Routing. Seen at Ideal Tools. Routers 2004/2005. No compromises! Chamfering cutter. Rounding chamfer cutter. NEW: Router cutters for mineral materials

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1 Routing Chamfering cutter Rounding chamfer cutter : Router cutters for mineral materials Routers 2004/2005 : Router cutters for hand rails No compromises!

2 Routing the smart way Always one jump ahead through innovation and optimised technology Quality from start to finish. High closeness of grain. Always one step ahead. The Festool routers are high-end, state-of-the-art products; they have been developed for practical application and tested, checked and controlled under the most rigourous conditions. The new cutters for polymer material, for example, leave nothing to be desired: they are the result of innovative ideas and comprehensive tests and show the way forward to new working areas and a larger customer base. Ultra modern production lines guarantee precise routing. The excellent properties of Festool s products will convince you. Top quality really begins with the cutter material. Festool uses tungsten-carbide alloys for its cutters that impress with their superbly high micro-grain quality and closeness. Tungsten-carbide powder and a cobalt binding agent are bonded by extreme heat and pressure. In contrast to a coarse grain structure, the dense material has a long service life and good cutting quality. Quality begins with the selection of high-quality raw materials. First-class steel and highly wearresistant carbide tips. Induction brazing ensures permanent joint soldering and a long service life. No matter which routing method you require for your application, the grinding centre with CNC-control produces extremely sharp cutters. Comparisons reveal the difference. Heterogeneous surface with a coarse surface structure. Homogeneous surface in Festool s micro-grain quality. Continuous production monitoring and control ensure that the quality remains constant. 2

3 Groove cutter, stepped cutter p. 4 5 All the dimensions S at a glance: To achieve an optimum 100% cutting result, the cutter should be clamped directly below the spindle head, but at least up to the marking on the drive shaft. V GL Rounding, chamfering, p. 6 7 hollow routing GL : Total length NL: Working length, D : Diameter s : Shaft NL Water-channel routing, p. 8 9 flush routing and rebating V : Marking for minimum clamping depth D : n max. = maximum router speed For your safety. Cutter materials. Carcass joints, grips, bonding, p script, V-grooves, cutting gypsum plasterboard With Festool you are always on the safe side: only the routers conforming with the EU guidelines for woodworking machines bear the MAN mark after successful testing. As a tested power tool for manual guiding they have the following features: mainly circular form backlash-free with a limited routing depth of max. 1.1 mm limited chip-clearance width S cutting speed on the cutting shaft. Festool test mark BG TEST cutters (formerly HM cutters) also withstand tremendous loads when cutting hardwood, laminated materials and plastics. cutters are available in different designs: solid carbidemetal cutters, tipped cutters and tools with reversible carbide tips. HS The cutter material HS (formerly HSS) is particularly suitable for soft materials. HS cutters are available as straight or spiral-shaped. Circle router, laminate cutter, p Dowel borer, profiling cutter Counterprofiling cutter, tapering p cutter, profiling cutter for carpentry Router OFK 500, Router OFK 700 p Aluminium cutter p. 17 What counts in practice is the result. Flawless surfaces and perfect profiles. A clean cutting result avoids timeconsuming finishing work. Optimum cutting geometry and correct grinding ensure a perfect surface finish. Special cutters p for mineral materials Cutting result with burnt edging Clean cutting edge Routing templates p Overview p

4 Groove cutter Top performance all along the line. Solid carbide groove cutter with standard bit D NL GL R F F Part No No compromises. This solid carbide cutter is a heavy-duty tool. It even withstands the toughest demands especially where cutters of small diameter would easily break. The ground carbide-metal standard bit also has a longer service life if used for drilling board-type material. Groove cutter with base blade D NL GL R F F Part No * * for slot jointing using Festool VS 600, with fine-precision in diameter For good reason. If you wish to achieve optimum cutting results with ease for drilling, grooving, rebating and long-hole routing, you are best advised to use the groove cutter. The router is fitted with a soldered-in cutter. It runs precisely, makes drilling easier and has a long service life. Drill bit used after 60 drillings in a kitchen tabletop (30 mm depth) Worn bit after 60 drillings in a kitchen tabletop (30 mm depth) Groove cutter D NL GL R F F Part No

