PROJECT PLAN OUTFEED TABLE

Size: px

Start display at page:

Download "PROJECT PLAN OUTFEED TABLE"

Jennifer Ellis
5 years ago
Views:

BUILD IT WITH ROCKLER PROJECT PLAN OUTFEED TABLE BUILD Stock # Item 00 ' Universal T-Track () 0 T-Track Intersection Kit 70 JIG IT Universal Drawer Slide Jig

Hinges ( pack) 7 Pulls () 77 Knob () /" x " x 0" Baltic Birch Plywood () Plywood and lumber for case and drawers An outfeed table for your table saw is a

1 BUILD IT WITH ROCKLER PROJECT PLAN OUTFEED TABLE BUILD Stock # Item 00 ' Universal T-Track () 0 T-Track Intersection Kit 70 JIG IT Universal Drawer Slide Jig 0 " Drawer Slides () 77 Auto-Adjust Jig Clamp JIG IT Shelving Jig w/ Bit Set 0 Nickel Shelf Supports Stock # Item " Caster Set () HD Lifting Leveler () 07 Hinges ( pack) 7 Pulls () 77 Knob () /" x " x 0" Baltic Birch Plywood () Plywood and lumber for case and drawers An outfeed table for your table saw is a great upgrade, and this design provides mobility, storage and worktop space! QUESTIONS? Go to or call All items subject to changes in availability.

2 OUTFEED TABLE PARTS Exploded View MATERIAL LIST T x W x L Cabinet Sides () /" x " x 7" Cabinet Top and Bottom () /" x " x " Vertical Divider () /" x " x " Back Panel () /" x " x " Side Edge Banding () /" x /" x 7" Top, Bottom /" x /" x " Edge Banding () 7 Divider Edge Banding () /" x /" x " Leveler Support Brackets () /" x 7 " x " Leveler Support Braces () /" x 7 " x " 0 Shelf () /" x 7 " x " Shelf Edge Banding () /" x /" x " Top Drawer Sides () /" x " x 7 " Top Drawer Front /" x " x " and Back () Second Drawer Sides () /" x " x 7 " Second Drawer Front /" x " x " and Back () T x W x L Third Drawer Sides () /" x " x 7 " 7 Third Drawer Front /" x " x " and Back () Bottom Drawer Sides () /" x " x 7 " Bottom Drawer Front /" x " x " and Back () 0 Drawer Bottoms () /" x 7 " x 0 " Top Drawer Face () /" x " x " Second Drawer Face () /" x " x " Third Drawer Face () /" x " x " Bottom Drawer Face () /" x " x " Door Stiles () /" x " x " Door Rails () /" x " x " 7 Door Center Stile () /" x " x 0" Door Panels () /" x " x 7 " Plywood Top () /" x " x 0" OUTFEED TABLE PAGE

. MAKE THE CABINET CASE A. Cut the cabinet sides to size.

bottom. These rabbets will receive the sides. B.

divider. D. Glue, assemble and clamp the case.

DRILL SHELF PIN HOLES Rockler JIG IT Shelving Jig and /" Bit Set Use the

3 . MAKE THE CABINET CASE A. Cut the cabinet sides to size. Then cut /" wide x /" deep rabbets in the outside edges of the top and bottom. These rabbets will receive the sides. B. Cut a /" wide x /" deep rabbet for the /" back panel along the back edges of the top, bottom and sides. 7 C. Cut a /" wide x /" deep dado in the top and bottom to receive the vertical divider. D. Glue, assemble and clamp the case. If desired, use mechanical fasteners. DRILL SHELF PIN HOLES Rockler JIG IT Shelving Jig and /" Bit Set Use the Rockler JIG IT Shelving Jig with Self- Centering Bit to drill shelf pin holes in the left side panel and center divider. These shelf pins will support the adjustable shelf, which will go in the left cavity. OUTFEED TABLE PAGE

d. ADD STABILITY AND MOBILITY Bottom of Cabinet (Bottom View) 0 /" d.

Assemble the risers for the leveling feet and glue them to the bottom /" of the case. Attach the leveling feet to /" deep the risers with screws.

Leveler Support Brace and Bracket (Front View) /" /" /" 7 /" /" /" deep /" / / 7 0 /" A. Cut a /" wide x /" deep rabbet on both ends of the drawer fronts and backs.

