2017 MANUFACTURING SEMINAR NEST & MORE CELL

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Jessie Montgomery
5 years ago
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Examples include manufacturing parts from flat raw materials such as manufactured wood

2 In a manufacturing industry, Nesting refers to the process of laying out cutting and machining patterns to minimize raw material waste. Examples include manufacturing parts from flat raw materials such as manufactured wood panels and sheet metals. The process is commonly carried out with routers (wood), plasma s and laser cutting machines (sheet metals)

3 James - Stiles Machinery- CNC Ryan, Tony, Patrick, and Derek

4 Get the Most Out of Me Watch the floor and listen Monitors are simply a guide I ll call attention to those when needed Ask questions

5 Operating Today in our N&M CELL: HOMAG Automation TLF-411 IntelliStore HOMAG Vantage 200/512 CONCEPT 1R Router HOMAG Edition 4.4 Servo Edge Bander Wood CAD/CAM, WoodWop, CutRite, Cabinet Vision and Alphacam software

6 What Benefit does N&M Provide?

7 The N&M Cell Provides: Fast and Clean Processing Material / Product Variation Construction Variation Little Setup Flexible Manpower

8 The N&M Cell offers: Manageable footprint slightly under 4,900 sq/ft Less manual movement and handling of product Less thinking from operators

9 Advantages you will see: Software managed data flow Automated Panel Management Full throughfeed nesting automation Changing Board and Product types on the fly Benefits of Clean / Zero Setup Panel Routing Easy labor for operators

10 What markets do our customers serve with the N&M Cell? KD Furniture Office Furniture Frameless Cabinetry Counter Tops Component Mfg. Store Fixture Framed Cabinetry Closets

11 Assembly: face frame cabinets prefinished and kitted o ½ plywood, dado with Hot Melt o ½ drawer box with ¼ bottom, nailed o ½ banded shelves o ¾ Solid Oak Fronts o Five piece cope and stick doors o Finished Flat Line

14 Assembly: saw horse and adjustable work surface o 1 1/8 HPL o Sized, drilled for hardware and edge banded o Hardware provided by:

Textured Surfaces (Trend) o Closet parts (Textured Melamine Stay Down CV) o 8

15 We are also processing parts for: o Euro Cabinets (Stay Down CR) o Saw Horse (Leitz Fan Tool) o FastenLink Assembly (Trend) o Column Wrap (Aggregate Work) o Textured Surfaces (Trend) o Closet parts (Textured Melamine Stay Down CV) o 8 products, 6 colors, 2 sizes, 3 thicknesses, 30 minutes, 4 operators very little setup

16 Panel Management System - HOMAG IntelliStore TLF 411

17 HOMAG Automation IntelliStore Advantages Right material Right place Right time Decrease material damage Decrease operator fatigue 30% Inventory Space Saving

18 IntelliStore Multi-tasking Feed machines Works one-step ahead Pre-sort and pre-labels for next process Stores newly received inventory Rainbow stacks Night

19 IntelliStore Additional Smarts Quick visual inventory Tracks supplier data Track, store, and use offal Cover UV sensitive materials

20 How does the Intellistore interact with its machines?

21 Workflow Process Receive data Disseminate to machines Load / Locate Drill / Machine / Rout Off load / Clean Sort / Band Repeat Process is fixed except the time on the machines

22 Nesting with Velocity

Nesting parts in volume Nesting is a viable driver for production 65 100+ sheets per shift (sized, shaped, machined, and drilled)

23 Nesting parts in volume Nesting is a viable driver for production sheets per shift (sized, shaped, machined, and drilled) How? Isn t nesting slow and dirty? Removal of downtime associated with traditional nesting Produces 40-50% more available machine time

24 2017 MANUFACTURING SEMINAR NEST & MORE CELL

25 Barcode Labeling Label Application Manual Operator Assisted Automatic Label Efficiency Manual labeling takes time - can be error prone Assisted zero negative, reduces human error Automating removes human error

27 HOMAG Edition 4.4 Servo End trim, buff, snip, corner round, trim, open stations CNC setup Pre-Mill Banding.4mm 8mm Board Thickness 8-60 mm PowerTouch Control

28 Up to 14 m/min EVA with Pre-configuration for Airtech Nesting features

29 ½ Plywood cabinet parts thin tape 1 1/8 Adjustable work surfaces 2mm ¾ Melamine 3mm Four changeovers

30 Typical Questions

31 Typical Questions

32 Typical Questions What s the Investment? $750,000 Throughput: sheets per shift = 16,000 25,000 boxes annually $3mm - $5mm revenue $7.5mm+ with custom Often a very strong ROI Roughly $490 on 1-2 shift

33 Typical Questions

34 Typical Questions Right solution for me? Manufacturing solution with the requirement for velocity, less setup, less handling, less labor and more flexibility Workcell in a larger operation for Batch Size One / Shorter Runs / Specials 8 products, 6 colors, 2 sizes, 3 thicknesses, 30 minutes, 4 operators very little setup

2016 MANUFACTURING SEMINAR FLEX CELL. Joe Wentzlof Product Specialist HOLZMA and HOMAG Automation. Great Lakes Region

2016 MANUFACTURING SEMINAR FLEX CELL. Joe Wentzlof Product Specialist HOLZMA and HOMAG Automation. Great Lakes Region Joe Wentzlof Product Specialist HOLZMA and HOMAG Automation Great Lakes Region Shawn Smith Holzma Saw Brandt Edgebander Domino Carts Tim Wing IntelliStore TLF-411 Weeke Vantech Router Domino Carts Hugo