Flexicon Flexible Conduit, Glands and Clamps
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1 Flexicon Flexible Conduit, Glands and Clamps by Unipart Rail Flexible conduit designed and accepted for use in Class II equipment and in Flood Prone areas Network Rail Approved SERVING THE WORLD S RAILWAYS
2 The Flexicon Range The Flexicon insulated flexible conduit system for cable protection is now available for use in new and upgraded Signalling Power Distribution Systems in accordance with NR/L2.SIGELP/27410 Issue 2. With a minimum dielectric strength of 3.5kV, in various weights and flame retardant ratings, and with variants specifically designed for use in flood-prone areas, the range is suitable for use in the majority of track-side locations. PADS approved flexible conduit from Flexicon is available in diameters 106mm for indoor and outdoor applications, and from 67mm for external applications in areas prone flooding. Network Rail has also approved a range of accessories including fixing clips, heavy-duty conduit clamps, rubber end clamps and non-metallic conduit cutters. Its integrated sealing technology delivers an IP rating of 66, 67, 68 and 69, while its all round teeth provide 360 strength give the strongest tensile strength available of up 70Kg (for size conduit). The new fitting also has the highest levels of anti-vibration and shock protection performance testing EN Cat 2. Unusually for such a high performance fitting, Flexicon Ultra has a one-piece construction, so there is no risk of missing components on site which could result in the potential for an inferior/incorrect assembly. It is easily installed using a simple push and twist connection the conduit, and is compatible with both fine and coarse pitch conduits without any loss of sealing performance. Flood Areas Network Rail has recently enhanced their PADS requirements include a provision for areas prone flooding or prolonged immersion under water. Crucially if an area is prone flooding and/or there is a risk of cabling being immersed then currently only Flexicon can provide a PADS approved system for Network Rail signalling and infrastructure installations For areas prone flooding, use the PA12 range of conduit with NRFPAU fittings and glands. Class II Installations The Flexicon flexible conduits are approved for use in Class II installations, note that the Network Rail Certificate of Acceptance states A Class II installation is satisfied if the insulating flexible conduits, glands and accessories are installed with other system components in accordance with NR/L2/ SIGELP/24710 Issue 2. The use of insulating flexible conduit, glands and accessories alone in a Class I installation does not provide a protective measure. Flame Retardant Materials The Flexicon range has two levels of flame retardancy Standard and Highly flame retardant. Dual slit conduit ideal for retrofit.
3 PADS Approved Non-metallic Conduits Size Range (ø) IP Rating Temp Range High Mechanical Strength Low Fire Hazard Halogen Free Self Extinguising High Fatigue Life High Abrasion Resistance High UV Resistance Flood Areas NRFPAS Nylon PA6 corrugated, standard weight 106mm -40 o C +120 o C NRFPR Nylon PA6 corrugated, standard weight 106mm -40 o C +120 o C NRFPAH Nylon PA6 corrugated, heavy weight 54mm -40 o C +120 o C NRFPIH Nylon PA12 corrugated, heavy weight 67mm -50 o C +110 o C NRFPIHR Nylon PA12 corrugated, heavy weight 54mm -50 o C +110 o C NRFPADS Nylon PA6 corrugated, standard weight 54mm IP40-40 o C +120 o C
