R7 Series Servos. Advanced functionality in an ultra compact design

Transcription

1 R7 Series Servos Advanced functionality in an ultra compact design»» Solve e q u i p m e n t p ro b l e m s»» M a x i m i ze p e r fo r m a n ce»» I m p rove a ccura c y a n d i n c re a s e p ro d u c t i v i ty

2 Ideal for a Wide Range of Applications: Ball Screws, onveyor belts, X-Y Tables and more ompact! A super-compact, high-performance servo system that s easy to use. Easy! Real time autotuning sets the optimum gain. An auto-tuning function calculates the device load in real time and automatically sets the optimum gain to simplify the adjustment procedure. Load signal Automatic Gain Setting Smaller servo drives for multi-axis applications The super-compact R7-Series is now even smaller. The footprint has been reduced by 52% from previous models minimizing control panel size. Installation The Servo Drive can be mounted onto a DI Rail by using the DI Rail Mounting Unit (sold separately) for easier assembly and easier maintenance. 130 mm 160 mm 55 mm 105 mm 120 mm 35 mm Footprint Reduced by 52% One-step Mounting Previous s ew R7 Series Integrated development environment reduces your total cost of ownership. The Servo system can be managed from design to maintenance with the X-One Automation Suite. P HMI Unit onfiguration System Design Setting Parameters Programming Integrated Debugging Operation & Maintenance Setting & Programming Easy programming with the Smart FB Library Parameter Editing & Monitoring The Servomotor parameters can be edited, monitored, and saved with the X-Drive. FB P P1H/ P1L Alarm & Maintenance Easy monitoring of the Drive errors R7 Series 2

3 Advanced functionality! Adaptive vibration suppression The resonant frequency is automatically monitored to remove vibration using the adaptive filter. Even if the resonant frequency changes due to low mechanical rigidity, real time evaluation automatically follows the changes to reduce the effect of vibration. Vibration Automatically adjusts filter to vibration frequency. Reducing the amount of vibration improves positioning time and accuracy. Vibration Previous model Stop position Quickly suppresses vibration ontrol for one vibration frequency o vibration! Stop position losed loop system The present position can be checked using the feedback pulse sent from the Servo Drive to the ontroller, allowing positioning errors due to mechanical problems to be monitored and eliminated in the ontroller. ommand pulse Feedback pulse Error occurred Simplified Synchronization: It is also possible to input encoder output signals directly into the servo drive. Reduced process cycle time The R7- Series accepts command pulse frequencies up to 500 kpps enabling high-speed positioning and high-precision control. Previous EW R7 Series Double the Speed ommand pulse frequency (kpps) Torque limiting function Set two torque limits, and switch between them. Great for application, such as pressing or part insertion. Torque limiting reduces machine or work piece breakdown occurrence. Setting A Setting B 3

