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1 WOODStore.net rowse more than 1000 plans, projects, books, techniques, & more Thank You! WOOD Store Customer Favorites Shop Tools & Accessories Thank you for ordering a WOOD magazine download. We hope you enjoy being part of our online experience and that you have fun expanding your woodworking skills. Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form. ill rier Editor in Chief, WOOD magazine Indoor Furniture Adobe Acrobat Reader Troubleshooting Guide If you can read this page, your Acrobat Reader program is working correctly! ut you may still have problems or specific issues, such as printing and saving your downloadable file. Outdoor Furniture y printer won t print the text correctly Almost all printing problems are due to not enough free system resources memory. The files are very memory intensive because they include graphics, text, and photos. Close all other programs/applications and print directly out of the Acrobat Reader program, not your Web browser. Patterns are not printing full-size ake sure your printer is set to print at 100 percent and that print to fit is not checked. These settings are selected in the printer setup or printer options. ission Furniture I can t save my file now that it s downloaded You must save the plan when you download the file. Download the file again, except this time try right-clicking on the red download button. A menu window will open. Select Save target as or Save link as to save the file to your hard drive. Once saved, you can open it up with Adobe Acrobat Reader. For more details on using Adobe Acrobat Reader please visit our online help section at: Visit the WOOD Store at: WOODStore.net

DOWLOADALE OLIE WOODWORIG PLAS http://www.woodmagazine.

2 DOWLOADALE OLIE WOODWORIG PLAS 3-drawer utility cabinet Inexpensive materials and basic joinery make for speedy construction of this hardworking shop cabinet. Even the drawers won t slow you down. With their special side/slide hardware, they practically build themselves. DP Copyright eredith Corporation 2003 Page 1 of 8

3 If saving time and money is important to you, you ll really appreciate the drawer hardware used in this project. Costing little more than standard slides, this epoxy-coated steel hardware combines both drawer side and slide in one piece. For more on this innovative hardware, see ake the fastest drawers in the west (or east) on page 6. Start with the case 1 Cut the stiles (A), side rails (), front rails (C), and back rail (D) to the sizes listed in the aterials List. With a dado blade adjusted to match the thickness of the plywood side panels (E), cut centered grooves in parts A,, and D, where shown on Drawing 1. Then cut the "-deep rabbet along the top edge of the lower front rail (C) and the notches " deep in both front rails. ow cut the rabbets in the stiles (A). Finishsand all the parts to 180 grit. 2 Cut the side panels (E) to the size listed. Glue and clamp the stiles and rails (A, ) to the side panels, checking the assemblies for square. 3 Cut the bottom (F) and back (G) to the sizes listed. Cut the notches in the back s top corners. 4 Retrieve the lower front rail (C), and glue and clamp it to the bottom (F), keeping the ends flush. Retrieve the back rail (D), and glue and clamp it, centered, on the back (G). ow, clamp the back to the bottom as shown, and drill screw holes through the back and into the bottom. Drive the screws. 5 Place the first side assembly (A//E) flat on a horizontal surface. Squeeze a bead of glue on the side panel along the rear stile and the lower side rail. Place the bottom/back assembly (C/F/D/G) on the side assembly, and clamp it in place. ow drill angled countersunk screw holes through the bottom and back and into the rear stile and the lower side rail. Drive the screws. 6 Apply glue to the upward-facing edges of the bottom and back A See the Dual-Purpose Sanding Center download to learn how to combine this three-drawer cabinet with a flip-top cabinet and a mobile base to create the multifunction work center, above. panels. Position the second side assembly, and clamp it in place. Turn the cabinet over. Then, as before, drill angled countersunk screw holes, and drive the screws. 7 Clamp the upper front rail (C) in place. Drill angled countersunk screw holes through the front rail and into the side rails (). Drive the screws. 8 Cut two 21fi 25 pieces of medium-density fiberboard (DF) for the top (H). Glue and clamp them together, keeping the ends and edges flush. Sand the edges smooth, and rout " roundovers along all the edges. 9 Cut the mobile base (I) to size, and rout " round-overs along the top and bottom edges. Using a caster s mounting plate as a guide, mark mounting-hole locations at all four corners. Drill " holes and countersink them on the panel s top face. Page 2 of 8

