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1 WOOStore.net rowse more than 1000 plans, projects, books, techniques, & more Thank You! WOO Store ustomer Favorites Shop Tools & ccessories Thank you for ordering a WOO magazine download. We hope you enjoy being part of our online experience and that you have fun expanding your woodworking skills. Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form. ill Krier ditor in hief, WOO magazine Indoor Furniture dobe crobat Reader Troubleshooting uide If you can read this page, your crobat Reader program is working correctly! ut you may still have problems or specific issues, such as printing and saving your downloadable file. Outdoor Furniture My printer won t print the text correctly lmost all printing problems are due to not enough free system resources memory. The files are very memory intensive because they include graphics, text, and photos. lose all other programs/applications and print directly out of the crobat Reader program, not your Web browser. Patterns are not printing full-size Make sure your printer is set to print at 100 percent and that print to fit is not checked. These settings are selected in the printer setup or printer options. Mission Furniture I can t save my file now that it s downloaded You must save the plan when you download the file. ownload the file again, except this time try right-clicking on the red download button. menu window will open. Select Save target as or Save link as to save the file to your hard drive. Once saved, you can open it up with dobe crobat Reader. For more details on using dobe crobat Reader please visit our online help section at: Visit the WOO Store at: WOOStore.net

OWNLOL ONLIN WOOWORKIN PLNS http://www.woodonline.

2 OWNLOL ONLIN WOOWORKIN PLNS tones-of-fun tongue drum Make beautiful sounds by striking the slitted top of this six-note, easy-to-build instrument. P opyright Meredith orporation 2006 Page 1 of 8

In a few hours and using just a t a b l e s a w, jigsaw, and drill press, you can build this modern version of an ancient instrument.

See the sidebar, bout tongue drums, page 6, to learn more about them, and go to tonguedrum.com to hear what one sounds like and see video clips.

Outside of tongue 1 jigsaw tongue 1 to shape From start hole 1, jigsaw along the round end and outside of tongue 1. Then, from the round end, cut along the inside of the tongue.

3 In a few hours and using just a t a b l e s a w, jigsaw, and drill press, you can build this modern version of an ancient instrument. The project designed by craftsman and musician Steve Roberts of hico, alifornia uses simple butt joinery and assembles with glue only. The tone quality of each drum is unique. See the sidebar, bout tongue drums, page 6, to learn more about them, and go to tonguedrum.com to hear what one sounds like and see video clips. drill start holes in the top With the top () on a backer board to prevent tearout, drill two " start holes for your jigsaw through the top, where shown on the pattern. Outside of tongue 1 jigsaw tongue 1 to shape From start hole 1, jigsaw along the round end and outside of tongue 1. Then, from the round end, cut along the inside of the tongue. Start with the drum parts 1From a -thick hardwood free of knots, cracks, and checking, cut the top () to the size listed in the Materials List. (We used padauk and red oak for the project. Other suitable woods are purpleheart, mahogany, rosewood, birch, and maple. If you wish, you can make all of the drum parts from one type of 2wood.) Photocopy the full-size top pattern from pages 7 and 8. Spray-adhere the pattern to the top. Using a twist bit in your drill press or portable drill, drill two " start holes for your jigsaw through the top, where shown on the pattern and as shown 3 in Photo. To form the tongues in the top, fit your jigsaw with a blade that has 20 teeth per inch for a smooth curve cut. eginning at start hole #1 and following the pattern lines, cut around tongue 1, as shown in Photo. Then cut around tongues 2 and 3, as shown in Photo. Now switch to start hole #2, and cut tongues 6, 5, and 4in the same way. From -thick, defect-free stock, cut the ends (), bottom (), sides (), large glue blocks (), and small glue block (F) to the sizes listed. Inside of tongue 2 Tongue 3 NOW jigsaw tongues 2 and 3 fter jigsawing tongue 1 to shape, cut around the top and along the inside of tongue 2. Then cut around tongue 3. Page 2 of 8

4 utting iagram Materials List FINIS SIZ Part T W L Matl. Qty. top 6" 12" P 1 ends 6" 5 " O 2 bottom 6" 10fi" O 1 sides 6" 12" O 2 large glue blocks 6" 4fi" O 2 F small glue block 6" 1" O 1 * handles 1" 8 P 2 * feet 2 " P 8 I mallet handles " diam. 12fi" O 2 *Parts initially cut oversize. See the instructions. Materials key: P padauk, O red oak, O oak dowel. Supplies: Spray adhesive; double-faced tape; paraffin wax; 1"-diameter medium-hard rubber balls (2), available at toy, hobby, and crafts supply stores; rubber cement; self-adhesive rubber bumpers (4). lades and bits: Jigsaw blade with 20 teeth per inch, dado-blade set, Forstner and " brad-point bits. x 7 x 24" Padauk (1.3 bd. ft.) F x 7 x 60" Oak (3.3 bd. ft.) I I "-diam. Oak dowel 36" long Page 3 of 8

Now assemble the drum 1lue and clamp the ends () to the bottom (), where shown on rawing 1, keeping the edges flush.

