00 = 5 A 02 = 4 ma... 20 ma 3.0 = 3 s currenconrolled 03 = 0 V... 10 V 04 = 2 V... 10 V 05 = 0 V... 5 V 06 = 1 V... 5 V 13 = -5 V... +5 V 14 = -10 V... +10 V 50 = 50 % of he se measuring range final value (here: 2.5 A) R = Closed circui currenconrolled O = Above U = Below 100241_en_11 PHOENIX CONTACT 6
4.2 Technical daa for MCR-S-10-50-UI(-)-DCI (measuring range 0 A... 9.5 A o 0 A... 55 A) Measuring inpu Inpu curren (AC, DC or disored currens) Frequency range Connecion mehod Overload capaciy, coninuous Curren carrying capaciy for 1 s Oupu Oupu curren/load Oupu volage/load Swiching oupu Relay Oupu Conac maerial Max. swiching volage Coninuous curren load capaciy MCR-S-10-50-UI-DCI MCR-S-10-50-UI-DCI 0 A... 55 A (freely adjusable) 15 Hz... 400 Hz Through connecion 10.5 mm Depends on he conducor Depends on he conducor MCR-S-10-50-UI--DCI MCR-S-10-50-UI--DCI 0(4) ma... 20 ma, 20 ma... 0(4) ma / < 500 Ω MCR-S-10-50-UI-DCI 0(2) V... 10 V, 10 V... 0(2) V / > 10 kω 0(1) V... 5 V, 5 V... 0(1) V / > 10 kω ±10 V, ± 5 V / > 10 kω MCR-S-10-50-UI--DCI 1 PDT AgSnO 2, hard gold-plaed 30 V AC / 36 V DC 50 ma If he specified maximum values are exceeded, he gold coaing will be damaged. In subsequen operaion, he following maximum swichingvolages and currens apply: 250 V AC/DC; 2A. Transisor oupu Maximum ransisor curren Oupu volage during even PNP oupu 80 ma (no shor-circui-proof) 1 V under supply volage Threshold seing 1 %... 110 % Suppression ime 0.1 s... 20 s Threshold value swich saus indicaor Yellow LED General daa MCR-S-10-50-UI-DCI MCR-S-10-50-UI--DCI Supply volage: 20 V DC... 30 V DC Curren consumpion (wihou load) Approximaely 40 ma Approximaely 50 ma Curren consumpion (wih ransisor swiching oupu: max. 80 ma) Approximaely 120 ma Approximaely 130 ma Transmission error of nominal value under nominal condiions: Measuring range nominal value: operae hreshold from measuring range nominal value Inpu signal form: Measuremen mode: Ambien emperaure: Supply volage: Temperaure coefficien Measuring rae Sep response (10%... 90 %) Safe isolaion according o EN 50178, EN 61010 Inpu/oupu (analog), inpu/oupu (relay), inpu/oupu (ransisor), inpu/supply < 0.5 % 0 A... 50 A 0.8 % 50 Hz - sine rue r.m.s. value 23 C 24 V DC < 0.025%/K 40 measuremens/s wih DC 5 measuremens/s wih AC 40 ms wih DC 330 ms wih AC 300 V AC o ground (suiable for measuring in 400 V AC hree-phase neworks) 100241_en_11 PHOENIX CONTACT 7
General daa (coninued) Tes volage Inpu/oupu (analog), inpu/oupu (relay), 4 kv, 50 Hz, 1 min. inpu/oupu (ransisor), inpu/supply Oupu (analog)/oupu (relay), 4 kv, 50 Hz, 1 min. oupu (relay)/oupu (ransisor) Oupu (analog)/oupu (ransisor), oupu (analog)/supply 500 V, 50 Hz, 1 min. Ambien emperaure (operaion) -20 C... 60 C Ambien emperaure (sorage/ranspor) -40 C... 85 C Module warm-up ime 2 min. Supply volage saus indicaor Degree of proecion Mouning posiion Mouning Dimensions (W x H x D) Housing maerial Approvals CE c MCR-S-10-50-UI-DCI Green LED IP20 Any Any 22.5 mm x 99 mm x 114.5 mm Polyamide PA, non-reinforced MCR-S-10-50-UI--DCI UL U PROCESS CONTROL EQUIPMENT FOR HAZARDOUS LOCATIONS 31ZN Cl. I, Zn. 2, AEx nc IIC T6 / Ex nc IIC T6 Cl. I Div. 2, Groups A, B, C and D A) This equipmen is suiable for use in Class I, Division 2, Groups A, B, C and D or non-hazardous locaions only. B) Warning - explosion hazard - subsiuion of componens may impair suiabiliy for Class 1, Division 2. C) Warning - explosion hazard - do no disconnec equipmen unless power has been swiched off or he area is known o be non-hazardous. Conformance wih EMC Direcive 2004/108/EG and Low Volage Direcive 2006/95/EG Noise immuniy es according o EN 61000-6-2 1 Elecrosaic discharge (ESD) EN 61000-4-2 Crierion B 2 8 kv air discharge Elecromagneic HF field EN 61000-4-3 Crierion A 3 10 V/m Fas ransiens (burs) Inpu/oupu/power supply Surge curren load (surge) Inpu/oupu Supply Conduced inerference Inpu/oupu/power supply Noise emission es according o EN 61000-6-4 EN 61000-4-4 Crierion B 2 2 kv / 5 khz EN 61000-4-5 Crierion B 2 2 kv / 42 Ω EN 61000-4-6 Crierion A 3 10 V Noise emission of housing EN 55011 4 Class A 5 1 EN 61000 corresponds o IEC 61000 2 Crierion B: Temporary adverse effecs on he operaing behavior, which he device correcs auomaically. 