4 1 EXPLODED VIEW " shank hole, countersunk on bottom face groove " deep, centered " rabbet x notch " deep 23" 23" A #8 x 1 " F.H. wood screw E 23" grooves " deep, centered " round-overs on all edges 2 #8 x 1 F.H. wood screw A " shank hole, countersunk on front face 1-20 F.H. bolt 1 " long H " hole, countersunk " flat washer " lock nut " shank hole, countersunk on bottom face 17" G #8 x 1" F.H. wood screws 18" notch " deep 20" 21 D C F #8 x 1 " F.H. wood screw I " shank hole, countersunk on bottom face E A C rabbet " deep 24" " round-overs 4" locking swivel caster #8 x 1 " F.H. wood screw #8 x " F.H. wood screw J J " round-overs on all edges L 6Í" 8 " Page 3 of 8

5 2 DRAWER FROTS PARTS VIEW (Inside face shown) Ø" ˇ" holes deep on inside face " hole 2 2 " 7 " L 1 " 3 " 6Í" " round-overs 4 DRAWER SLIDE CLEATS FROT SECTIO VIEW 2 " hole 8 " D 3 " 7 " 16 " 1 " 4 " G Drawer slide 3 DRAWER SLIDE SPACER ED VIEW 18" #6 x F.H. wood screw E #8 x " F.H. wood screw 1" 1 10Œ" 3 " F Page 4 of 8

Then glue and screw the cleats in place. Add the drawers 1 Cut the drawer backs (J), drawer bottoms (), and drawer fronts (L, ) to size. Ease the edges of the bottoms and backs with a sanding block.

6 Self-centering drill bit C ottom front Spacers Drawer slide spacer " Use a spacer to position the drawer slide down from the cleat s top edge. With the slide s front end " from the cleat s front edge, drill the pilot holes. With their ends against the cabinet s bottom, use a pair of 18"-long spacers to position the top cleats. Then glue and screw the cleats in place. Add the drawers 1 Cut the drawer backs (J), drawer bottoms (), and drawer fronts (L, ) to size. Ease the edges of the bottoms and backs with a sanding block. Rout " round-overs along the front and back edges of the drawer fronts. Drill the screw holes for the pulls, where shown on Drawing 2. Finish-sand the parts. Apply two coats of satin polyurethane to the bottoms and backs and three coats to the fronts, sanding between coats. ow, to assemble the drawers using the metal side/slides, see pages 6 and 7. 2 With the drawers made, cut the cleats () to size. ark the bottom front corner of each cleat, making sure you have three mirror-image pairs. Drill countersunk screw holes through the cleats up from their bottom edges, where shown on Drawing 1. 3 ake the drawer slide spacer shown on Drawing 3 from 12"- long scraps of plywood. Using the holes in the drawer slides cabinet members as guides, drill pilot holes in the cleats, as shown in Photo. 4 Cut two 2 18" pieces of scrap for cleat positioning spacers. Use them to position the top pair of cleats (), as shown in Photo C. ow trim the spacers to 10Œ", and then 3 " to mount the middle and bottom pairs of cleats, where shown on Drawing 4. Finish and assemble 1 Finish-sand the case and the top. Apply two coats of satin polyurethane to the case and three coats to the top, sanding between coats. 2 Place the top (H) upside down on a pair of sawhorses. Turn the cabinet upside down, center it on the top, and clamp it in place. From the outside of the cabinet, drill angled countersunk screw holes through the side rails () and back rail (D) and into the top. Drive the screws. 3 With the hardware shown on Drawing 1, bolt the casters to the mobile base (I). Place the base on the cabinet, drill countersunk screw holes through the base and into the lower side rails (). Drive the screws, and place the cabinet right side up on the floor. 4 Attach the drawer slides cabinet members to the cleats (), driving the screws into the previously drilled holes. Fasten the pulls to the drawer fronts, and slide the drawers into the cabinet. Adjust the drawer fronts to leave " between the top (H) and the top drawer front, and " between drawer fronts, leaving " between the bottom drawer front and the mobile base. 5 Center your benchtop tool on the top, and mark the locations of the mounting holes. Drill the holes, and bolt the tool to the top. Roll the cabinet out of the way, set the caster brakes, and round up some stuff to fill its drawers. Written by Jan Svec Project design: Jeff ertz Illustrations: Roxanne Leoine Page 5 of 8

