Components Catalog. Mounting Systems. Version 18.01, updated: 05/25/2018

Transcription

1 Components Catalog Mounting Systems Version 18.01, updated: 05/25/2018 1

2 Index IBC TopFix 200 Components... 5 Roof Tiles... 6 Roof Hook Alu-Vario S Roof Hook Alu-Mammut S Roof Hook Alu-Mammut SV Roof Hook Standard S Roof Hook Standard S+ 35mm... 7 Roof Hook Mammut S Roof Hook Mammut SV Roof Hook Mammut XL S Roof Hook Vario S Roof Hook Plain Tile S Roof Hook Slate S Roof Hook Mammut Form S Trapezoidal Sheet Metal Trapezoidal Sheet Metal Clamp Positive-Locking-Clamp Set Trapezoidal System Eco 340mm Trapezoidal System Eco 420mm Corrugated Eternit & Sandwich Hanger Bolt Solar Fastener Mounting Plate Duo Standing Seam & Kalzip Standing Seam Clamp Metal Seam Clamp Original Kalzip Clamp Delta-Support Delta-Support, Single Delta-Support, Continuous Rails Support Rail TF Support Rail TF50m Support Rail TF Support Rail TF27-T

3 Base Rail D-S Connectors Butt Connector TF50+ / TF50m Butt Connector TF Butt Connector TF27-T Butt Connector Base Rail D-S Universal Connector Two-Layer Connector Connection Piece M Connection Piece M Module Clamps Middle Clamp G End Clamp G Laminate Middle Clamp G Laminate End Clamp G Accessories Flange Head Screw Countersunk Screw ASD Flange Head Screw ASD Countersunk Screw Blind Rivet Self-Drilling-Screw Clamp For Potential Equalization Rail End Cap TF50+ / TF50m Rail End Cap TF FrameFix Tools Set Blind Riveter Li-Ion Accu IBC AeroFix Components Base Rails Base Rail G Base Rail ak G Supports Top Support G2 10-S / 10-EW Bottom Support G2 10-S / 10-EW Top Support G2 10-EW Bottom Support G2 10-EW

4 Top Support G2 15-S Bottom Support G2 15-S Wind Plates Wind Plate 10-S / 10-EW Wind Plate 15-S Connector Butt Connector Base Rail G Module Clamps Middle Clamp G EC Adapter Accessories Ballast Rail Snow Load Rail G Self-Drilling-Screw Socket Cap Screw Cable Clip Cable Clip Roof Protection Mat Slide Protection Clamp For Potential Equalization Planning/Mounting Tools Static Friction Measuring Devise Assembly Jig IBC Special Solutions ConSole Streamliner

5 IBC TopFix 200 Components 5

6 Roof Tiles Roof Hook Alu-Vario S+ for pan tiles, 3-way adjustable height of outrigger: mm material: cast aluminium Roof Hook Alu-Mammut S+ for pan tiles, 1-way height-adjustable height of outrigger: 46 mm material: cast aluminium Roof Hook Alu-Mammut SV+ for pan tiles, 1-way height-adjustable height of outrigger: 46 mm material: cast aluminium

7 Roof Tiles Roof Hook Standard S+ for pan tiles, 1-way height-adjustable height of outrigger: 45 mm material: stainless steel Roof Hook Standard S+ 35mm for pan tiles, 1-way height-adjustable height of outrigger: 35 mm material: stainless steel Roof Hook Mammut S+ for pan tiles, 1-way height-adjustable height of outrigger: 45 mm material: stainless steel

8 Roof Tiles Roof Hook Mammut SV+ for pan tiles, 1-way height-adjustable height of outrigger: 45 mm material: stainless steel Roof Hook Mammut XL S+ for pan tiles, 1-way height-adjustable height of outrigger: 45 mm material: stainless steel Roof Hook Vario S+ for pan tiles, 3-way adjustable height of outrigger: mm material: stainless steel