4 d. ADD STABILITY AND MOBILITY Bottom of Cabinet (Bottom View) 0 /" d. BUILD THE DRAWERS /" Position the two 0 /" center # s under the Vertical Divider /" of Edge Banding /" /" /" 7 /" /" /" Position the two center # s under the Vertical Divider /" of Edge Banding Assemble the risers for the leveling feet and glue them to the bottom /" of the case. Attach the leveling feet to /" deep the risers with screws. Casters can also be installed to the underside, but make sure that the locking tab clears the leveling foot s riser. Leveler Support Brace and Bracket (Front View) /" /" /" 7 /" /" /" deep /" / / 7 0 /" A. Cut a /" wide x /" deep rabbet on both ends of the drawer fronts and backs. These rabbets will receive the drawer sides. Top Drawer Exploded View 0 /" 7 /" /" OUTFEED TABLE PAGE B.Cut a ½" wide x ¼" deep rabbet on the bottom edge of the drawer fronts, backs and sides to receive the drawer bottoms. Apply glue to all rabbets and assemble and clamp the drawers. Measure the diagonals to ensure the assemblies are square. 0 7 Drawer Front and Back (Top and Front View) Note: The overall dimensions vary according to drawer. Be sure to follow dimensions in the Material List.

d. INSTALL THE DRAWER SLIDES Install the drawer slides.

Rockler JIG IT Universal Drawer Slide Jig 70 Rockler " Auto-Adjust Jig Clamp 77 d. MAKE THE DOOR The doors feature frame-and-panel construction.

These grooves are cut to the correct width and centered by using a dado stack that is not as wide as the panel and running each piece twice, spinning the stock end for end after each pass.

5 d. INSTALL THE DRAWER SLIDES Install the drawer slides. In the case, use the Rockler Universal Drawer Slide Jig to position each slide in the correct location and hold it in place while driving the screws. Rockler JIG IT Universal Drawer Slide Jig 70 Rockler " Auto-Adjust Jig Clamp 77 d. MAKE THE DOOR The doors feature frame-and-panel construction. The /" plywood panels should fit snuggly in the grooves that capture the panels. These grooves are cut to the correct width and centered by using a dado stack that is not as wide as the panel and running each piece twice, spinning the stock end for end after each pass. Install a /" wide dado stack, set the height to /", and set the fence /" away from the edge of the dado stack. Door Exploded View 7 A. Cut grooves in the inside edge of the door rails, inside edge of the outside stiles, and both long edges of the center stile. Then spin the pieces end for end and make a second pass to center the grooves. Test the fit of the plywood panel. Move the fence slightly closer to the dado stack if the groove needs to be wider. Door Rail (Front View) /" /" /" /" OUTFEED TABLE PAGE

Turn on the saw and carefully raise the dado stack into the sacrificial fence until the dado height matches the thickness of the sidewalls of the grooves that were cut into the door frame

6 d. MAKE THE DOOR (CONTINUED) B. Use the table saw and dado stack to cut tenons on the ends of the rails and the center stile to fit in the grooves. To do this, attach a sacrificial fence to the table saw fence. Lower the blade below the table saw top and position the fence so that it covers all but ¼" of the dado stack. Turn on the saw and carefully raise the dado stack into the sacrificial fence until the dado height matches the thickness of the sidewalls of the grooves that were cut into the door frame pieces. Crosscut both sides of each piece to form the tenons. C. Apply glue to all of the grooves, assemble the door parts, adjust them to be square and clamp. Because the panels are plywood, they can be glued into the grooves. OUTFEED TABLE PAGE

d. MAKE THE TOP Laminate two sheets of /" plywood to make the top. Coat the entire surface with glue. Clamp the edges and drive a few screws in the underside of the middle area.

7 d. MAKE THE TOP Laminate two sheets of /" plywood to make the top. Coat the entire surface with glue. Clamp the edges and drive a few screws in the underside of the middle area. (Remove the screws after the glue has cured.) Finally, use a dado stack in your table saw to cut the /" wide x /" deep dadoes for the T-track. Locate these grooves " from the front and side edges. OUTFEED TABLE PAGE 7

PROJECT PLAN TOOL CHEST

BUILD IT WITH ROCKLER PROJECT PLAN TOOL CHEST FEATURING ROCKLER S BUILD QUESTIONS? Go to www.rockler.com or call 800-279-4441 Stock # Item 63420 1/4" x 24" x 30" Baltic Birch Plywood 63446 1/2" x 24" x