ake the fastest drawers in the west (or east) Initially developed for the commercial kitchencabinet trade, the all-in-one metal drawer side/slide hardware used in this project allows you to build

7 ake the fastest drawers in the west (or east) Initially developed for the commercial kitchencabinet trade, the all-in-one metal drawer side/slide hardware used in this project allows you to build sturdy drawer boxes in record time. ut that s not its only advantage. The side/slide hardware costs about the same as regular drawer slides alone while eliminating the wood for drawer box sides and fronts. And, adjustable brackets attach the finished drawer fronts to the sides, allowing you to fine-tune the gaps between drawers during final cabinet assembly. Here s how to build a drawer using this time- and money-saving hardware. ote: The metal sides have a pair of raised tabs (see drawing below) used for positioning in massproduction applications. Clip off these tabs before assembling your drawers. " round-overs #10-32 x 1" ˇ" hole deep R.H. machine screw Drawer-front bracket L, Drawer slide Card Clamping plate pull 15 " 16 " 15 " J 4 " #6 x F.H. wood screw Remove tabs before assembly. 22" etal drawer side " shank hole, countersunk #8 x " F.H. wood screw #8 x panhead screw 21 " #8 x panhead screw 7 64" pilot hole " deep #8 x 1 " F.H. wood screw " shank hole, countersunk DRAWER (Viewed from the back) Step 1 Drill screw holes and fasten the drawer back (J) to the drawer bottom (), where shown on the drawing, above. Position the metal sides on the back/bottom assembly, drill pilot holes, and screw them in place, as shown in the photo, right. For easy assembly, a 12 18" scrapwood assembly frame 6" high holds the back and sides clear of your worktop. Assembly frame Remove tabs. J etal side Page 6 of 8

Step 2 To accurately place the drawer-front brackets on both the small drawer fronts (L) and the large drawer front (), make the drilling guide according Cleat to the drawing, below right.

Place the guide s cleat of edge of against the front s bottom edge, align the guide s edge with the marked centerline, and clamp it in place. Drill ˇ" holes deep, as shown in the photo, right.

ˇ" holes 9" Drilling guide Stop collar Centerline marked on masking tape DRAWER FROT DRILLIG GUIDE 2 L 2 Part holes Part 3 " L holes 2fl" " tempered hardboard 7" Step 3 With the bracket s drawer-side

8 Step 2 To accurately place the drawer-front brackets on both the small drawer fronts (L) and the large drawer front (), make the drilling guide according Cleat to the drawing, below right. To avoid confusion, draw brackets on both of the jig s faces to connect the pairs of holes for parts L and, as shown. ark the door front s centerline on its ack ottom back face. Place the guide s cleat of edge of against the front s bottom edge, align the guide s edge with the marked centerline, and clamp it in place. Drill ˇ" holes deep, as shown in the photo, right. Flip the jig, and repeat at the drawer front s other end. ˇ" holes 9" Drilling guide Stop collar Centerline marked on masking tape DRAWER FROT DRILLIG GUIDE 2 L 2 Part holes Part 3 " L holes 2fl" " tempered hardboard 7" Step 3 With the bracket s drawer-side flange to the outside, drive its plastic inserts into their holes, as shown, below. Use a scrap of wood to evenly distribute the force. Loosely fasten the clamping plates to the brackets with the provided machine screw. Slide the drawer sides between the brackets and the clamping plates, as shown, below right, and tighten the screws. 7Ø" " groove " deep, centered x x 9" cleat etal drawer side Clamping plate Drawer-front bracket s drawer-side flange ack of Plastic insert Drawer-front bracket Page 7 of 8