3 Crierion A: Normal operaing behavior wihin he specified limis. 4 EN 55011 corresponds o CISPR11 5 Class A: Indusrial applicaion, wihou special insallaion measures. 1 kv / 2 Ω 100241_en_11 PHOENIX CONTACT 8
Order Key for he MCR-S-10-50-UI(-)-DCI curren ransducer If incorrec or no cusomer order informaion is given, he sandard configuraion is delivered (shown as an example in he ordering key). Order No. Measuring range sar value Measuring range final value Oupu signal 2814647 / 0.0 / 50.0 / 01 MCR-S-10-50-UI-DCI 0 A... 37.5 A 9.5 A... 55 A 01 = 0 ma... 20 ma 0.0 = 0 A 50.0 = 50 A 02 = 4 ma... 20 ma 03 = 0 V... 10 V 04 = 2 V... 10 V 05 = 0 V... 5 V 06 = 1 V... 5 V 13 = -5 V... +5 V 14 = -10 V... +10 V Order No. Measuring rangesar value Measuring range final value Oupu signal Threshold value Suppression ime Swiching behavior of relay and ransisor 2814663 / 0.0 / 50.0 / 01 / 50 / 3.0 / A / O MCR-S-10-50 -UI-I-DCI 0 A... 37.5 A 9.5 A... 55 A 01 = 0 ma... 20 ma 1 %... 110 % 0.1 s... 20 s A = Operaing 0.0 = 0 A 50.0 = 50 A 02 = 4 ma... 20 ma 3.0 = 3 s currenconrolled 03 = 0 V... 10 V 04 = 2 V... 10 V 05 = 0 V... 5 V 06 = 1 V... 5 V 13 = -5 V... +5 V 14 = -10 V... +10 V 50 = 50 % of he se measuring range final value (here: 25 A) R = Closed circui currenconrolled O = Above U = Below 100241_en_11 PHOENIX CONTACT 9
IN MCR-S-...-DCI 5 Design 4 5 6 4 5 6 3 9 10 11 12 7 3 7 RELAIS TIME sec 20 0 POWER ZERO SPAN +24V GND1 GND1 U GND2 GND2 8 POWER ZERO SPAN 9 10 11 12 5 6 7 8 1 2 3 4 12 11 14 NC 10A 5A 1A 1 2 3 4 MCR-S-10-50-UI--DCI RELAIS TIME sec 20 0 +24V GND1 GND1 U GND2 GND2 8 12 11 14 NC 2 Ar.-Nr.: 28 14 65 0 2 MCR-S-10-50-UI--DCI Ar.-Nr.: 28 14 66 3 APPROBATIONEN / APPROVALS APPROBATIONEN / APPROVALS 9 1 MCR-S-10-50-UI--DCI 1 Figure 1 Srucure using he example of he MCR-S-...-UI--DCI curren ransducer wih relay and ransisor oupu 1 Meal lock for mouning on he DIN rail 2 Upper par of housing slides open for DIP swich seing 3 Programming inerface 4 TIME poeniomeer for hreshold value suppression ime (only for MCR-S-...-UI--DCI) 5 "" LED (yellow): Threshold value swich (only for MCR-S-...-UI--DCI) 6 "POWER" LED (green): Supply volage 7 ZERO/SPAN poeniomeer 8 Threshold value poeniomeer (only for MCR-S-...-UI--DCI) The poeniomeers on he fron should only be adjused using a screwdriver, which is safely isolaed from he volage a he inpu. 9 Cable feed-hrough (only for MCR-S-10-50-UI(-)-DCI) 100241_en_11 PHOENIX CONTACT 10
6 Insallaion and sarup 6.1 Safey noes During operaion, cerain pars of his elecric measuring ransducer may carry hazardous volages. Disregarding his warning may resul in serious personal injury or damage o propery. MCR-S-...-DCI Modules mus only be insalled and sared by qualified personnel. Qualified personnel are people who, because of heir educaion, experience and insrucion and heir knowledge of relevan sandards, regulaions, acciden prevenion and service condiions, have been auhorized by hose responsible for he safey of he plan, o carry ou any required operaions and who are able o recognize and avoid any possible dangers. The ransducer mus no be sared up when he housing is open. The poeniomeers on he fron should only be adjused using a screwdriver, which is safely isolaed from he volage a he inpu. For applicaions wih high operaing volages, ensure sufficien disance or insulaion and provide shock proecion. Safe and error-free operaion of his device can only be ensured if ranspor, sorage, and assembly are carried ou correcly and operaion and mainenance are carried ou wih care. 6.2 Mehod of operaion Connecion o he inpu erminal blocks (MCR-S-1-5-...