INSTALLATION INSTRUCTIONS

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Myles Evans
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1 TreadClimber INSTALLATION INSTRUCTIONS STAR TRAC FITNESS 1 of Rev: B

2 NOTICE Installation of this product requires that 2 or more people are available to safely perform certain steps outlined by this document. STAR TRAC FITNESS 2 of Rev: B

3 1. Locate an open area to unbox the packaged TreadClimber (Fig.1). Fig Cut all straps to remove the cardboard packaging along with any protective wrapping to expose the palletized TreadClimber base and assembly components (Fig. 2). Fig Move all unattached components off the TreadClimber base (Fig. 3). Components: A. Console Frame B. Neck Mast C. Rear Corner Shroud (Left & Right) D. Hardware Pack E. Handrail Grommets F. Owner s Manual G. Neck Grommet H. Power Cord I. Rear Shroud J. Upper Handrails (Left & Right) K. Lower Handrails (Left & Right) Fig. 3 STAR TRAC FITNESS 3 of Rev: B

4. Breakaway the rear bottom section (Fig. 4) of the cardboard pallet. Fig. 4 5. Remove the alternator shroud (Fig. 5) located under the two treadle assemblies at the front of the TreadClimber base.

4 4. Breakaway the rear bottom section (Fig. 4) of the cardboard pallet. Fig Remove the alternator shroud (Fig. 5) located under the two treadle assemblies at the front of the TreadClimber base. Fig Locate the two transport grip handles (Fig. 6) that come with the packaged base and attach them to the J hooks located near each front corner of the TreadClimber base. Fig. 6 STAR TRAC FITNESS 4 of Rev: B

7. With two people, pull the TreadClimber base backwards (Fig 7) until all four wheels are driven off the pallet and the base is safely on to the ground. Fig. 7 8.

5 7. With two people, pull the TreadClimber base backwards (Fig 7) until all four wheels are driven off the pallet and the base is safely on to the ground. Fig Remove and store the transport grip handles (Fig. 8) once the TreadClimber base is safely on the floor. The transport grip handles can be reattached for future transport. Fig.8 9. Mount the neck mast (Fig. 9) to the base by lightly torquing four socket head cap screws in place at the front of the base frame. o 5/16-18 X.75 Socket Head Cap Screw (Location A) o 5/16-18 X 1.0 Socket Head Cap Screw (Location B) QTY: 2 Each o o 5/16 Split Lock Washer 5/16 Flat Washer QTY: 4 Each Final Torque: o 240 In-Lbs (27 Nm) Fig. 9 STAR TRAC FITNESS 5 of Rev: B

6 10. Connect the cables extruding through the lower section of the neck mask into the corresponding locations on the lower base (Fig. 10). Fig. 10 ASSEMBLY TIP For ease of component alignment; installation of the handrail & console frame components requires that the corresponding securing screws are initially loosely threaded until instructed to apply final torque to each piece of hardware in step 17 of the assembly process. 11. Mount the left & right lower handrail sections to the TreadClimber base and loosely thread four socket head cap bolts to each handrail mount (Fig. 11) along with sliding on the corresponding left & right handrail grommets into place. o 5/16-18 X 1.0 Socket Head Cap Screw o 5/16 Flat Washer o 5/16 Split Lock Washer QTY: 4 Each Final Torque: o 240 In-Lbs (27 Nm) Fig Slide a beauty ring onto each lower handrail section (Fig. 12) and mount the upper handrail by loosely threading two button head cap screws in place. Verify that the radius cutout clears the lower securing screw. o 1/4-28 X 3/8 Button Head Cap Screw QTY: 2 Each Final Torque: o 35 In-Lbs (4.0 Nm) Fig. 12 STAR TRAC FITNESS 6 of Rev: B

7 13. Slide on the second set of beauty rings (Fig. 13) onto each upper handrail while making sure the radius cutouts clear the available threaded holes. Fig Slide the console frame onto each upper handrail (Fig. 14) and rest the center of the console frame on top of the neck mast plate. Fig Loosely thread four socket head cap screws (Fig. 15) with washers through the neck mast mount plate on to the console frame mount plate. o 5/16-18 X 1.0 Socket Head Cap Screw o 5/16 Flat Washer o 5/16 Split Lock Washer QTY: 4 Each Final Torque: o 240 In-Lbs (27 Nm) Fig. 15 STAR TRAC FITNESS 7 of Rev: B

8 16. Secure the console frame to the handrails (Fig. 16) by loosely threading two button head cap screws through the rail into the console frame. o 1/4-28 X 3/8 Button Head Cap Screw QTY: 2 Each Final Torque: o 35 In-Lbs (4.0 Nm) Fig Using a torque wrench, go back to steps: 9, 11, 12, 15, & 16 to thread all bolts mentioned in each step to their corresponding final torque (Fig. 17) specifications which are listed in the notes section of the step instructions. Fig Hover the top half of the display (Fig. 18) over the console frame. Fig. 18 STAR TRAC FITNESS 8 of Rev: B

