FLEX CELL Flexible, Variable Manufacturing. Arnie Hopkins Panel Dividing Specialist

Transcription

1 Flexible, Variable Manufacturing Arnie Hopkins Panel Dividing Specialist

2 What is the Cell designed for? The Flex Cell is designed to be flexible in the type of product it can build and flexible in the quantity of product it can produce The mix of equipment, Panel Saw; Edge Bander; Flat Table router; and CNC machining center means you have the right tool for the right job The DrillTeq V200 CNC machining center offers another level of flexibility

3 What is the Cell designed for? The Flex Cell can produce standard case goods either one off or in volume Complex products like Reception Desk, Curved Walls, Inset products can be produced cost effectively Components like Raised Panel MDF doors, Fixture or Kitchen components

4 Machines Included in the Cell HOMAG SawTeq B-300 HPP PC M45 HOMAG Ambition 1100 HOMAG DrillTeq V-200 HOMAG Centateq N /20/18 Arnie Hopkins 4

5 Scott Glatzel In office design and engineering Derek Hart Cabinet Assembly HOMAG Ambition 1100 HOMAG DrillTeq V-200 Shawn Smith HOMAG SawTeq B-300 HPP PC M45 HOMAG Ambition 1100 HOMAG DrillTeq V-200 Scott Thomas HOMAG Centateq N HOMAG Ambition 1100 HOMAG DrillTeq V-200 Cabinet assembly 11/20/18 Arnie Hopkins 5

6 Flex Cell manpower can flex to accommodate the level of production Flex Cell can produce parts for multiple assembly stations Part flow is flexible Prioritize by process or best available machine 11/20/18 Arnie Hopkins 6

7 What are we doing today? Curved face Dental furniture Kerfed to bend pre-laminated Lock Dowell construction Eliminate post laminating 11/20/18 Arnie Hopkins 7

8 What are we doing today? Standard residential case goods Confirmat construction Five piece melamine door Traditional Cut/Band/Bore 11/20/18 Arnie Hopkins 8

9 Where does the information come from? Cabinets Library of Cabinets built in Cut Rite Export part list to Cut Rite Transfer to saw 11/20/18 Arnie Hopkins 9

10 Where does the information come from? Cabinets Curved front or complex cabinetry 3 D design software Creates parts and cam information Direct link to cut Rite Optimization and Nesting 11/20/18 Arnie Hopkins 10

11 Where does the information come from? Cabinets Curved front or complex cabinetry Components Customers send in Excel sheet Export part list to Cut Rite Transfer to saw 11/20/18 Arnie Hopkins 11

12 Where does the information come from? Cabinets Curved front or complex cabinetry Components MDF Doors Customers send door style Size Material Quantity Answer Table fills in 11/20/18 Arnie Hopkins 12

13 Right tool for the right job CentaTeq N router Routers are versatile machines with many capabilities Multi position tool holder Router Zoned vacuum tables Drill block Curved parts Dado construction One sided horizontal machining 11/20/18 Arnie Hopkins 13

14 Right tool for the right job HOMAG SawTeq B-300 PC M45 LED operator assist Fast rectangular cutting of either single sheets or stacks dustex at cutting line Large air tables Clean chip free accurate parts Module 45 11/20/18 Arnie Hopkins 14

15 Right tool for the right job HOMAG Ambition 1100 Edge bander Perfect edges pre mill Zero joint edge EVA hotmelt Nesting package 11/20/18 Arnie Hopkins 15

16 Right tool for the right job HOMAG DrillTeq V sided machining Stand alone or complement to router Small foot print Feed through or in/out the same side 11/20/18 Arnie Hopkins 16

17 Material Handling HOMAG Domino Cart for consolidating parts from different manufacturing flows for custom assembly HOMAG Hugo cart for production stacking Basic tables for staging at machines 11/20/18 Arnie Hopkins 17

18 Material Handling Lift table for feeding sheet goods Roller for finished cabinets Lift table at assembly 11/20/18 Arnie Hopkins 18

19 How do you know what to do with the parts All the information for the part comes from the system used Passes through the Cut Rite Optimizer to the HOMAG saw Or Cut Rite Nesting to the router Labels are printed for each part

20 The Labels tell us? What the cabinet part is and which cabinet it is associated with Which edges are banded Helps with part flow Bar code says part gets machined no bar code no machining part goes directly to rack The part size Rack position PT: BASE END LEFT W:609.6 X L:762 Qty: 2 Prod: Base_2Dr-1Drw-Screw P/N: 08-B_END-L-Scrw.5mm-PVC Mtl: ¾ Grain Melamine 2S Homag BHX-055 Program * * SLOT: 02 Job: Mid Range-1 Date: 01/19/13 Item: /20/18 Arnie Hopkins 20

21 Where do the labels come from? On the saw Label formatted on the saw As part is finished label is generated Label per part/ per book/ or fixed multiple 11/20/18 Arnie Hopkins 21

22 FLEX CELL Where do the labels come from? On the Router Touch screen next to router Same program on the router displayed on the screen Operator touches part he will off stack right label on right part 11/20/18 Arnie Hopkins 22

23 How do we consolidate parts for a cabinet? Cut the parts in any order in small batches Label tells us what cabinet the part belongs to Cabinets can be assigned a rack position 11/20/18 Arnie Hopkins 23

24 FLES CELL What have we been doing? We have been assembling standard full access cabinets with Confirmat construction Parts path HOMAG SawTeq HOMAG Edge Bander HOMAG DrillTeq Kit 11/20/18 Arnie Hopkins 24

25 FLES CELL What have we been doing? We have machined and are assembling a specialty radius cabinet Using lockdowel construction Parts path HOMAG Nested Base router HOMAG Bander HOMAG Vertical Drill HOMAG Panel Saw Using a cart for part motion and consolidation 11/20/18 Arnie Hopkins 25

26 FLES CELL What have we been doing? In less than 3500 Sf we have been able to machine and assemble a wide variety of products Material handling Carts Flow and tables Kitting rack 11/20/18 Arnie Hopkins 26

27 Capacity as shown HOMAG SawTeq can cut over 120 cycles per shift HOMAG Edge Bander can band in excess of 2500 edges per shift HOMAG DrillTeq can machine over 400 parts per shift HOMAG Centateq can machine 50 sheets per shift 11/20/18 Arnie Hopkins 27

28 Question and Answer Time

29 Thank you. Arnie Hopkins Stiles Machinery th St. SE Grand Rapids, MI