40993 Parts List. Front Bow Assy.(1) Rear Bow Assy.(1)

Transcription

1 40993 Parts List Front Bow Assy.(1) Rear Bow Assy.(1) Rail Mnt Foot(4) Ladder Hook (2) Ladder Stop (2) Mounting Clip-ProMaster Only (6) Mounting Bracket(6) Long Mounting Rail(2) Short Mounting Rail(2) Torque Tube (1) USE FOR 71 ½ Configuration Torque Tube Extension (1) ADD For 96 Configuration Ladder Pan Stiffener Long (1) Ladder Pan Stiffener Extension (1) Pan Mount Bracket (1) Handle Assy. (1) Handle Removable (1) _ 1

2 Tools Needed Harware List Hardware Pack Cont' 8' Tape Measure 1/2" End Wrench (g) 1/2" Socket 9/16" End Wrench Qty 1-9/16" Socket Hammer 5/16"-18 x 1 1/2" Carriage Bolt 7/16 Socket (h) Qty 4 - Hardware Pack 5/16" x 5/8" Hex Bolt (a) (i) Qty 8 - Qty 4-3/8" Lock Washer 5/16" Lock Washer (b) (j) Qty 8 - Qty 9-3/8" Flat Washer 1/4"-20 x 7/8" Fully Threaded Hex Bolt (c) (k) Qty 8 - Qty 18-3/8" x 3/4" Hex Bolt 1/4" Flat Washer (d) (l) Qty 6 - Qty 9-5/16" Flat Washer 1/4"-20 Nyloc Nut (e) (m) Qty 1 - Qty 2-5/16"-18 Nyloc Nut #10-24 x L 5/8" Philip head screw (f) (n) Qty 2- Qty 1 - #10-24 Nyloc nut Joint Sealant Rail Kit Installation Bolt Kit (n) (r) Qty 22 - Qty 6-5/16" Flat Washer 5/16"-18 x 1-3/4" Square Bolt (o) (s) Qty 10 - Qty 12-5/16"-18 Nyloc Nut M8 J Nut (p) (t) Qty 12 - Qty 14-5/16"-18 Lock Washer M8 x 30mm Socket Head Cap (q) (u) Qty 10 - Qty 6-5/16"-18 x 3/4" Square Bolt OD 1-3/4" Rubber Washer For TECHNICAL SUPPORT Call: Monday - Friday 7:00 A.M. to 4:00 P.M (PST)

3 Step 1 Mounting Rails RAM ProMaster Installation Instructions First mount the rear "Mounting Bracket" with the "U" cutout around the "T Stud" on the van, and the hole offset towards the rear of the van, using 5/16" 18 x 1 3/4" Square Bolt on the "short Mounting Rail", flat washer, and nyloc nut to clamp down "T Stud" with "Mounting Bracket", "Mounting Clip" and "Short Mounting Rail" as shown in the figure below. DO NOT OVER TIGHEN! They only need to be tight enough that you cannot rotate the "Mounting Block" by hand. Next repeat the previous step by clamping the "T Stud" using "Mounting Clip" at the front location of the van. Use the Long Mounting Rail to secure the "Mounting Clip" and "Mounting Bracket". Repeat again on the other side of the van, and now it is ready to mount the ladder rack.

4 40993 Installation Instructions Step 1 - Mounting Rails-Nissan NV-USE TORQUE TUBE & LADDER PAN STIFFENER WITHOUT EXTENSIONS First install the M8 U-Nuts as shown. Then mount the "Short Mounting Rail" as shown on the front mounting location. Be sure to put the "T- Stud" in place. Repeat that process for the "Long Mounting Rail" as shown below. Be sure to put the end with the first hole that is 9 3/8" towards the rear of the van. 2

5 Step 1 - Mounting Rails-2015 Ford Transit First mount the rear "Mounting Bracket" with M8x30MM bolts as shown, put the "Rubber Washer" in between the "Mounting Bracket" and the roof to keep water from leaking into the van. Then mount the "short Mounting Rail" to the "Mounting Bracket" as shown using the "T-Stud" and flat washer and nyloc nut. Repeat that process for the "Long Mounting Rail" 3

6 Step 2 Measure width of the mounting rail and bolt feet to bows at that approximate location as shown, DO NOT TIGHTEN at this point.(shown BELOW ON 40973) Step 3 Place Rear Bow Assy. as shown and bolt to rails using 5/16 x1 bolts with nyloc nuts and flat washers, DO NOT TIGHTEN at this time. 4

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8 Step 6 Place Front Bow Assy. On van at approximately 96 on centers (unless you want it at the standard length of 71 ½ ) as shown and bolt to rails using 5/16 x1 bolts with nyloc nuts and flat washers, DO NOT TIGHTEN at this time. Step 7 Attach torque tube using ¼ bolts with flat washers and nyloc nuts. Check distance between feet on both driver and passenger side, they must be EXACTLY the same to insure the bow assemblies are parallel. Shown below with the 96 configuration. 6

9 Step 8 Next attach the "Handle Assy." as shown using 5/16"x2" bolt with flat washers and nyloc nuts. 7

10 Step 9 Next attach the Ladder Hooks and Ladder Stops. Attach "Ladder Hooks" to ladder pans on 5/16 studs in desired location. Attach "Ladder Stops" to coincide with "Ladder Hooks" by removing 3/8 x3/4 bolt and placing stop so the tab on the stop goes 8

11 into the corresponding slot. If using a step ladder mount Ladder Hooks in the upper location in the rear. If you are using an extension ladder use the same location as the front bow. Step 10 9

12 Attach ladder pan stiffener, in the closed position, using 5/16 x5/8 bolts with lock and flat washers. Confirm that distance between passenger side feet and driver side feet are still EXACTLY the same. Now you can tighten the feet for the front and rear bow assemblies. Shown below for the 96 configuration. Installation is now complete. 10

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