5 HS Spiral groove cutter D NL GL R F F Part No. 6* * Multi-talents. The HS spiral groove cutter and the solid carbide-metal spiral groove cutter. With fast feed for grooving, rebating, long-hole cutting, drilling and copy routing. They operate quickly, powerfully and extremely cleanly and are pleasantly quiet. The chips are drawn upwards through the spiral cutter and sucked off from there. The routed groove remains permanently clean. D NL GL R F F Part No * * * for slot jointing using Festool VS 600, with fine-precision in diameter Effeciency speaks for itself. The reversible carbide tip router has the following excellent properties: the reversible tips ensure constant routing dimension and precision no re-sharpening, low downtimes faster change of cutter ensuring sharp routing tools at all times extremely economical because the reversible carbide tip can be turned. D NL GL R F F Part No Spare tip 8 20 x Set incl. 4 pce x x x Rough cutter x ,6 x Main plate x x Groove cutters with reversible carbide tips Stepped cutters D1 D2 T1 NLR F F Part No Two ideal partners. With the stepped cutter and the Festool routing aid, the faces of espagnolettes can be routed without tilting and wobbling in the rebate, quickly and exactly. 5

6 Rounding, chamfering and hollow routing Perfection demands skill technology for better shaping. Ovolo edge-cutter dia. D ANL GL B R F q q Part No Ovolo edge-cutter with ground standard bit. For decorative fronts using imitation panelling. Using the ground standard bit it is possible to plunge-cut into the centre front of the furniture and cut imitation panelling. Ogee cutter with 2 s D NL GL R F q Part No * * * * * * * * One power tool double benefits. with dia mm for rounding D NL GL R F q Part No with dia. 9.5 mm for ovolo edge cutters Half-round cutter with Spare dia dia * With dia mm and dia. 9.5 mm included in delivery. D NL GL R F q Part No Spare dia For the complete job. For decorative board edging the halfround cutter does a grand job. It has a routing height of 28 mm to suit laminated wood of the same thickness. Its ball bearing guide guides the router directly along the template and ensures that curved parts can also be profiled. Chamfering/edge router with reversible carbide tips and s D NL GL R F R Part No Spare dia Spare tip 12 x Set incl. 4 pce. Precisely calculated. The edge router with reversible carbide tips is the ideal power tool if you attach importance to long service life, particularly high economic efficiency and constant precision. By purchasing one reversible carbide tip you receive four router bit service lives. You thus save on follow-up costs because the cutter can be reversed. 6

7 An unbeatable team. Chamfer cutter with With these shaft cutters, you can also produce this familiar edge shape commonly found in industry with a manual router. Here the chamfer cutter and rounding chamfer cutter with conical work together perfectly. D NL GL R F R Part No Spare dia D NL GL R F R Part No D NL GL R F R Part No Spare dia dia. D ANL GL B R F q q Part No Rounding chamfer router with Spare Set incl. 2 pce Hollow router D NL GL R F F Part No D NL GL R F F Part No D NL GL R F F Part No , , Hollowing router with Spare dia

8 Water-channel routing, flush trimming and rebating The right tool for every job. Water channel router with Spare dia Particularly suitable for water-channel routing. Curved or round water channels can be cut without any problem with this router 1:1 using a quickly made template. Water channel router Flush trimming router with Through thick and thin Spare dia Spare dia D 12.7 = upper D 19 = lower Thanks to its large guide the template router is the ideal power tool for simple 1:1 copy routing. Edge routers with reversible carbide tips and s Spare dia Spare tip 20 x Set incl. 4 pce. Precision also after sharpening. When sharpening blunt cutters on conventional routers the diameter aligned to the is normally reduced. This causes a ridge to form when edges are trimmed flush after sharpening. Using the Duro Form flush-trimming cutter with guide, the precision remains permanent. 8

