INSTALLATION INSTRUCTIONS GT1006E TALL CABINET, RESIN WALL MOUNT

Transcription

1 INSTALLATION INSTRUCTIONS GT1006E TALL CABINET, RESIN WALL MOUNT CARTON CONTENTS PART 1 - CABINET ASSEMBLY QUANTITY DESCRIPTION CARTON #1 1 CABINET COMPONENTS PART 2 - WALL MOUNTING QUANTITY DESCRIPTION CARTON #2 1 CABINET CRADLE - 4 PCS, P/N CABSLT 4 #6 NUTS 8 #6 BOLTS 2 WALL BRACKETS, P/N LGSLT 2 #8 FLAT HEAD SCREW 2 #8 SPEED NUT 2 #8 WING NUT 2 #10 FENDER WASHER (LARGE) TOOLS REQUIRED - ELECTRIC DRIVER OR DRILL PHILLIPS DRIVER BIT 1/8 DIA DRILL BIT 5/8" TO 1" SPADE DRILL HAMMER OR RUBBER MALLET SAFETY GLASSES PG 1 QUESTIONS???? CALL REV 1, 10/11

2 PART 1 - CABINET ASSEMBLY REFERENCE PHOTOS ON PAGES 5 THRU 7 ITEM QTY DESCRIPTION CARTON #1 A 2 BASE / TOP B 6 SIDE / DOOR PANEL C 3 SHELF D 8 CAP E 4 HINGE F 1 HANDLE SET (L/R) G 2 SCREW, 1 1/2" LG H 2 SCREW, 7/8 LG I 12 SHELF CLIP J 1 BIN K 1 LABEL L 1 REAR CENTER SUPPORT M 2 HINGE CENTER SUPPORT N 2 CORNER CENTER SUPPORT STEP #1: LAYOUT FROM THE CARTON AND CHECK THE PARTS RECEIVED. STEP #2 A. ORIENTATE QTY 2, BASE/TOP (A) WITH THE SHORT POSTS FACING FORWARD AND THE CURVED EDGE FACING FRONT. PRESS QTY 4, PANEL (B) INTO THE BASE POSTS. THE SMOOTH SURFACES OF THESE PANELS FACE OUTWARD. B. ASSEMBLE QTY 2, HINGE (E) ONTO TWO OF THE PANELS (B) AS SHOWN. PRESS QTY 4, CAPS (D) INTO THE HOLES OF THE BASE (A) AS SHOWN. C. ALINE QTY 1, THE REAR CENTER SUPPORT (N) AND QTY 2, CORNER CENTER SUPPORTS (N) AS SHOWN. PRESS THE PARTS TOGETHER. PG 2 QUESTIONS???? CALL REV 1, 10/11

3 STEP #3 A. ALINE AND PRESS THE PREVIOUSLY ASSEMBLED (STEP 2C) CENTER SUPPORTS INTO THE BOTTOM PANELS AS SHOWN. USE A RUBBER MALLET IF NEEDED. ALINE AND PRESS QTY 2, HINGE CENTER SUPPORT (N) INTO THE BOTTOM DOOR PANELS ORIENTATE THE WORD INSIDE ON THE HINGE CENTER SUPPORT PIECES TO THE INTERIOR OF THE CABINET. B. CHECK ALL THE PARTS ARE PROPERLY ENGAGED AND TIGHT. C. PRESS QTY 4, PANELS (B) INTO THE TOP POSTS OF THE CENTER SUPPORTS. PRESS QTY 2, PANELS (B) INTO THE TOP POSTS OF THE QTY 2, HINGE SUPPORTS AS SHOWN. D. PRESS QTY 2, HINGE CENTER SUPPORTS (N) INTO THE TOPS OF THE QTY 2, DOOR PANELS ASSEMBLED IN STEP ABOVE. E. ALINE AND PRESS QTY 1, BASE / TOP (A) INTO THE TOP PANELS AND FINALLY PRESS QTY 4, CAPS (D) INTO THE TOP. PG 3 QUESTIONS???? CALL REV 1, 10/11

4 STEP #4 A. CUTOUT TEMPLATE ON PAGE 6 OF THESE INSTRUCTIONS, PLACE AS SHOWN ABOVE AND MARK THE HOLE LOCATIONS. THE HOLE ON THE INSIDE ALREADY MATCHES A PRE-EXISTING BOSS. DRILL THROUGH THE PANELS WITH A 1/8 DIA DRILL BIT. B. LOCATE THE HANDLES AS SHOWN WITH THE PADLOCK HOLES IN-LINE AND SCREW THE HANDLES IN PLACE. STEP #5: A. SNAP THE DOOR BIN (J), QTY 1, INTO THE TRACK LOCATION ON THE INSIDE OF THE DOORS WHERE DESIRED. NOTE: IT CAN NOT BE PLACED IN FRONT OF A SHELF. B. SNAP THE SHELF CLIPS (I), QTY 12, INTO THE VERTICAL TRACKS AROUND THE INSIDE OF THE CABINET BODY ON THE PANELS. THERE ARE QTY 4, CLIPS PER SHELF AND THE QTY 2, CLIPS WITH THE ARCHED HOOD ARE TO BE LOCATED IN THE BACK OF THE CABINET AND THE QTY 2, FLAT TOPPED CLIPS ARE ON THE SIDES. C. PLACE THE SHELVES (C), QTY 3, ON THE SHELF CLIPS. THE FRONT SHELF LIP CAN BE LOCATED UP OR DOWN. IF YOU DO NOT WANT ITEMS POSSIBLY ROLLING OFF THE SHELF, PLACE UP. APPLY THE GT LOGO (K), QTY 1, ON THE LOCATION SHOWN. PG 4 QUESTIONS???? CALL REV 1, 10/11