4 PADS Approved Fittings & Accessories NRFPAU Nylon (PA66) One piece fast fit straight fitting with integrated conduit seal. - UV resistant o C +135 o C - 67mm NRFPAU 90 o Nylon (PA66) One piece fast fit 90 degree fitting with integrated conduit seal. - UV resistant o C +135 o C - 54mm NRFPAU 45 o Nylon (PA66) One piece fast fit 45 degree fitting with integrated conduit seal. - UV resistant o C +135 o C - 54mm NRFPAX-FPAX Nylon (PA66) with internal elasmetric seal fast fit coupler join corrugated conduits. - 54mm NRFPAX-CG Nylon (PA66) straight conduit fitting with integral cable strain relief. - UV resistant o C +100 o C - 28mm NRFCL Nylon (PA66) conduit clip with integral lid for use with corrugated flexible conduit. - 54mm NRREC Thermoplastic elasmer cap used seal end of conduit. Can be cut size depending on size of cable. - 28mm 80mm NRFCLAMP Nylon (PA66) heavy duty fixing clamp for non-metallic corrugated conduit. - 80mm LOW FIRE HAZARD END OF LINE GLAND One piece fitting with Integrated Sealing Technology - UV Resistant - Fast Fit - simple push & twist - 28mm 54mm - Anti vibration & Tamper Resistant - High tensile strength due all round retaining teeth - Can be removed using a screwdriver - Suitable for fine or coarse pitch conduits - High IP rating - Supplied with retained High Performance face seal washer - Supplied with PA6 coupler & cable gland - Network Rail PADS approval pending
5 Flexicon Flexible Conduit and Glands Range Catalogue Number Description Pack Qty NYLON CONDUIT NRFPAS Standard weight flame retardant PA6, black. Use with NRFPAU glands. 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 10m 0086/ mm nominal outer diameter. 10m 0086/ mm nominal outer diameter. 10m NRFPR Standard weight Highly Flame Retardant PA6 Flexible Conduit. Use with NRFPAU glands. 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 10m 0086/ mm nominal outer diameter. 10m 0086/ mm nominal outer diameter. 10m NRFPAH Heavy weight flame retardant PA6 Flexible Conduit. Use with NRFPAU glands. 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m NRFPADS Standard weight Double slit PA6 Conduit. Use with NRFPAU glands. 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m NRFPIH Heavy weight PA12 Low fire hazard highly resistant solvents & oils. For flood areas. Use with NRFPAU glands. The only NRail approved conduit for areas of Flooding or excess water 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 10m NRFPIHR Heavy weight PA12, highly flame retardant, highly resistant solvents & oils. For flood areas. Use with NRFPAU glands. The only NRail approved conduit for areas of Flooding or excess water. 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 50m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m 0086/ mm nominal outer diameter. 25m
6 Flexicon Network Rail Flexible Conduit and Catalogue Number Description Pack Qty NYLON CONDUIT GLANDS NRFPAU Straight conduit fitting, external metric thread, complete with glass reinforced PA nut. 0086/ One piece, fast fit, nominal diameter straight conduit fitting, external M20 thread / One piece, fast fit, 28mm nominal diameter straight conduit fitting, external M25 thread / One piece, fast fit, 34mm nominal diameter straight conduit fitting, external M32 thread / One piece, fast fit, 42mm nominal diameter straight conduit fitting, external M40 thread / One piece, fast fit, 42mm nominal diameter straight conduit fitting, external M50 thread / One piece, fast fit, 54mm nominal diameter straight conduit fitting, external M50 thread / One piece, fast fit, 54mm nominal diameter straight conduit fitting, external M63 thread / Two piece fast fit, 67mm nominal diameter straight conduit fitting, external M63 thread. 1 NRFPAU 90Deg conduit fitting, external metric thread. Complete with glass reinforced PA nut. 0086/ One piece, fast fit, naminal diameter 90 elbow conduit fitting, external M20 thread / One piece, fast fit, 28mm nominal diameter 90 elbow conduit fitting, external M25 thread / One piece, fast fit, 34mm nominal diameter 90 elbow conduit fitting, external M32 thread / One piece, fast fit, 42mm nominal diameter 90 elbow conduit fitting, external M40 thread / One piece, fast fit, 42mm nominal diameter 90 elbow conduit fitting, external M50 thread / One piece, fast fit, 54mm nominal diameter 90 elbow conduit fitting, external M50 thread / One piece, fast fit, 54mm nominal diameter 90 elbow conduit fitting, external M63 thread. 