9 19. Mate all the applicable electrical connections coming from the neck (Fig. 19) to the back of display electronics board (Fig. 20). NOTE Audio and coaxial connections are only used if a personal television is mounted to the machine. Otherwise these cables remain unused. Fig. 19 Fig Slide the left & right display alignment studs (Fig. 21) into the corresponding console frame guide holes to rest the top half of the display on to the console frame. WARNING Verify that during mounting of the console; the alignment studs do not interfere or damage the cable harness that runs through the tube. Any cable interference will prevent the console from settling correctly on the console frame. Fig From the back of the display (Fig. 22) secure the display s grounding wire to the frame using a washer & phillips head screw. o #8-18X 3/4 Phillips Pan Head Thread Tap Screw o M4 Flat Washer QTY: 1 Each Fig. 22 STAR TRAC FITNESS 9 of Rev: B

10 22. Secure the display to the console frame by installing five phillips head screws with washers at the corresponding circled locations (Fig. 23). o #8-18X 3/4 Phillips Pan Head Thread Tap Screw o M4 Flat Washer QTY: 5 Each Fig Mate the back shroud of the display with the rest of the assembly by installing eight phillips head screws at the corresponding circled locations (Fig. 24). o #8-18X 3/4 Phillips Pan Head Thread Tap Screw QTY: 8 Each Fig Dislodge the rear step shroud from the TreadClimber base (Fig. 25) and move the handrail grommets up the handrails. Fig. 25 STAR TRAC FITNESS 10 of Rev: B

11 25. Mount the rear shroud to the TreadClimber base and secure it in place by installing the corresponding five phillips head screws to the top (Fig. 26) and lower (Fig. 27) sections at the circled locations. Fig. 27 o M5x0.8-16mm Phillips Pan Head Machined Screw QTY: 2 Each (Fig. 26) Fig Mount the left & right corner shrouds (Fig. 28) and secure them in place by installing the corresponding four phillips head screws to each shroud at the circled locations. o #8 x1.25 Phillips Pan Head Thread Tap Screw QTY: 4 Each o #10-24x1/2 Phillips Pan Head Thread Tap Screw QTY: 3 Each (Fig. 27) 27. Mount the rear step shroud (Fig. 29) and wedge the left & right handrail grommets into the available open space between the shrouds. Secure the rear step shroud by installing the corresponding five phillips head screws at the circled locations. o M5x0.8-16mm Phillips Pan Head Machined Screw QTY: 2 Each (Location A) Fig. 28 o #10-24x1/2 Phillips Pan Head Thread Tap Screw QTY: 3 Each (Location B) Fig. 29 STAR TRAC FITNESS 11 of Rev: B

12 28. Install the front alternator shroud (Fig. 30) and secure it in place by installing the corresponding two phillips head screws at the circled locations. o # Phillips Pan Head Thread Tap Screw QTY: 2 Each Fig Wedge the neck grommet (Fig. 31) between the alternator shroud and neck mast. Fig Locate the stabilizing feet (Fig. 32) and thread the jam nuts onto the threaded stud of each foot until the base of each stud is reached. o 1/2-13 Jam Nut QTY: 1 Each Fig. 32 STAR TRAC FITNESS 12 of Rev: B

13 31. With two or more people, have one person carefully tilt the assembled TreadClimber (Fig. 33) at an angle by pushing up at the center of each handrail while the second person installs the rear stabilizing feet. Fig Transport/push (Fig. 34) the TreadClimber to its final location by rolling it into position. WARNING This product should only be transported to its final destination using the wheels that are fixed to the base of the product. In the event that a four wheel moving dolly is used; it is prohibited to place it under the middle section of the frame as this can potentially cause damage to the mechanical components found in the area and pinch high voltage wires that run parallel to the side of the product. A four wheel moving dolly can only be placed at the front and rear end of the base. Fig Dislodge the rear step plugs (Fig. 35) to expose the wheel jacking bolts. Turn the bolts in a counter clockwise direction to retract the rear wheels into the base and rest the machine on the rear stabilizing feet. NOTE Each stabilizing foot may need to be independently adjusted according to floor level once the wheels are retracted into the base to prevent the product from possibly rocking due to un-even flooring. Re-adjusting of each foot requires that step 31 be repeated until the product is stable. Fig. 35 STAR TRAC FITNESS 13 of Rev: B

14 34. Wedge the cover plugs back into the rear step shroud once the TreadClimber is resting on the stabilizing feet. 35. Plug the power cord into the power & connections panel located at the front of the machine (Fig. 36). Fig Power on the machine and enter into Maintenance Mode to process a Motor Calibration procedure. Once Motor Calibration is complete; the TreadClimber is ready for initial use. STAR TRAC FITNESS 14 of Rev: B

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