9 One power tool, three applications. Flush trimming of projecting coating at a right angle, or with a 45 chamfer or even both in one working process. With this router for flush-trimming and chamferedging you can always produce clean connecting edges. The plastic-coated ball bearing does not leave any marks and protects the edge of the workpiece / Spare dia Router for flush-trimming and chamfer edging, with flush chamfer flush + chamfer Drill router Plunge route finished Without any rough-drilling the drill router plunges directly into the coating layer. By guiding it along the side face the pre-made contour is trimmed flush. Amazingly versatile. When it comes to rebating, the rebating cutter with reversible carbide tips is amazingly versatile: 5 different rebating depths with only one basic element (by changing the ). Rebating depths for rebating cutter (with ) Rebating depth (mm) Ball bearing dia.(mm) Spare tip 12 x Spare set x dia. 9.5 / 1x dia / 1x dia. 16 / 1x dia. 19 / 1x dia. 22 Rebating cutter set with reversible carbide tips and s Rebating depths for rebating cutter (with ) Rebating depth (mm) Ball bearing dia. (mm) Spare dia Auxiliary set x dia. 9.5 / 1x dia / 1x dia. 16 / 1x dia. 19 / 1x dia. 22 Rebating cutter with dia mm 9

10 Router for carcass joints, grips, bonding, script, V-grooves These specialists fulfil your every need. Carcass joint router with slit HS Good jointing. Perhaps the most interesting application possibility for the carcass joint router is dovetail jointing. Using the system of optimally matching router, template and cutting tools, it is possible to produce the traditional open and secret dovetailing in next to no time. Carcass joint router Grip-hollowing router with ) ) HS ) ) HS ) ) Spare dia ) for dovetail keys using Festool VS 600 2) for open dovetail keys using Festool VS 600 Concealed grip. Wherever visible fittings would spoil the overall appearance of a workpiece, the concealed grip is an elegant alternative. The designer has an additional possibility to choose from. Grip-edge router /

11 and gypsum plasterboard Bonding router n max. 22, Route part on edge Route part flat Bonding router 3. Turn flat routed part 180 and join Higher stability. Script router With the tongue and groove cutters, surfaces or mitres can be glued reliably and without lateral slipping. The toothing of the workpieces ensures high stability HS V-groove cutter HS Routing and jointing instead of gluing and smoothing. Impressive, new ideas: in addition to the 45 router for gypsum plasterboard there is now also a 22.5 router. Now it is also possible to join 45 corners with very little effort Gypsum-plasterboard router 11

12 Disk-grooving, laminate cutter, hinge and dowel drill, profiling Always the optimum solution. Disk-grooving cutter For sealed doors. B d R F 8 mm Shaft * * * * * * * * * without cutter spindle The cutter spindle and D 28 and the disk-grooving cutter with a width of 4 mm are ideal for routing door seals in door frames. Cutter spindle D B d R F Part No Cutter spindle with See right for picture D B d R F Part No Spare dia Spare dia Laminate cutting set D B T R F Part No Spare dia Spare grooving disk Hinge routers 8 s mm = 8 Shaft mm Accurate dimensioning with System 32. The LR 32 holes series system makes routing a row of holes for shelves and false floors amazingly simple. The holes for hinge fittings are also cut accurately in-between in the System 32 grid. Dowel drill Through-hole drill * Through-hole drill * without centring point

13 cutter Excellent for special tasks. T-groove cutter For cutting T-grooves and picture slits (key holes) in solid wood and laminated materials. D1 D2 NL1 NL2R F F Part No Your friend and helper. For profiling workpieces on all four sides the multifunction table MFT is an indispensable helper. The workpiece is clamped securely and the router is guided perfectly using the guide rail. The support prevents tilting and you obtain a perfect cutting result / / Spare dia Double-radius cutter with For the ambitious / Spare dia Multiprofile cutter with Using the profiling cutter and the matching template you can cut impressive panelling or bays. Profiling cutter / Profiling cutter /