-DCI) or passing he live conducor hrough he curren ransducer (MCR-S-10-50-...-DCI) induces a magneic flux in he sripwound core. The magneic flux densiy is measured using a Hall sensor and convered proporionally from he inpu curren o a volage (Hall volage). A subsequen rue r.m.s. value converer enables DC, AC, and disored currens o be measured. The signal is amplified for furher processing and made available as a proporional analog signal a he oupu. 6.3 Elecrical connecion Pin assignmen When operaing his elecric measuring ransducer, he naional regulaions (e.g., in Germany, VDE 0100 "Condiions for he Erecion of Elecrical Power Insallaions wih Nominal Volages Below 1000 V") mus be observed during he insallaion and selecion of he elecrical conducors. Connecion Descripion erminal block 1 (12) N/C conac 1 2 (11) Cener conac 1 3 (14) N/O conac 1 4 No used 5 10 A inpu 2 6 5 A inpu 2 7 1 A inpu 2 8 Reference ground for 1, 5, and 10 A inpu 2 9 Curren oupu 10 Volage oupu 11 Reference ground for curren or volage oupu 12 Reference ground for curren or volage oupu 13 Operaing volage (+24 V DC) 14 Reference ground for operaing volage 15 Transisor oupu 1 16 Reference ground for ransisor oupu 1 1 Only for MCR-S-...--DCI 2 Only for MCR-S-1-5-(-)-DCI 100241_en_11 PHOENIX CONTACT 11
6.4 Sarup Before saring up he measuring ransducer, please ensure ha he module configuraion daa maches he measuring requiremens. The configuraion daa for a preconfigured device can be found on he righ hand side of he housing. If you are using an unconfigured ransducer, here is a sandard configuraion which can be found in he order keys on page 6 and page 9. If he desired configuraion does no mach he label on he side of he housing or he sandard configuraion, refer o he secion below. 6.5 Configuraion flowchar Configuraion or programming Opening he housing Configuraion of he inpu curren range and measuring process Configuraion of he analog oupu Programming Configuraion via DIP swiches Sofware package 6.5.1 Configuraion or programming The MCR-S-...-DCI generaion offers he advanage of a choice beween configuraion and programming. MCR/PI-CONF-WIN sofware can be used o freely program he rue r.m.s. value curren ransducer. Programming is explained in he sofware manual. The user-friendly configuraion sofware runs under all popular Windows operaing sysems. In addiion o programming, modules can be parameerized using DIP swiches and poeniomeers. The res of his secion deals wih configuraion: 6.5.2 Opening he housing The ransducer mus no be sared up when he housing is open. Release he locked upper par of he housing on boh sides wih he help of a screwdriver. The upper par of he housing and he elecronics can now be pulled ou approximaely 3 cm. 5 6 7 8 1 2 3 4 12 11 14 NC 10A 5A 1A IN RELAIS N Ar.-Nr.: 28 14 65 0 Fine adjusmen of he measuring Threshold value oupu No Figure 3 Opening he housing Yes Configuraion of he hreshold value oupu Ready for operaion Figure 2 Configuraion flowchar 100241_en_11 PHOENIX CONTACT 12