4 Interpreting umbers Servo Drive umbers The model number provides information such as the Servo Drive type, the applicable Servomotor capacity, and the power supply voltage. R7-Series Servo Drive Drive Type P: Pulse-train input Applicable Servomotor apacity A5: 50 W 01: 02: 04: 400 W Power Supply Voltage L: 120 VA H: Single-phase/Three-phase 240 VA HH: Single-phase 240 VA Servo Drive-Servomotor ombinations Servomotor umbers The model number provides information such as the Servomotor type, Servomotor capacity, rated speed and options. G-series Servomotor Motor Type one: ylinder type P: Flat type Servomotor apacity 050: 50 W 100: 200: 400: 400 W Rated Rotation Speed 30: 3,000 r/min Applied Voltage H: 240 VA L: 120 VA Others one: Straight shaft B: Brake O: With oil seal S2: With key tap R88M-GP10030H-BOS2 Only the Servomotor and Servo Drive combinations listed here can be used. Do not use other combinations. ylindrical Servomotor Servomotors ombinations Voltage Single-phase 120VA Single-phase 240 VA Three-phase 240 VA Servo Drive Servomotor Pulse-train input Rated output Without brake With brake R7D-BPA5L 50 W R88M-G05030H-S2 R88M-G05030H-BS2 R7D-BP01L R88M-G10030L-S2 R88M-G10030L-BS2 R7D-BP02L R88M-G20030L-S2 R88M-G20030L-BS2 50 W R88M-G05030H-S2 R88M-G05030H-BS2 R88M-G10030H-S2 R88M-G10030H-BS2 R7D-BP02HH R88M-G20030H-S2 R88M-G20030H-BS2 400 W R88M-G40030H-S2 R88M-G40030H-BS2 50 W R88M-G05030H-S2 R88M-G05030H-BS2 R88M-G10030H-S2 R88M-G10030H-BS2 R7D-BP02H R88M-G20030H-S2 R88M-G20030H-BS2 400 W R88M-G40030H-S2 R88M-G40030H-BS2 Flat Servomotor Servomotors ombinations Voltage Single-phase 120VA Single-phase 240 VA Three-phase 240 VA Servo Drive Servomotor Pulse-train input Rated output Without brake With brake R7D-BP01L R88M-GP10030L-S2 R88M-GP10030L-BS2 R7D-BP02L R88M-GP20030L-S2 R88M-GP20030L-BS2 R88M-GP10030H-S2 R88M-GP10030H-BS2 R7D-BP02HH R88M-GP20030H--S2 R88M-GP20030H-BS2 400 W R88M-GP40030H-S2 R88M-GP40030H-BS2 R88M-GP10030H-S2 R88M-GP10030H-BS2 R7D-BP02H R88M-GP20030H-S2 R88M-GP20030H-BS2 400 W R88M-GP40030H-S2 R88M-GP40030H-BS2 4

5 Ordering Information Accessories and ables 1 ontrol ables for P1H/P1L or general purpose controllers Encoder ables (for 2) * 1 Servomotor Power ables (for B) * 1 Brake ables onnectors onnector-terminal Block ables General-purpose ontrol ables Standard ables (connectors attached) Standard ables (connectors attached) Standard ables Main ircuit onnector (A) Servomotor onnector (B) ontrol Input onnector (1) Encoder Input onnector (2) Servomotor onnector for Encoder able Servomotor onnector for Servomotor Power able 1 m XW2Z-100J-B28 2 m XW2Z-200J-B28 1 m R7A-PB001S 2 m R7A-PB002S 3 m R88A-RGB003 5 m R88A-RGB m R88A-RGB m R88A-RGB m R88A-RGB020 3 m R7A-AB003S 5 m R7A-AB005S 10 m R7A-AB010S 15 m R7A-AB015S 20 m R7A-AB020S 3 m R88A-AGA003B 5 m R88A-AGA005B 10 m R88A-AGA010B 15 m R88A-AGA015B 20 m R88A-AGA020B R7A-B01P R7A-B01A R88A-W01 R88A-W01R R88A-G02R R88A-G01A Terminal Blocks for P1H/P1L or general purpose controllers With M3 screws With M3.5 screws With M3 screws External Regeneration Resistors Reactors DI Rail Mounting Unit Parameter Unit XW2B-34G4 XW2B-34G5 XW2D-34G6 220 W, 47 Ω R88A-RR22047S 80 W, 100 Ω R88A-RR080100S 80 W, 50 Ω R88A-RR08050S Applicable Servo Drive Single-phase 120 V Single-phase 240 V Three-phase 240 V DI Rail Mounting Unit R7D-BPA5L R7D-BP01L R7D-BP02L R7D-BP02HH R7D-BP02H 3G3AX-DL2002 3G3AX-DL2004 3G3AX-DL2007 3G3AX-DL2004 3G3AX-DL2004 3G3AX-DL2007 3G3AX-AL2025 3G3AX-AL2025 3G3AX-AL2025 R7A-DI01B Parameter Unit R88A-PR02G Servo Drive omenclature Power supply indicator ommunications connector (3) PWR ALM 3 Alarm indicator (ALM) Power Supply ables (For A) ontrol I/O connector (1) 1 Power Supply Input able for Single-Phase Power (connectors attached) 2 m R7A-LB002S2 Power Supply Input able for Three-Phase Power (connectors attached) External Regenerative Resistor onnection able 2 m R7A-LB002S3 2 m R7A-LB002RG Encoder input connector (2) Motor connector (B) 2 B Personal omputer Monitor able Personal omputer Monitor able 2 m R88A-G002P2 *1: For high flex cables add an R at the end of the part number. Main circuit connector (A) Frame Ground terminals for power supply and Servomotor power cables. A 5