5 STEP #6 CABINET ASSEMBLY IS COMPLETE. CONTINUE TO PART 2 FOR WALL MOUNTING. DOOR CLOSING ADJUSTMENT WHEN THE CABINET IS INSTALLED, THE EASE OR DIFFICULTY OF CLOSING THE DOORS CAN BE ADJUSTED BY TRIMMING THE HEIGHT OF THE BUTTONS SHOWN IN THE ABOVE IMAGE. BUTTONS ARE ON THE TOP AND BOTTOM OF EACH DOOR. BELOW ARE PHOTOS OF SEVERAL OF THE ABOVE STEPS FOR REFERENCE. STEP #3D - HINGE CENTER SUPPORT STEP #3 REAR & CORNER SUPPORTS STEP #6 SHELF CLIPS / SHELVES (2 SHELVES ARE SHOWN, 3 SHELVES ARE SUPPLIED) PG 5 QUESTIONS???? CALL REV 1, 10/11

6 ASSEMBLY INSTRUCTION HANDLE DRILL TEMPLATE 1. CHECK PRINTOUT DIMENSIONS OF TEMPLATE ARE CORRECT 2. CUTOUT, MARK AND DRILL 3. SCREW ONTO PANELS

7 PART 2 - WALL MOUNTING OF CABINET QUANTITY DESCRIPTION CARTON #2 1 CABINET CRADLE - 4 PCS, P/N CABSLT 2 WALL BRACKETS, P/N LGSLT 4 #6 NUTS 2 #8 FLAT HEAD SCREW 8 #6 BOLTS 2 #8 SPEED NUT 2 #8 WING NUT 2 #10 FENDER WASHER (LARGE) STEP #7: LAYOUT THE PARTS FROM THE CARTON AND CHECK THE PARTS RECEIVED. STEP #8: ASSEMBLE THE CABINET CRADLE AS SHOWN BELOW USING THE 8 SCREWS AND 4 NUTS. STEP #9: PG 7 QUESTIONS???? CALL REV 1, 10/11

8 STEP #8 STEP #9 STEP $9: ASSEMBLE THE 2 WALL BRACKET ASSEMBLIES AS SHOWN USING THE 2 SCREWS AND 2 SPEED NUTS. THE PURPOSE OF THE SPEED NUTS IS TO HOLD THE SCREW WHILE THE WING NUT IS TIGTHENED INSIDE THE CABINET IN STEP # 13 BELOW. STEP #10: PLACE THE CRADLE IN A TEKPANEL OR TEKTRAK SLOT AT THE DESIRED HEIGHT. PLACE THE CABINET IN THE CRADLE AND PUSH IT TO THE WALL. LIFT THE CABINET AND SLIDE IT DOWN PAST THE CRADLE SCREWS TO NOT DAMAGE THE CABINET. STEP #10 STEP #11 STEP #11: INSTALL THE WALL BRACKETS IN THE TEKPANEL OR TEKTRAK 1 FOOT DOWN FROM THE TOP OF THE CABINET AND APPROX 6" IN FROM THE SIDES. PG 8 QUESTIONS???? CALL REV 1, 10/11

9 STEP # 13 STEP #12: PUSH THE CABINET AGAINST THE PROTUDING BOLTS AND FIRMLY TAP THE BACK OF THE CABINET AT THE BOLT LOCATIONS. A "WHITE" STRESS MARK WILL APPEAR ON THE CABINET BACK INSIDE SURFACE. STEP #13: USE A 5/8" TO 1" SPADE DRILL AND DRILL 2 HOLES WHERE THE STRESS MARK(S) APPEARS. PUSH THE CABINET TO THE WALL SO THE BOLTS ARE INSIDE THE CABINET. INSTALL THE WASHER AND WING NUTS AND TIGHTEN. THE WALL BRACKETS DO NOT CARRY ANY LOAD. THEY ARE USED AS A SAFETY MEASURE TO INSURE THE CABINET IS NOT ACCIDENTLY PULLED FORWARD. DO NOT DRILL A HOLE SMALLER THAN 5/8" DISMETER. AS THE CABINET IS LOADED, IT WILL "SETTLE" SLIGHTLY. IF A SMALLER HOLE IS USED, THE BACK WALL WILL PULL ON THE BOLT AND THE SEPARATE AT THE CABINET SEAMS. STEP #14 STEP #15 STEP #14: ON BOTH WALL BRACKETS, INSTALL THE WASHER AND WING NUTS AND TIGHTEN. STEP #15: CHECK IF THE DOOR(S) NEED ANY FURTHER ADJUSTMENT AS SHOWN PREVIOUSLY IN STEP #6. THE INSTALLATION IS COMPLETE. PG 9 QUESTIONS???? CALL REV 1, 10/11