6.5.3 Configuraion of he inpu curren range and measuring process (Rough seing via DIP swiches) Use DIP swich 9 o selec he measuring process (rue r.m.s. value or arihmeic average value). Figure 4 DIP 10 9 8 7 6 5 4 3 2 1 DIP swiches DIP 10... 1 Descripion Configuraion via DIP swiches/ programming via sofware Inpu curren measuremen: True r.m.s. value/arihmeic average value Operaing curren/closed circui curren behavior 1 Above hreshold value/ Below hreshold value 1 Seing he analog oupu signal Seing he inpu measuring range DIP 9 OFF ON Descripion True r.m.s. value (AC and DC wihou wihou sign bideecion) Arihmeic average value (DC wih sign bideecion) True r.m.s. value: The rue r.m.s. value of an AC curren corresponds by definiion o he seady-sae value ha resuls from he insananeous values of his curren. This seady-sae value generaes he same hermal work in an ohmic resisor as a DC curren of idenical magniude. The erm "rue r.m.s. value" simply indicaes ha disored and pulsaing currens are also measured. Arihmeic average value: The arihmeic average value is used o measure DC currens or o filer a DC porion from a pulsaing curren. Using he arihmeic average value on a symmerical AC curren would resul in he measured value being "0". The arihmeic average value can be used o make bipolar DC currens available as analog sandard signals a he oupu. 1 Only for MCR-S-...--DCI Seing DIP swich 10 o configuraion mode (DIP swich 10 o "OFF") swiches all poeniomeers o "acive". DIP 10 OFF ON Descripion Configuraion via DIP swiches Programming via sofware (DIP swiches 1 o 9 and poeniomeer seings no relevan) 100241_en_11 PHOENIX CONTACT 13
MCR-S-1-5-...DCI: Opimum use of he measuring ranges SPAN poeniomeer -25% Nominal range 1 1 The nominal range is adaped SPAN poeniomeer +25% DIP 1 DIP 2 1 A inpu: Measuring range: 0 A... 0.18 A o 0 A...1.1 A 0 A... 0.75 A 0 A... 1.00 A 0 A... 1.10 A OFF OFF 0 A... 0.48 A 0 A... 0.65 A 0 A... 0.81 A OFF ON 0 A... 0.30 A 0 A... 0.40 A 0 A... 0.50 A ON OFF 0 A... 0.18 A 0 A... 0.25 A 0 A... 0.31 A ON ON 5 A inpu: Measuring range: 0... 0.94 A o 0... 5.5 A 0 A... 3.75 A 0 A... 5.00 A 0 A... 5.50 A OFF OFF 0 A... 2.43 A 0 A... 3.25 A 0 A... 4.06 A OFF ON 0 A... 1.50 A 0 A... 2.00 A 0 A... 2.50 A ON OFF 0 A... 0.94 A 0 A... 1.25 A 0 A... 1.56 A ON ON 10 A inpu: Measuring range: 0... 4.87 A o 0... 11 A 0 A... 7.50 A 0 A... 10.0 A 0 A... 11.00 A OFF OFF 0 A... 4.87 A 0 A... 6.5 A 0 A... 8.12 A OFF ON MCR-S-10-50-...DCI: Opimum use of he measuring range SPAN poeniomeer -25% Nominal range 1 1 The nominal range is adaped SPAN poeniomeer +25% DIP 1 DIP 2 Measuring range: 0 A... 9.38 A o 0 A... 55 A 0 A... 37.5 A 0 A... 50.0 A 0 A... 55.0 A OFF OFF 0 A... 24.4 A 0 A... 32.5 A 0 A... 40.6 A OFF ON 0 A... 15.0 A 0 A... 20.0 A 0 A... 25.0 A ON OFF 0 A... 9.38 A 0 A... 12.5 A 0 A... 15.6 A ON ON 6.5.4 Configuraion of he analog oupu Oupu DIP 3 DIP 4 DIP 5 DIP 6 0 ma... 20 ma OFF OFF OFF OFF 20 ma... 0 ma OFF OFF OFF ON 4 ma... 20 ma OFF OFF ON OFF 20 ma... 4 ma OFF OFF ON ON 0 V... 10 V OFF ON OFF OFF 10 V... 0 V OFF ON OFF ON 0 V... 5 V OFF ON ON OFF 5 V... 0 V OFF ON ON ON 1 V... 5 V ON OFF ON OFF 5 V... 1 V ON OFF ON ON -10 V... 10 V ON ON OFF OFF 10 V... -10 V ON ON OFF ON -5 V... 5 V ON ON ON OFF 5 V... -5 V ON ON ON ON 6.5.5 Configuraion of he Threshold Value Oupu The relay and ransisor oupu of he hreshold value versions (MCR-S-...--DCI) are se afer he inpu measuring range and he analog oupu have been adaped. Seing he swiching hreshold The diagrams below (Figure 5 o Figure 8 on page 15) illusrae he four possible swiching behavior opions for he relay and ransisor oupu. The various opions for he operaing behavior in hreshold value mode are divided according o: Operaing curren or closed circui curren principle Threshold value riggered when value is below hreshold Value is above hreshold value If necessary, he corresponding swiching behavior can be se via DIP swich 7 and DIP swich 8. DIP 7 DIP 8 Swiching Behavior of Relay See and Transisor Oupu OFF OFF Operaing curren-conrolled when above hreshold value Figure 5 ON OFF Operaing curren-conrolled when below hreshold value Figure 6 OFF ON Closed circui curren-conrolled when above hreshold value Figure 7 ON ON Closed circui curren-conrolled when below hreshold value Figure 8 100241_en_11 PHOENIX CONTACT 14