9 Roof Tiles Roof Hook Plain Tile S+ for plain tiles, 1-way height-adjustable height of outrigger: 45 mm material: stainless steel Roof Hook Slate S+ for slated roofs, 1-way height-adjustable material: stainless steel

10 Roof Tiles Roof Hook Mammut Form S+ sheet form tiles with pre-assembled roof hook, 1-way height-adjustable, incl. mounting accessories material: steel (hot-dip galvanised, powder-coated) More tile types and colours are available on request! tile typ colour plain tile plain tile interlocking tile interlocking tile flat pantile Frankfurter Pfanne Frankfurter Pfanne Heidelberger Heidelberger Taunus Pfanne Tegalit Tegalit S-Pfanne Harzer Pfanne red brown anthracite red brown anthracite red brown red brown anthracite red brown anthracite brick-red brick-red anthracite anthracite anthracite 10

11 Trapezoidal Sheet Metal Trapezoidal Sheet Metal Clamp to fix on trapezoidal sheet metal, pre-assembled required accessories: optional 2x blind rivet or 2x self-drilling-screw (p.24) material: aluminium, stainless steel, double-sided adhesive tape Positive-Locking-Clamp Set for fixation the support rail TF27-T on trapezoidal sheet metal clamp required accessories: optional 2x blind rivet or 2x self-drilling-screw (p.24) material: aluminium

12 Trapezoidal Sheet Metal Trapezoidal System Eco 340mm to fix on trapezoidal sheet metal, pre-assembled required accessories: optional 4x blind rivet or 4x self-drilling-screw (p.24) material: aluminium, double-sided adhesive tape Trapezoidal System Eco 420mm to fix on trapezoidal sheet metal, pre-assembled required accessories: optional 4x blind rivet or 4x self-drilling-screw (p.25) material: aluminium, double-sided adhesive tape Corrugated Eternit & Sandwich Hanger Bolt to fix on timber substructures, pre-assembled material: stainless steel A2, EPDM designation screw drive type M12x300 M12x250 M10x200 SW9 SW9 SW7 12

13 Corrugated Eternit & Sandwich Solar Fastener to fix on steel substructures, pre-assembled material: stainless steel A2, EPDM designation screw drive type /M10x80/50 8/M10x100/50 8/M10x125/50 8/M10x150/50 8/M10x160/50 8/M10x200/50 SW5 SW5 SW5 SW5 SW5 SW5 Mounting Plate Duo to connect two hanger bolts / solar fasteners (to increase the load capacity), preassembled incl. universal connector or connection piece M10 material: aluminium, stainless steel designation universal connector connection piece M10 13

14 Standing Seam & Kalzip Standing Seam Clamp to fix on standing seam, pre-assembled incl. universal connector, 1x hexagonal screw M10x20 A2, 2x hexagonal nut with lock toothing M10 A4, 1x T-head screw M10x25 A2 material: aluminium, stainless steel Metal Seam Clamp to fix on standing seam, pre-assembled incl. universal connector, 1x hexagonal screw M10x20 A2, 2x hexagonal nut with lock toothing M10 A4, 1x T-head screw M10x25 A2 material: aluminium, stainless steel, tape (against slipping) Original Kalzip Clamp to fix on Kalzip - standing seam, pre-assembled incl. universal connector, 1x hexagonal screw M10x20 A2, 2x hexagonal nut with lock toothing M10 A4, 1x T- head screw M10x25 A2 material: aluminium, stainless steel

15 Delta-Support Delta-Support, Single for elevation of modules incl. 3x hexagonal screw with lock toothing M8x50 A2, 3x locknut M8 A4, 3x alu-rounded-profile Ø12x1.5 material: aluminium, stainless steel inclination Delta-Support, Continuous for elevation of modules incl. 3x hexagonal screw with lock toothing M8x50 A2, 3x locknut M8 A4, 3x alu-rounded-profile Ø12x1.5 material: aluminium, stainless steel inclination