9 Cabinet Cutting Diagram A A x 5fi x 96" aple (4.0 bd. ft.) aterials List FIISHED SIZE T W L atl. Qty*. A stiles " 1 23" 4 side rails " 1 23" 4 C front rails " 1 " 18" 2 D back rail " 2" 17" 1 E side panels 22" 23" DO 2 F bottom 18" 21 DO 1 G back 18" 21 " DO 1 H top LDF 1 I mobile base " 20" 24" DF 1 Drawers J drawer backs 4 " 15 " DO 3 drawer bottoms 15 " 21 " DO 3 L small drawer fronts " 6Í" 16 " DF 2 large drawer front " 8 " 16 " DF 1 cleats 2 22" DO 6 D C aterials key: maple, DO medium-density overlay plywood, LDF laminated medium-density fiberboard, DF medium-density fiberboard. Supplies: #8 ", #8 1", #8 1 ", #8 1, and #6 flathead wood screws; #8 panhead screws; " flathead bolts, " flat washers, and " lock nuts (16 of each); # " roundhead machine screws (6); " hardboard and solid stock for the drawer front drilling guide. its and blades: Stack dado set, " round-over router bit. uying Guide Hardware. 4fl"-deep 22"-long drawer side/slides slides no. no , $8.20/pr. (3 pairs); (3 card pairs); pulls card no. pulls 01A57.65, no. 01A57.65, (3); 4" locking $2.80 swivel ea. (3); casters 4" locking no. swivel , casters (4). no. Lee , Valley $11.50 Tools ea. (4). Ltd. Lee Call Valley 800/ Tools Ltd. Call or go 800/871- to or go to E J J J E F G The purchase of these plans does not transfer any copyright or other ownership interest in the plans, the design or the finished project to the buyer. uyer may neither reproduce the plans for sale not offer for sale any copies of the finished project. fi x 48 x 96" edium-density overlay plywood (DO) H L L H I x 48 x 96" edium-density fiberboard (DF) Page 8 of 8

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10 ore from WOOD agazine WOODStore.net rowse more than 1,000 woodworking project plans, articles, tool reviews, books, techniques, & more. Each plan includes step-by-step instructions, professional color photography, and detailed illustrations. Plans Techniques Articles Publications WOODmagazine.com a wealth of information just a click away The online presence of WOOD magazine, WOODmagazine.com speaks to online users of all woodworking skill levels with free woodworking plans, helpful forums, numerous articles, to help you become a better woodworker. WOODWorkersCenter.com Looking for information from leading woodworking companies? WOODWorkersCenter.com is just the site for your woodworking tool, accessory, and service informational needs. Use the online info request feature to request these companies latest catalogs or info. WOODmagazine.com/videos PROFESSIOAL, PORTALE VIDEO The biggest names in woodworking help you build your skills with downloadable videos. FREE AGAZIE SUPPORT 24/7 WOOD magazine editors provide more than 120 streaming videos, from 2 to 10 minutes in length. Y Woodworkers, for Woodworkers Watch free videos of other woodworkers showing their stuff. WATCH A DEO EFORE YOU UY Don t spend a penny on a tool or accessory until you learn how it works and what it can do.

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1000 plans, projects, books, techniques, & more

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1000 plans, projects, books, techniques, & more WOODStore.net Browse more than 1000 plans, projects, books, techniques, & more Thank You! WOOD Store Customer Favorites Shop Tools & Accessories Thank you for ordering a WOOD magazine download. We hope