Motor Control V12-T13-2 V12-T13-72 V12-T13-76 V12-T13-87

Transcription

1 Motor Control Motor Control Adjustable Frequency AC Drives Synchronous Starters (Medium Voltage) V-T- V-T- V-T- V-T- 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

2 Motor Control 0 0 Contents Description Page Pre -Star Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- -Star Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- Citation Product History Time Line V-T- Replacement Capabilities V-T- Type N Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- A00 Product History Time Line, Replacement Capabilities V-T- Technology Upgrades V-T- A0 Product History Time Line, Replacement Capabilities V-T- V0 and V00 Replacement Capabilities V-T- Freedom Product Description, Product History Time Line... V-T- Replacement Capabilities V-T- Technology Upgrades V-T- IT. Electromechanical NEMA Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades.. V-T- IT. Electromechanical IEC Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades.. V-T- XT IEC Power Control Product Description, Product History Time Line, Replacement Capabilities, V-T- Advantage Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades.. V-T- Definite Purpose Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- JF Autostarter Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- ME and MD DC Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities V-T- Technology Upgrades V-T-0 C0 Mill Type DC Contactors Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades.. V-T- Description Page AC and DC Brakes Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades...V-T- DPM-Contactor Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades...V-T- AVD-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades...V-T- D-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- Reversing/Assignment Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- P- and S-Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades V-T- Overview Type N Contactor Citation Starter Product Description Cutler-Hammer Starters and Contactors from Eaton s electrical business were and are designed to control functions of a connected motor by starting, stopping, reversing, regulating and protecting. When functions do not include speed regulation, this device is known as a starter rather than a controller. Applications for starter functions are fans, pumps, constant horsepower, constant or variable torque machine tools, constant torque metalworking machinery, variable torque and horsepower fans and blowers, constant power heating, lighting, pumps and motors for all types of applications. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

3 Product History Freedom The Cutler-Hammer line of contactors and starters dates back to the early 0s in Milwaukee, WI. Changes in coil construction, making the first moisture-proof vacuum with impregnated coils, were innovations in this line of contactors and starters manufactured before the -Star line (now known as the Pre -Star). Eutectic alloy overloads were used later in this design with the design change to the -Star line. A few of the new features of the -Star line of contactors and starters were the first standard three-coil overload relays, new molding compounds, new metals and cast resin coils. A00 The Type F magnetic contactor is the first magnetically controlled contactor in our Westinghouse records. It was open in design, simple in construction and was state-of-the-art due to its magnetically controlled armature. The Type F contactor was replaced by the DE-ION contactor, which featured the Westinghouse trademark DE-ION arc quenching. The DE-ION was followed by the Type DN, Type N and the Type A, today known as the A00. The Type B was developed in the late 0s and was obsoleted two or three years later. The A00 open control is still a current offering. Prior to, some of the larger sizes ( ) were known as GCA and GCD. The Citation line of contactors and starters was introduced in with many new features: the new CI nonwearing totally enclosed permanent air gap magnet structure; dual wound magnet coil with plug-in feature; color coded, twin break dust-safe contacts; and straight-through wiring. Although the Citation line was obsoleted in, replacement contact kits, magnet coils and heater coils will continue to be available. Today, the Freedom contactor, launched in, is the flagship NEMA offering while XT is the IEC offering. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

4 Motor Control Pre -Star Originally a Cutler-Hammer Product Product History Time Line for Pre -Star, Bulletin Size Present Sizes 00 Size Contactor Replacement Capabilities There are no replacement parts available. Replace with new contactor or starter. Technology Upgrades Size 00 Freedom Sizes Freedom Note For all NEMA rated starters, please contact Standard Open Control Aftermarket at Size Contactor Size Contactor Parts are no longer available for Pre- Star. 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

5 -Star Originally a Cutler-Hammer Product Product History Time Line for -Star, Bulletin 0,,,,,, and Size Present Size 0 Size Size Size Size Size Typical Size 0 Starter Replacement Capabilities There are no replacement parts available. Replace with new contactor or starter. Technology Upgrades Sizes 00 Freedom Sizes Freedom Note For all NEMA rated Bulletin starters, please contact Standard Open Control Aftermarket at Typical Size Contactor Typical Size Starter 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

6 Motor Control Citation Originally a Cutler-Hammer Product 0 0 Catalog Citation Starter and Nameplate Parts Publication Product History Time Line for Citation A0, A, A, A0, A, A0, A, A0, A, A0, A, A0, A, B0, B, B0, B, B, C0, C0 and C0 NEMA Size Series Present Size 00 Size 0 Size Size Size Size Size Size Size Size A B C D A A A B A B A B A A B C A B A B Contact Kit Note Although the number is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 0V, 0 Hz, AC magnet coil would be -- (refer to the style numbers on Page V-T-). Coil Series V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