16 Rails Support Rail TF50+ for small and medium span width material: aluminium length colour mm 5200 mm 3100 mm 2100 mm black Support Rail TF50m for small and medium span width with integrated cable duct material: aluminium length mm Support Rail TF60 for large span width material: aluminium length mm 16

17 Rails Support Rail TF27-T for trapezoidal sheet metal roofs material: aluminium length 5200 mm 3100 mm 2100 mm Base Rail D-S use for delta-support, continuous material: aluminium length mm 17

18 Connectors Butt Connector TF50+ / TF50m to connect of support rails TF50+ or TF50m, pre-assembled incl. 2x T-head screw M10x25 A2, 2x locknut M10 A4 material: aluminium, stainless steel Butt Connector TF60 to connect of support rails TF60, pre-assembled incl. 2x T-head screw M10x25 A2, 2x locknut M10 A4 material: aluminium, stainless steel Butt Connector TF27-T to connect of support rails TF27-T required accessories: optional 2x blind rivet or 2x self-drilling-screw (p.24) material: aluminium

19 Connectors Butt Connector Base Rail D-S to connect of base rails D-S, pre-assembled incl. 2x T-head screw M10x25 A2, 2x locknut M10 A4 material: aluminium, stainless steel Universal Connector to connect of e.g. rase rail and hanger bolt, pre-assembled incl. 1x T-head screw M10x25 A2, 1x locknut M10 A4 material: aluminium, stainless steel Two-Layer Connector to use for cross rail mounting, pre-assembled incl. 1x button head screw M8x20 A2 (TX40), 1x safety washer S8, 1x rhombus nut M8 material: aluminium, stainless steel

20 Connectors Connection Piece M10 to connect of support rail and steel-roof hook, pre-assembled consisting of: 1x T-head screw M10x25 A2 1x locknut M10 A Connection Piece M8 to connection of support rail and aluminium-roof hook consisting of: 1x T-head screw M8x25 A2 1x locknut M8 A Module Clamps Middle Clamp G3 to fix modules with frame heights mm, pre-assembled material: aluminium, stainless steel, plastic Also usable for AeroFix! designation colour mm mm black 20

21 Module Clamps End Clamp G3 to fix modules with frame heights mm, pre-assembled material: aluminium, stainless steel, plastic Also usable for AeroFix! designation colour mm 31 mm 32 mm 32 mm 33 mm 33 mm 35 mm 35 mm 38 mm 38 mm 40 mm 40 mm 42 mm 42 mm 45 mm 45 mm 46 mm 46 mm 50 mm 50 mm black black black black black black black black black black 21

22 Module Clamps Laminate Middle Clamp G2 to fix unframed modules, pre-assembled clamping range: 6 9 mm material: aluminium, stainless steel, EPDM Laminate End Clamp G2 to fix unframed modules, pre-assembled clamping range: 6 9 mm material: aluminium, stainless steel, EPDM Accessories Flange Head Screw to fix roof hooks on timber rafters material: stainless steel A2 designation screw drive type x100 8x40 8x100 8x140 TX25 TX40 TX40 TX40 22

23 Accessories Countersunk Screw to fix roof hook slate S+ material: stainless steel A2 designation screw drive type x100 TX40 ASD Flange Head Screw to fix roof hooks by insulation over rafters material: stainless steel A2 designation screw drive type x240 8x300 TX40 TX40 ASD Countersunk Screw additional to use by insulation over rafters material: stainless steel A2 designation screw drive type x280 8x340 TX40 TX40 23

24 Accessories Blind Rivet for direct-mounting on trapezoidal sheet metal material: stainless steel A2, aluminium designation x15 Self-Drilling-Screw for direct-mounting on trapezoidal sheet metal with sealing washer material: stainless steel A2, EPDM designation Screw drive type x25 SW8 Clamp For Potential Equalization for grounding with round wire 6-10 mm incl. 1x button head screw M8x25 A2 (TX40), 1x safety washer S8 1x rhombus aluminium nut M8 material: stainless steel, aluminium