14 Counterprofiling, tapering, profiling cutter for carpentry We shape your ideas into optimum solutions. Profiling cutter radius with Spare dia Simple and exact. It could not be easier. For rounding furniture fronts, tabletops, benches or chairs, this new profiling cutter with its long-drawn radius is the ideal power tool. Curved and round parts can also be rounded-off at ease with this tool. Counterprofiling cutter tongue with Spare dia Framed doors with counterprofile and panelling. For these demanding applications, Festool offers exactly aligned tool sets. Adjusting the cutting rings is simple, thanks to the guide. No matter whether you wish to produce the traditional profiles or simply plain, modern forms with these tools you will succeed in creating impressive results. Counterprofiling cutter groove with Spare dia Profile tongue cutter Profile tongue cutter D NL B R F Part No Classic furniture fronts. Using these tool sets you can cut classic framed doors in differing styles. With the double-cutting carbide tools you can obtain a gentle, clean cut. 14

15 Tapering cutter with D NL GL R F Part No n max. 22,000 The tapering cutter with s is perfectly suited to cutting classic curved panelling. D NL GL R F Part No n max. 22,000 Tapering cutter without s On the other hand, with the tapering cutter without s, deeper tapers can be cut. Tapering cutter with * Spare set Set incl. 1 pce. Tapering and counterprofiling all in one. Using this power tool you can cut the panelling and the frame. Complete fronts can be produced when combined with a disk-grooving cutter. * without n max. 22,000 Profiling cutter radius with Profiling cutter D NL GL R1 R2 Part No , Spare dia n max. 22,000 15

16 Routers for edge trimming OFK 700 and OFK 500 Edge trimming cutter Edge trim. cutters with reversible carbide tips Spare tip 12 x Set incl. 4 pce. Round parts are no problem. Whether café tables, counters, desktops or other furniture items. The Festool Edge Router OFK 700 deals with all roundings. Chamfering cutter Chamfer cutter with reversible carbide tip Rounding chamfer cutter Spare tip 12 x For surface and grooving laminate edges, see the cutters on page 12. This application requires the cutter spindle Order No Rounding edge trimming cutter with s Spare dia Router base 0 Order No For accurate angle routing.

17 OFK 500 Rounding chamfer cutter D NL B R F 8 mm Part Shaft No Spare with clamping screw For rounding off plastic or wooden edge band. OFK 500 Chamfering cutter D NL T R F Part No Spare with clamping screw For chamfering plastic or wooden edge band. 8 mm OFK Shaft Flush trimming router without Spare with clamping screw Flush trimming router with 8 mm OFK Shaft 500 Flush trimming plastic or wooden edge band Aluminium cutter HS spiral groove cutter for cutting waterdraining grooves in aluminium profiles. HS Aluminium cutter Routing aluminium composite boards. V-groove cutter

18 Special cutter for mineral materials Economic processing of modern materials. Groove cutterwith reversible carbide tip s=12 mm 12.7mm Part No Reversible carbide tips 50 x Set incl. 4 pce. Only the best. Solid TC spiral groove cutters s=10 mm 9.53mm Part No The new solid carbide tip spiral groove cutters are produced from cylindrical carbide rods specially developed for processing mineral materials. The cutters are characterised by their high security and against fracture and rapid and neat work mm Part No Solid TC spiral groove cutters Roughing and finishing s=12 mm 12.7mm Part No For fast work. These roughing and finishing cutters with chip breakers were developed for fast routing of cutouts, eg basins. A specially developed solid TC rod was also used for the production of these cutters. Edge routers with reversible carbide tips and s s=12 mm 12.7mm Part No Spare dia Reversible carbide tips 30 x Set incl. 4 pce. Exact and durable. 18 Mineral materials are very demanding on the cutter. When working with the ball bearing guide, it is also absolutely vital that the cutter and permanently agree. For this reason, power tools with reversible carbide tips pay their way here within a very short time.