1 NRFPAU 45Deg conduit fitting, external metric thread. Complete with glass reinforced PA nut. 0086/ One piece, fast fit, nominal diameter 45 elbow conduit fitting, external M20 thread / One piece, fast fit, 28mm nominal diameter 45 elbow conduit fitting, external M25 thread / One piece, fast fit, 34mm nominal diameter 45 elbow conduit fitting, external M32 thread / One piece, fast fit, 42mm nominal diameter 45 elbow conduit fitting, external M50 thread / One piece, fast fit, 54mm nominal diameter 45 elbow conduit fitting, external M50 thread. 1 Large diameter (80, 106mm) Straight & 90Deg elbow flange conduit fittings for NRFPAS & NRFPR flexible conduit. 0086/ mm nominal diameter straight gland with an 80mm flange diameter / mm nominal diameter straight gland with an 106mm flange diameter / mm nominal diameter 90 elbow conduit fitting with an 80mm flange diameter / mm nominal diameter 90 elbow conduit fitting with an 80mm flange diameter. 1 NRFPAX Coupler conduit fitting, NRFPAX To FPAX. 0086/ Fast fit, coupler join corrugated flexible conduits / Fast fit, coupler join 28mm corrugated flexible conduits / Fast fit, coupler join 34mm corrugated flexible conduits / Fast fit, coupler join 42mm corrugated flexible conduits / Fast fit, coupler join 54mm corrugated flexible conduits. 2 NRFPAX-CG Straight conduit fitting with Integral Cable Strain Relief. 0086/ Non metallic flexible conduit cable gland with 20mm male thread for 7-13mm diameter cables / Non metallic flexible 28mm conduit cable gland with male thread for 9-17mm diameter cables. 10
7 Glands Range Cont... Catalogue Number Description Pack Qty FLEXICON FLEXIBLE CONDUIT CLIPS AND CLAMP Conduit fixing Clips with integral lid. 0086/ Nylon Conduit fixing clip for conduit, M6 fixing / Nylon Conduit fixing clip for 28mm conduit, M6 fixing / Nylon Conduit fixing clip for 34mm conduit, M6 fixing / Nylon Conduit fixing clip for 42mm conduit, M6 fixing / Nylon Conduit fixing clip for 54mm conduit, M6 fixing. 5 NRF-CLAMP non metallic heavy duty conduit clamp. 0086/ Nylon Conduit fixing clamp for conduit, M6 fixing / Nylon Conduit fixing clamp for 28mm conduit, M6 fixing / Nylon Conduit fixing clamp for 34mm conduit, M6 fixing / Nylon Conduit fixing clamp for 42 mm conduit, M6 fixing / Nylon Conduit fixing clamp for 54mm conduit, M6 fixing / Nylon Conduit fixing clamp for 67mm conduit, M6 fixing / Nylon Conduit fixing clamp for 80mm conduit, M6 fixing. 1 NRREC Rubber end caps for flexible corrugated conduits. 0086/ Rubber End Cap for 28mm conduit, 3- cable range / Rubber End Cap for 34mm conduit, 3-25mm cable range / Rubber End Cap for 42mm conduit, 5-34mm cable range / Rubber End Cap for 54mm conduit, 5-46mm cable range / Rubber End Cap for 67mm conduit, 12-52mm cable range / Rubber End Cap for 80mm conduit, 12-62mm cable range. 10 ULTRA - FPAU - End Of Line. Straight conduit fitting, combined with nylon cable gland. (NR PADS Approval Pending) 0050/ Conduit Size 28mm mm Cable Clamp Range / Conduit Size 34mm. 11- Cable Clamp Range / Conduit Size 42mm mm Cable Clamp Range / Conduit Size 54mm mm Cable Clamp Range. 1 CONDUIT CUTTER 0086/ Non Metallic Conduit cutter 34mm diameter conduit / Non Metallic Conduit cutter 67mm diameter conduit. 1
8 About Unipart The Unipart Group is a leading UK manufacturer, full service logistics provider and consultant in operational excellence. Operating across a range of market secrs, including aumotive, manufacturing, mobile telecoms, rail, retail and technology, Unipart offers a breadth of services a wide range of blue chip clients internationally. Copyright Unipart Rail. September 2017 Unipart Rail Jupiter Building, First Point, Balby Carr Bank, Doncaster DN4 5JQ Tel: +44 (0) Fax: +44 (0) trsenquiries@unipartrail.com Unipart Rail Gresty Road, Crewe, Cheshire CW2 6EH Tel: +44 (0) Fax: +44 (0) enquiries@unipartrail.com Visit for details of our Worldwide Regional Offices
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