25 Accessories Rail End Cap TF50+ / TF50m for support rail TF50+ and TF50m material: plastic colour grey black Rail End Cap TF60 for support rail TF60 material: plastic colour grey FrameFix to reinforce module frames by high snow loads material: aluminium, stainless steel designation colour cells 60-cells 48-cells 72-cells black 25

26 Tools Set Blind Riveter Li-Ion Accu set consists of a GESIPA blind riveter incl. 2 Li-Ion batteries

27 IBC AeroFix Components 27

28 Base Rails Base Rail G2 with integrated roof protection mat material: aluminium, rubber-granulate length 800 mm 1500 mm 2200 mm 3100 mm 4300 mm 5400 mm Base Rail ak G2 with integrated roof protection mat and aluminium-triplex-foil material: aluminium, rubber-granulate length 800 mm 1500 mm 2200 mm 3100 mm 4300 mm 5400 mm 28

29 Supports Top Support G2 10-S / 10-EW for AeroFix 10-S and AeroFix 10-EW (with wind plate-end) material: aluminium Bottom Support G2 10-S / 10-EW for AeroFix 10-S and AeroFix 10-EW (with module-end) material: aluminium Top Support G2 10-EW for AeroFix 10-EW material: aluminium

30 Supports Bottom Support G2 10-EW for AeroFix 10-EW material: aluminium Top Support G2 15-S for AeroFix 15-S material: aluminium Bottom Support G2 15-S for AeroFix 15-S material: aluminium

31 Wind Plates Wind Plate 10-S / 10-EW for AeroFix 10-S and AeroFix 10-EW material: aluminium Wind Plate 15-S for AeroFix 15-S material: aluminium Connector Butt Connector Base Rail G2 to connect of base rails material: aluminium

32 Module Clamps Middle Clamp G4 to fix modules with frame heights mm, pre-assembled material: aluminium, stainless steel, EPDM Also usable for TopFix 200! designation colour mm mm black EC Adapter to fix modules with frame heights 33, 35, 38, 40, 45, 46 mm material: aluminium Also usable for TopFix 200! designation colour EC Adapter EC Adapter black 32

33 Accessories Ballast Rail for use with high ballast material: aluminium Snow Load Rail G2 for use with high snow loads, incl. fastening clips material: stainless steel Note approval from the module manufacturer! Only usable in combination with Middle Clamp G4 + EC Adapter designation quantity of fastening clips long mm short mm 2 1 Self-Drilling-Screw to connect base rails with connector and for fixing wind plates with sealing washer material: stainless steel, EPDM designation screw drive type x19 SW8 33

34 Accessories Socket Cap Screw to connect e.g. support on base rail with lock toothing material: stainless steel A2 designation screw drive type M8x16 TX40 Cable Clip 0 for cabling e.g. at the module frame material: steel (coated) Also usable for TopFix 200! Cable Clip 90 for cabling e.g. at the supports material: steel (coated) Also usable for TopFix 200!

35 Accessories Roof Protection Mat length = 500 mm, width = 172 mm, height = 15 mm material: rubber-granulate designation without alu-triplex-foil with alu-triplex-foil Slide Protection perforated band, coil = 10 m material: stainless steel Clamp For Potential Equalization for grounding with round wire 6-10 mm incl. 1x button head screw M8x25 A2 (TX40), 1x safety washer S8 1x washer EPDM material: stainless steel, aluminium

36 Planning/Mounting Tools Static Friction Measuring Devise to determine the coefficient of static friction incl. case and dynamometer Assembly Jig assembling aid for rapid determination of distances of base rails and supports

37 IBC Special Solutions 37

38 ConSole+ ConSole+ ballast with e.g. gravel incl. accessories material: plastic (HDPE) Streamliner+ wind deflector to reduce the ballast in the roof edge and corner area incl. accessories material: plastic (HDPE)

39 IBC SOLAR AG Am Hochgericht Bad Staffelstein Phone +49 (0) Fax +49 (0) info@ibc-solar.de 39