19 Two tools in one. Cutting inlays flush or transitions to installed basins at an 11 inclination: both are possible by changing the ball bearing supplied in the scope of delivery. s=12 mm 12.7mm Part No Spare dia Set incl. 1 pce. Edge trimming cutter with, top s=12 mm 12.7mm Part No (11 ) Edge trimming cutter and transition cutter with s Chamfer cutter with cutting edge. Spare * dia Set incl. 1 pce. Spare * dia. 22/ Set incl. 1 pce. When cutting with this tool, the router is guided on the template with a copying ring. Advantage: the cutting edge allows the cutter to plunge to full depth and finish the basin cutout in a single operation. *Both spare s in the scope of delivery s=12 mm 12.7mm Part No Chamfer cutter with cutting edge Chamfer cutter with When cutting with this tool, the router is guided on the template by a ball bearing. Advantage: the tool can be used in any router without the need of a copying ring. s=12 mm 12.7mm Part No Spare dia Set incl. 1 pce. Chamfer cutter with ball bearing, top 19

20 Special cutter for mineral materials Economic processing of modern materials. Chamfer cutter with s=12 mm 12.7mm Part No Spare dia. 20/ Set incl. 1 pce. New: the perfect duo for modern counters. Chamfer cutter undercut: the first step with this tool is to cut a chamfer. Advantage: the counter does not have to be turned. The rounding chamfer cutter is then used to connect the chamfer with a radius. This produces a modern counter. The system was designed for 2 or 3 rebated boards with a thickness of 12.7 mm. Chamfer cutter undercut with s=12 mm 12.7mm Part No Spare dia n max. 16,000 Simple but ingenious. Rounding chamfer router with s=12 mm 12.7mm Part No Spare dia Set incl. 1 pce. New: Ball bearing with axial displacement 20 Basin cutter with s=12 mm 12.7mm Part No Spare dia Set incl. 1 pce. Spare dia Set incl. 1 pce. Spare dia Set incl. 1 pce. n max. 22,000 If the cutter blade does not match the exactly after sharpening, the transition to the cutter blade can be readjusted by shifting the axial ball bearing. This gives Festool basin cutters a long service life. New cutter After sharpening offset in relation to After readjustment

21 A full range. Ogee cutter with radius 3 mm to 25.4 mm. This wide range allows you to meet many customer requests. s=12 mm 12.7mm Part No , , , Spare dia Set incl. 1 pce. Edge-rounding router with n max. 22,000 The result of perfected profile machining: a mineral stone wash basin in modern design. To suit any task. s=12 mm 12.7mm Part No Spare dia n max. 18,000 Chamfer cutter undercut with Using the facing cutter, jutting edges can be trimmed flush without any problem, eg of strip inserts. s=12 mm 12.7mm Facing cutter D NL GL R Z Part No. Part No , Nothing goes astray. Impossible with laminated chip boards! With the splash-wall cutter, simply cut an elevation on the worktop and the liquid stays where it belongs. These are real benefits of mineral materials which you should exploit. s=12 mm 12.7mm D NL GL R Z Part No. Part No Splash-wall cutter with Spare dia

22 Multi-routing template MFS 400 / MFS 700 Product benefits at a glance Outstanding results Its versatility and setting options allow you to produce a large number of rectangles and circles. Optimised adaptation to the respective work situation is possible by means of corresponding extension profiles. The dimensions of the desired cutout are quickly set on the millimetre scale. Simple alignment of the template to the workpiece through attachable angle stops. Safety Safe guidance of the router with the tilt protection, even with large surface cuts. Optimised securing of the template on the workpiece with the integrated securing groove. System benefits The application versatility of the MFS 400 and MFS 700 makes them multi-talents: by sliding the profiles in longitudinal or transverse direction, the required cutout size is set simply and quickly. The tedious production of, or searching for, suitable templates is now a thing of the past. If a large cutout is required, the extension of the basic model is childs play. A wide variety of cutout sizes and radii can be cut with extension profiles ranging from 200 mm to 2000 mm. The tried and tested Festool one-hand lever clamp or G-clamp can be used to secure the templates. They are simply inserted in the securing groove in the profile and clamped. 22

23 Handling Apart from the production of rectangular cutouts, the multi-routing template is ideal for cutting circles. The circle cutter insert is inserted in the inside grooves of the template and the profiles are pushed together to the stop. A simple hole in the centre point of the circle on the workpiece is used for inserting the centering mandrel. By sliding the circle cutter insert on the scale, the radius can be set exactly. Cutting a circle couldn t be easier. Further extension profiles allow you to cut string-boards. The tread length is indicated by the template according to the steps. Then slide the angle stops into the guide slots and align. The string-board is processed through simple parallel shifting of the template. 23