To complete the assembly, glue and clamp the large glue blocks () and small glue block (F) to the ends (), bottom (), and side (), where shown. Next, glue and clamp the top () in place.

Rip two 1"-wide pieces for the handles and four -wide pieces for the feet from the blank. (You ll get two feet from each 2 piece.

5 Now assemble the drum 1lue and clamp the ends () to the bottom (), where shown on rawing 1, keeping the edges flush. To prevent loss of resonance, make sure you clamp all of the drum parts tightly together. fter the glue dries, glue and clamp a side () in place against 2 the ends and bottom. To complete the assembly, glue and clamp the large glue blocks () and small glue block (F) to the ends (), bottom (), and side (), where shown. Next, glue and clamp the top () in place. Then glue and clamp the remaining side () in position, as shown in Photo. dd handles and feet 1From -thick stock, cut a 7 8 blank to form the handles () and feet (). Rip two 1"-wide pieces for the handles and four -wide pieces for the feet from the blank. (You ll get two feet from each 2 piece.) ut a ˇ" groove ˇ" deep, centered, along an edge of each handle (), where shown on rawing 1, to receive the mallet 3 handles (I) for storage. Miter-cut a fi" chamfer on each end of the handles () and the four blanks for the feet (), where shown. Then miter-cut a 2 "-long foot from each end of the blanks, flipping the blanks end to end between cuts to ensure correct orientation of the mitered 4 ends for each pair of feet. Sand the handles to 220 grit. To attach the handles () to the drum, cut a 1fi 12" spacer from " hardboard. raw lines across the spacer 1fl" from both ends on one face. Position the drum on a flat surface with the bottom () up. Using the spacer, glue and clamp a handle to a side (), as shown in Photo. Repeat to glue the remaining handle 5 to the other side. lue together four pairs of feet () in the configuration shown on rawing 1. (We wrapped masking tape around each pair of feet to keep the mitered corner tight until the glue dried.) complete the drum assembly pply glue to the exposed edges of the drum, and clamp the remaining side () in place to complete the assembly. 6 To mount the feet to the drum with a fl" overhang, where dimensioned on rawing 1a, cut four -square spacers from " hardboard. Rub the edges of the spacers with paraffin wax to prevent glue squeeze-out from sticking. Using double-faced tape, adhere a spacer at each corner of the drum on the bottom, flush with the edges. Sand the feet smooth. Then, with the drum placed on 2"-tall spacers to provide clamp clearance, glue the feet to the drum, as shown in Photo F. F ottom spacers lignment line 1fi 12" spacer 1fl" T NLS Using the spacer to position a handle (), glue and clamp the handle to a side () with the handle ends aligned with the spacer lines. F hamfered end of foot down 2"-tall spacers mount the feet With the chamfered ends down, glue and clamp the feet () to the bottom of the drum, tight against the spacers at the corners. Page 4 of 8

6 12" ˇ" groove ˇ" deep, centered 1" I 5 " fi" chamfer Self-adhesive rubber bumper 1"-diam. rubber ball 6" Tongues Location of part 6" F 4fi" 10fi" 2 " Mitered ends Mallet I " hole fi" deep in rubber ball 1" " dowel 12fi" long N O 8 P 1fl" Q 1fi" R T fi" chamfers 12" 6" Page 5 of 8 F I J K L M 1 exploded view 1a feet location detail (Viewed from bottom) fl" U V W X Y Z 2 " 1a FT LOTION TIL (Viewed from bottom) S

" brad-point bit 1"-diameter rubber ball drill the rubber balls With each rubber ball positioned in a hole in scrap and held with a clamp, drill a " hole fi" deep in the ball.

Time for the mallets 1From a "-diameter oak dowel 36" long, cut two 12fi"-long pieces for the mallet handles (I).