Swiching behavior of relay and ransisor oupu for he curren ransducer condiion Operaing volage U B Figure 5 I IN Relay N/O conac (1) and ransisor oupu (0) Relay N/C conac (0) (1) (H) 1 1 Funcion diagram: Operaing currenconrolled when above hreshold value 1 1 (L) condiion Operaing volage U B Figure 6 I IN (H) Relay N/O conac (1) and ransisor oupu (0) Relay conac (0) (1) Funcion diagram: Closed circui currenconrolled when above hreshold value (L) condiion Operaing volage U B Figure 7 I IN (H) Relay N/O conac (1) and ransisor oupu (0) Relay conac (0) (1) Funcion diagram: Operaing currenconrolled when below hreshold value (0) = N/O conac and ransisor open, N/C conac closed, LED off (1) = N/O conac and ransisor closed, N/C conac open, LED on (L) condiion Operaing volage U B Figure 8 I IN (H) Relay N/O conac (1) and ransisor oupu (0) Relay conac (0) (1) (L) Funcion diagram: Closed circui currenconrolled when below hreshold value 1 can be se via sofware and poeniomeer 100241_en_11 PHOENIX CONTACT 15
Fine adjusmen of he measuring ransducer Close he module afer roughly seing he inpu curren range and preselecing he oupu signal. Connec he module o he signal lines and he operaing volage according o he insrucions in "Elecrical connecion" on page 11. When he green "POWER" LED is li, he operaing volage of 20 V DC... 30 V DC is conneced. When using he MCR-S-...-DCI, ensure you use he correc signal inpu erminal block for your measuring range. Analog Oupu 5 6 7 10A 5A 1A 1 2 3 4 12 11 14 NC RELAIS TIME 20 0 Figure 9 Poeniomeers IN sec POWER ZERO SPAN +24V GND1 GND1 U GND2 GND2 Ar.-Nr.: 28 14 65 0 9 10 11 12 Signal inpu range Signal inpu erminal block Ground erminal block 1 A 7 8 5 A 6 8 10 A 5 8 Allow he module o warm up for 2 minues before saring he adjusmen procedure. ZERO and SPAN behavior (±25% each) are shown in Figure 10 and Figure 11: ZERO poeniomeer for zero poin adjusmen SPAN poeniomeer for final value adjusmen -100 [%] 110 100 SPAN -25% 100 SPAN +25% IN [%] -100-110 Figure 10 Offse (ZERO) behavior [%] 110 100 SPAN +25% -25% -100 100 IN [%] -100-110 Figure 11 Final value (SPAN) behavior 100241_en_11 PHOENIX CONTACT 16
Adjusmen srucure Signal inpu Figure 12 Adjusmen srucure Afer connecing he operaing volage and signal lines, firs adjus he zero poin (offse). There should be no signal a he inpu (I E = 0). The analog oupu mus correspond o a preseleced oupu signal from he able on page 14. Adjus any inaccuracies using he ZERO poeniomeer. To adjus he measuring range final value, a curren should be specified which is he same level as he final value if possible. If his is no possible, one of he following adjusmen formulae should be used: Example: I E A I I A = I 0 + ( E x (I MA - I 0 )) I ME MCR-S Operaing volage V U A The curren ransducer is o be se o he following values: Inpu measuring range: 0 A... 5 A I ME = 5 A Oupu measuring range:0 ma... 20 ma I 0 = 0 ma I MA = 20 ma Consan curren for configuraion I E = 3 A Adjus he calculaed oupu curren using he SPAN poeniomeer o I A = 12 ma. When he volage oupu is used, he same adjusmen procedure is necessary. I A A Signal oupu I U A = U 0 + ( E * (U MA - U 0 )) I ME Threshold value oupu Specify a curren for he module, which corresponds o he hreshold value: Se he TIME poeniomeer o "0 s" and urn he hreshold value poeniomeer according o he following insrucions (see Figure 5 o Figure 8 on page 15): For