6 Servo Terminal block (Relay Units) and ables Select the Servo Terminal block and able according to the model number of the Position ontrol Unit being used. Position ontrol Unit Position ontrol Unit able Servo Terminal block (Relay Unit) Servo Drive able *1 J1W-133 J1W-233 J1W-433 XW2Z-050J-A18 XW2Z-100J-A18 XW2Z-050J-A19 XW2Z-100J-A19 XW2B-20J6-1B XW2B-40J6-2B S1W-133 S1W-233 S1W-433 J1W-113 J1W-213 J1W-413 S1W HW-113 S1W-213 S1W HW HW-413 J1M-PU21 J1M-PU22 J1M-PU23 QM1H-PLB21 ote: 1. Two Servo Drive ables are required if 2-axis control is performed. ote: able Length 050 = 0.5 m 100 = 1 m 200 = 2 m haracteristics 120 VA specification XW2Z-050J-A10 XW2Z-100J-A10 XW2Z-050J-A11 XW2Z-100J-A11 XW2Z-050J-A14 XW2Z-100J-A14 XW2Z-050J-A15 XW2Z-100J-A15 XW2Z-050J-A6 XW2Z-100J-A6 XW2Z-050J-A7 XW2Z-100J-A7 XW2Z-050J-A33 XW2Z-100J-A33 XW2Z-050J-A3 XW2Z-100J-A3 XW2B-20J6-1B XW2B-40J6-2B XW2B-20J6-1B XW2B-40J6-2B XW2B-20J6-1B XW2B-40J6-2B XW2B-20J6-8A XW2B-40J6-9A (for 2 axes) XW2B-20J6-3B XW2Z-100J-B29 XW2Z-200J-B29 XW2Z-100J-B32 XW2Z-200J-B32 XW2Z-100J-B29 XW2Z-200J-B29 Item ontinuous output current (rms) Momentary maximum output current (rms) Power supply capacity Input power supply voltage (main circuit) Input power supply current (rms) (main circuit) Heat generated (main circuit) ontrol method Inverter method PWM frequency Maximum response frequency (command pulses) Weight Applicable motor capacity Servo Drive model R7D-BPA5L R7D-BP01L R7D-BP02L 1.0 A 1.6 A 2.5 A 3.3 A 5.1 A 7.5 A 0.16 KVA 0.25 KVA 0.42 KVA Single-phase 120 VA (85 to 127 V), 50/60 Hz 1.4 A 2.2 A 3.7 A 12 W 16 W 22 W All-digital servo IGBT-driven PWM method 12 khz 6 khz Line drive: 500 kpps, Open collector: 200 kpps 0.35 kg 0.42 kg 50 W 240 VA specification Servo Drive model Item R7D-BP02HH R7D-BP02H ontinuous output current (rms) 1.0 A 1.6 A 1.6 A 2.5 A Momentary maximum output current (rms) 3.3 A 4.9 A 4.9 A 7.8 A Power supply capacity Input power supply voltage (main circuit) Input power supply current (rms) (main circuit) 0.27 KVA (0.30 KVA) See note 0.7 A (1.5 A) See note (0.35 KVA) See note 0.42 KVA Both single-phase and three-phase 200 to 240 VA (170 to 264 V), 50/60 Hz (1.6 A) See note 0.69 KVA (0.77 KVA) See note Heat generated (main circuit) 14 W 16 W 20 W 26W ontrol method All-digital servo Inverter method IGBT-driven PWM method PWM frequency 12 khz 6 khz Maximum response frequency (command pulses) Line drive: 500 kpps, Open collector: 200 kpps Weight 0.35 kg 0.42 kg Applicable motor capacity 400 W ote: Values inside parentheses ( ) are for single-phase 240-V use. 1.1 A 1.8 A (3.5 A) See note 6