7 " brad-point bit 1"-diameter rubber ball drill the rubber balls With each rubber ball positioned in a hole in scrap and held with a clamp, drill a " hole fi" deep in the ball. sand the tongues Using sandpaper folded into thirds, sand the kerfs and openings between the tongues, progressing from 120 to 150 and 180 grit. Time for the mallets 1From a "-diameter oak dowel 36" long, cut two 12fi"-long pieces for the mallet handles (I). To drill centered holes in 1"-diameter 2 rubber balls for mounting on the ends of the mallet handles (I), where shown on rawing 1, chuck a Forstner bit in your drill press. lamp a piece of scrap to the table, and bore a hole through the scrap to position each ball for drilling. Rechuck with a " brad-point bit. Then, holding each ball in the hole, drill a fi"-deep hole in the ball, as shown in Photo. Use medium-hard rubber balls, such as Superalls, available at your local toy, hobby, or crafts supply store. Now glue the balls to the mallet handles with rubber cement. Finish up 1Scrape off any glue squeeze-out. Then finish-sand the drum to 220 grit, removing any sharp 2 edges. To remove splinters that can inhibit free movement of the tongues and to create clean edges for the best appearance, sand the saw kerfs and openings between the tongues, as shown 3 in Photo. Finally, remove the dust. Then apply three coats of a clear finish. (We applied satin polyurethane, sanding to 220 grit between coats.) To prevent slippage of the drum and adjacent surfaces from vibrating, install selfadhesive rubber bumpers on the feet (), where shown on rawing 1. Now grab your mallets, and check out the drum s amazing sounds. bout tongue drums Tongue drums also known as slit, log, and xylo drums have been used in frican, sian, and North and South merican cultures for hundreds of years for communication, ceremonial, and other purposes. Though originally made from a hollowed-out log with a narrow opening (slit) in the top or side, modern tongue drums consist of a wood enclosure with a slitted top, typically having from 4 to 14 tongues. When struck, a tongue vibrates, and the tone that s produced resonates in the enclosure. The tone quality and frequency depend on the length, width, and thickness of the tongue, the density of the wood, and the size of the enclosure. Produced by Marlen Kemmet Written by Owen uvall Project design: Steve Roberts Illustrations: Roxanne LeMoine raphic design: Lorna Johnson The purchase of these plans does not transfer any copyright or other ownership interest in the plans, the design, or the finished project to the buyer. uyer may neither reproduce the plans for sale nor offer for sale any copies of the finished project. Page 6 of 8

8 6" Location of part " start hole #1 TOP FULL-SIZ PTTRN Waste " start hole #2 utlines 12" Join patterns here. To ensure full-size patterns are correct size, your printer should be set to print at 100% (not fit to page). Measure full-size patterns to verify size. fi 1" Page 7 of 8

9 Join patterns here. Tongue 1 Tongue 2 Tongue 3 Tongue 4 Tongue 5 Tongue 6 Location of part TOP FULL-SIZ PTTRN Location of part Location of part To ensure full-size patterns are correct size, your printer should be set to print at 100% (not fit to page). Measure full-size patterns to verify size. fi 1" Page 8 of 8

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10 More from WOO Magazine WOOStore.net rowse more than 1,000 woodworking project plans, articles, tool reviews, books, techniques, & more. ach plan includes step-by-step instructions, professional color photography, and detailed illustrations. Plans Techniques rticles Publications WOOmagazine.com a wealth of information just a click away The online presence of WOO magazine, WOOmagazine.com speaks to online users of all woodworking skill levels with free woodworking plans, helpful forums, numerous articles, to help you become a better woodworker. WOOWorkersenter.com Looking for information from leading woodworking companies? WOOWorkersenter.com is just the site for your woodworking tool, accessory, and service informational needs. Use the online info request feature to request these companies latest catalogs or info. WOOmagazine.com/videos PROFSSIONL, PORTL VIO The biggest names in woodworking help you build your skills with downloadable videos. FR MZIN SUPPORT 24/7 WOO magazine editors provide more than 120 streaming videos, from 2 to 10 minutes in length. Y Woodworkers, for Woodworkers Watch free videos of other woodworkers showing their stuff. WT MO FOR YOU UY on t spend a penny on a tool or accessory until you learn how it works and what it can do.

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1,300 plans, projects, books, techniques, & more

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1,300 plans, projects, books, techniques, & more WOODStore.net rowse more than 1,300 plans, projects, books, techniques, & more Thank You! WOOD Store ustomer Favorites Shop Tools & ccessories Thank you for ordering a WOOD magazine download. We hope you