Figure 5: Turn he hreshold value poeniomeer unil he yellow "" LED lighs up. For Figure 6: Turn he hreshold value poeniomeer unil he yellow "" LED goes ou. For Figure 7: Turn he hreshold value poeniomeer unil he yellow "" LED goes ou. For Figure 8: Turn he hreshold value poeniomeer unil he yellow "" LED lighs up. To preven swiching behavior a he binary oupu level during a brief overcurren, a suppression ime mus be se using he TIME poeniomeer. If he increased curren is presen for longer han he specified suppression ime, he preseleced swiching behavior becomes acive. The available seing range is 0 o 20 seconds. When he yellow "" LED lighs up (relay and ransisor saus display), he N/O conac of he PDT conac is closed and he N/C conac of he PDT conac is opened. The ransisor oupu swiches hrough. 100241_en_11 PHOENIX CONTACT 17
7 Sofware package (adaper) As an alernaive o seing via DIP swiches, he module can be programmed using he MCR/PI-CONF-WIN configuraion sofware (Order No. 2814799). Sofware feaures All configuraion parameers can be enered in he compuer The parameers enered in he compuer can be saved o he measuring ransducer The parameers available in he module can be expored The parameers can be saved o a drive of your choice A side-panel label can be creaed The programmed module parameers can be prined Bar graph display Monioring funcion The MCR-TTL/RS232-E sofware adaper cable (Order No. 2814388) can be used o connec he compuer and he curren ransducer. This cable has a sereo jack connecor on one end for connecion o he curren ransducer and a 25-pos. D-SUB female connecor on he oher end for connecion o a compuer. For connecion o he compuer, an adaper cable for he inerface converer is usually required (9-pos. D-SUB female connecor o 25-pos. D-SUB male connecor, Order No. 2761295). 100241_en_11 PHOENIX CONTACT 18
8 Applicaion examples 8.1 Moor curren measuremen Frequency inverer Conroller L1 5 Relais 1 10 A 12 MCR-S-... TIME Pow er I 9 POWER + 24V N 6 7 2 5 A 11 3 1 A 14 sec 0 30 U GND 2 0! GND 1 $ % 8 NC 4 GND 2 " GAIN OFFSET GND 1 & 24V Mains volage Figure 13 Moor curren measuremen The use of MCR-S-...-DCI modules in one or more supply phases of he moor enables wha is known as "moor monioring" (Figure 13). The MCR curren ransducer can ransfer corresponding sandard signals abou he moor load o he conrol sysem or service personnel. The rue r.m.s. value measuremen process means ha AC, DC, and disored currens can be measured. Even higher frequency currens up o 1 khz can be acquired. 8.2 Acquisiion of moor curren peak loads 0 1 2 3 L1 5 6 7 Relais 1 10 A 12 2 5 A 11 3 1 A 14 MCR-S-... TIME sec 0 30 Pow er I U GND 2 9 0! POWER + 24V GND 1 $ % Mainenance inerval couner 8 NC 4 GND 2 " GAIN OFFSET GND 1 & N 24V Mains volage Figure 14 Acquisiion of moor curren peak loads Large indusrial moors mus be overhauled and serviced a regular inervals. Insalling an MCR curren ransducer in one phase of he moor feed line enables pulses o be generaed wih he relay or ransisor swiching oupu ha can be measured using a simple meer (Figure 14). The service personnel can hen use he moor sars and peak loads as a basis o provide efficien mainenance corresponding o he number of overloads. 8.3 Lighing monioring MCR curren ransducers can be used for monioring lighing. If he srengh of he curren in a circui is above or below a specified value afer a suppressed swich-on ime, here is a faul in he lighing circui. If he lighing circui fails, his signal saus can be passed on o anoher conrol uni and he emergency lighing can be swiched on. The same mehod can also be used wih oher power loads. 100241_en_11 PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg Germany 19 www.phoenixconac.com