7 Servomotor (R88M-G) 3,000-r/min ylindrical Servomotors 120 VA specification Item Unit R88M-G05030H-S2 R88M-G10030L-S2 R88M-G20030L-S2 Rated output *1 W Rated torque *1 m Rated rotation speed r/min 3000 Max. rotation speed r/min 5000 Max. momentary torque *1 m Rated current *1 A (rms) Max. momentary current *1 A (rms) Rotor inertia kg m Applicable load inertia times rotor inertia max. *1. These are the values when the Servomotor is combined with a Servo Drive at room temperature. The momentary maximum torque shown above indicates the standard value. 3,000-r/min ylindrical Servomotors 240 VA specification Item Unit R88M-G05030H-S2 R88M-G10030H-S2 R88M-G20030H-S2 R88M-G40030H-S2 Rated output *1 Rated torque *1 W m Rated rotation speed r/min Max. rotation speed r/min Max. momentary torque *1 m Rated current *1 A (rms) Max. momentary current *1 A (rms) Rotor inertia kg m Applicable load inertia times rotor inertia max. * 1. These are the values when the Servomotor is combined with a Servo Drive at room temperature. The momentary maximum torque shown above indicates the standard value. 3,000-r/min Flat Servomotors 120 VA specification Item Rated output *1 Rated torque *1 Unit W m Rated rotation speed r/min 3000 Max. rotation speed r/min 5000 Max. momentary torque *1 m Rated current *1 A (rms) Max. momentary current *1 A (0-p) Rotor inertia kg m Applicable load inertia --- R88M-GP10030L-S *1. These are the values when the Servomotor is combined with a Servo Drive at room temperature. The momentary maximum torque shown above indicates the standard value. 20 times rotor inertia max. R88M-GP20030L-S ,000-r/min Flat Servomotors 240 VA specification Item Rated output *1 Rated torque *1 Rated rotation speed Max. rotation speed Max. momentary torque *1 Rated current *1 Max. momentary current *1 Rotor inertia Applicable load inertia Unit W m r/min r/min m A (rms) A (0-p) kg m R88M-GP10030H-S2 R88M-GP20030H-S2 R88M-GP40030H-S times rotor inertia max. *1. These are the values when the Servomotor is combined with a Servo Drive at room temperature. The momentary maximum torque shown above indicates the standard value. 7

8 OMRO ELETROIS LL THE AMERIAS HEADQUARTERS Schaumburg, IL USA OMRO AADA, I. HEAD OFFIE Toronto, O, anada OMRO ELETRÔIA DO BRASIL LTDA HEAD OFFIE São Paulo, SP, Brasil OMRO ELETROIS MEXIO SA DE V HEAD OFFIE Apodaca,.L mela@omron.com OMRO ARGETIA SALES OFFIE ono Sur OMRO HILE SALES OFFIE Santiago OTHER OMRO LATI AMERIA SALES Omron Europe B.V. Wegalaan 67-69, L-2132 JD, Hoofddorp, The etherlands. Tel: +31 (0) Fax: +31 (0) Authorized Distributor: Automation Systems Programmable logic controllers (PL) Human machine interfaces (HMI) Remote I/O Industrial P s Software Motion & Drives Motion controllers Servo systems A drives ontrol omponents Temperature controllers Power supplies Timers ounters Programmable relays Digital panel indicators Electromechanical relays Monitoring products Solid-state relays Limit switches Pushbutton switches Low voltage switch gear Sensing & Safety Photoelectric sensors Inductive sensors apacitive & pressure sensors able connectors Displacement & width-measuring sensors Vision systems Safety networks Safety sensors Safety units/relay units Safety door/guard lock switches I24I-E-03 ote: are subject to change Omron Electronics LL Printed in U.S.A. Printed on recycled paper.