24 Router carriage and worktop routing template Small assistant for perfect work. Router carriage Worktop routing template APS 900 Flat cuts can be made simply and neatly with the MFS-FS router carriage. Set the multi-routing template to the desired dimension and secure to the workpiece with screw-on lever clamps. The router carriage is pushed on and secured. The router can now produce full-surface cuts quickly and accurately, eg for hollows in kitchen worktops. With the worktop routing template APS 900, corner and panel connections can be produced for worktops. The APS is designed as standard for board depths of 600 mm. By sliding the template on the profile, worktops with a depth of up to 900 mm can be cut. The APS 900 is braced with the workpiece by lever or screw clamps via the securing groove. The templates for the board connectors can be moved freely on the profile. An ideal template for precise fitting of fixtures. Securing groove for Festool screw and lever clamps 24 Template for common board connectors 65 /150 mm

25 Accessories Description and scope of delivery Order No. Multi-routing template Routing template for rectangular or circle routing. For OF 1010, OF 1400, OF 2000, 2 angle stops, tilt protection, circle routing insert, assembly tools MFS Multi-routing template Routing template for rectangular or circle routing. For OF 1010, OF 1400, OF 2000, 2 angle stops, tilt protection, circle routing insert, assembly tools MFS Worktop routing template for corner and board connectors. Up to a board width of 900 mm; (for copying ring 30 mm dia.) Worktop routing template, 3 stop pins, 2 panel connector templates, profiled rail APS Router carriage For cutting large-surface recesses, (for copying ring 30 mm dia.), scope of delivery without multi-routing template. MFS-FS Extension profiles For extending the MFS 400 or MFS 700 Length 200 mm Length 400 mm Length 700 mm Length 1,000 mm Length 2,000 mm without scale MFS-VP MFS-VP MFS-VP MFS-VP MFS-VP

26 System accessories for routers and edge routers Festool offers a complete range for your routing work. A comprehensive range of router cutters, a well rounded-off router and edge router programme and a large variety of system accessories. The best prerequisites for versatile and professional work. For OF 1010, 1400, 2000 For OF 1010 For OF 1010, 1400, 2000 The routing aid OF-FH guides the router safely at the edge. Rows of holes are drilled with the router in a 32 mm grid simply and quickly. Stationary operation in the Basis Plus. This allows you to safely cut small or unmanageable workpieces. Router OF 1010 Router OF 1400 Router OF 2000 For OF 1010, 1400, 2000 and OFK 500, 700 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 The mobile boom arm CT ASA guides the extractor hose from above. This means it does not interfere with your work. The tried and tested mobile dust extractor and the new CT ASA are an ideal combination for the workshop. Efficient extraction system for all Festool routers. For example, with the new chip catcher. The production of suitable templates is a thing of the past because the multi-routing template allows you to quickly set the desired cutout size. 26

27 Obtain further information from your Festool Partner Dealer, the Festool catalogue or under For OF 1010, 1400 For OF 1010, 1400, 2000 For OF 1010, 1400 Who has never come across this problem: a hole in the base plate is too large and causes the router to tilt at the edge. The additional base runner TP-OF with a small hole diameter guarantees stability at the edge. Template routing with copying rings. For all Festool routers in a very wide variety of dimensions for versatile applications. Dovetail joints, slot joints and dowelling joints are cut professionally with the VS 600. Edge router OFK 500 Edge router OFK 700 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 Corner joints for kitchen worktops are cut quickly and reliably with this template. The router carriage facilitates full-surface recessing eg of leather and granite inserts. Guide rail system FS also for the Festool routers. It can be used to cut exact grooves or dovetail strips in the surface. 27

28 FESTOOL Tooltechnic Systems (AUS) PTY LTD Quantum Close / PO Box 7075 Dandenong VIC 3175 Phone Fax Service Hotline: festool@festool.com.au Dealer address field for address stickers Subject to alterations and errors. All illustrations are non-binding. Compiled for TTS Tooltechnic Systems AG & Co. KG, D-Wendlingen, 4/2004,