7 Replacement Capabilities Replacement Capabilities Contacts and Coils Style and Part s Coil Size 00 Size 00 Size 00 Size 00 Size 0 Size Size Size Size Size Description Suffix Series A Series B Series C Series D Series A Series B Series A Series B Contact Kits Part number on contactor or starter nameplate Two-pole without interlock Three-pole without interlock Three-pole with interlock -- Four-pole without interlock Five-pole without interlock Magnet Coils 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz T V, 0 Hz L V, 0 Hz H Vdc A Vdc B Vdc T Vdc W Replacement Capabilities Contacts and Coils, continued Style and Part s Coil Size Size Size Size Size Size Size Size Size Size Description Suffix Series A Series B Series A Series B Series C Series A Series B Series A Series B Contact Kits Part number on contactor or starter nameplate Two-pole Three-pole CG0 - Magnet Coils 0V, 0 Hz or 0V, 0 Hz A C0G - 0V, 0 Hz or 0V, 0 Hz B C0G -- 0V, 0 Hz or 0V, 0 Hz C C0G V, 0 Hz or 0V, 0 Hz D V, 0 Hz E C0G -- V, 0 Hz T V, 0 Hz L C0G -- V, 0 Hz H Vdc A Vdc B Vdc T Vdc W Notes Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at Replace complete contactor. Non-encapsulated coil. For use in existing DC operated devices. Not for conversion of existing AC operated devices to DC. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

8 Motor Control 0 0 Three-Pole Contact Kit, Size, Series B Three-Pole Contact Kit, Size Magnet Coil, 0V/0 Hz for Size, Series A Replacement Capabilities Overload Relays Style and Part s Size 00 Size 00 Size 00 Size 00 Size 0 Size Size Size Size Size Description Series A Series B Series C Series D Series A Series B Series A Series B Overload Relays Without mounting plates for replacement on existing starters Standard trip (Class 0) Eutectic Element Element Element with alarm circuit Slow trip (Class 0) Eutectic Element Element Replacement Thermal Elements Standard trip eutectic Slow trip eutectic Replacement Capabilities Overload Relays, continued Style and Part s Size Size Size Size Size Size Size Size Size Size Description Series A Series B Series A Series B Series C Series A Series B Series A Series B Overload Relays Without mounting plates for replacement on existing starters Standard trip (Class 0) Eutectic Element Element Element with alarm circuit Replacement Thermal Elements Standard trip eutectic Slow trip eutectic Current transformer Technology Upgrades Sizes 00 Freedom Sizes Freedom Sizes Freedom Adapter Plates The adapter plates make it possible to replace a Citation starter with a Freedom starter and the same mounting holes can be used. Notes Citation overload relays are no longer available. Replace with up-to-date starter, or contact Standard Open Control Aftermarket at to determine Freedom overload relay compatibility. No longer available. Replace with up-todate overload relay or starter. Will no longer be available once stock is depleted. If stock is out, replace with up-to-date overload relay or starter. On Vista; no price. Adapter Plates Ordering Information NEMA Size Adapter Plate Catalog Freedom 00, 0 CCMP0 CCMP CCMP CCMP CCMP CCMP V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

9 Heaters Overload relays do not include heaters. Please see table for heater element index. Heater Selection For Replacement in Existing Applications Only Heaters are rated to protect 0 C rise of motors; and, open and drip-proof motors having a service factor of. where the motor and the controller are at the same ambient temperature. For other conditions:. For 0 C, C and C ( F, F and F) rise motors and enclosed motors having a service factor of.0, select one size smaller.. Ambient temperature of the starter lower than the motor by C ( F), use one size smaller.. Ambient temperature of the starter higher than the motor by C ( F), use one size larger. Ultimate tripping current of heaters is approximately. times the minimum current rating listed in the tables. Heater Selection Index Note: Use this index to cross-reference tables on Pages V-T- through V-T-. Index of Overload Relay Heater Selection Tables Heater Selection Table Starter Type NEMA Size of Starter Catalog Prefix Type (-/) A0 Open ST- ST- ST- ST- ST- ST-0 ST- ST- Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A Open BNC- BNC- BNC- BNC- BNC- Enclosed BNC- BNC- BNC- BNC- BNC- A Open LT- LT- LT- LT- LT- Enclosed LT- LT- LT- LT- LT- A0 and A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A and A Enclosed BNC- BNC- BNC- BNC- BNC- A0 Open ST- ST- ST- ST- ST- ST-0 ST- ST- Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A Open BNC- BNC- BNC- BNC- BNC- Enclosed BNC- BNC- BNC- BNC- BNC- A0 and A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A and A Enclosed BNC- BNC- BNC- BNC- BNC- A00-A0 Enclosed ST- ST- ST- ST-0 ST- ST- A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A00 Open ST- ST- ST- ST- ST- Enclosed ST- ST- ST- ST- ST- ST-0 A00-A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- A0-A0 Enclosed ST- ST- ST- A0-A0 Enclosed ST- ST- ST- B0 and B0 Enclosed ST- ST- ST- ST- B and B Open BNC- Enclosed BNC- BNC- BNC- C00 Open and ST- ST- ST- ST- enclosed C0 Open and BNC- BNC- BNC- BNC- enclosed C0 Open and enclosed LT- LT- LT- LT- Notes Select heaters for 0% of rated full load current. Select heaters for % of rated full load current. Individually boxed heaters master packed 0 per carton. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

10 Motor Control Overload Relay Heater Selection Tables Type ST Standard Trip Eutectic Alloy For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST- NEMA Sizes 00, 0,, -/ NEMA Sizes 00, 0,, -/ NEMA Size NEMA Size NEMA Size For Open Type Catalog Prefix A0, A0, A00, B0, B0, C00 For Enclosed Type Catalog Prefix B0, B0, C00 Heater Ampere Range For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00 For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix B0, C00, A0, A0, A0, A0, A00-A0 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00 For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix A0, A0, A00-A0, A0-A0, B0 Heater Catalog H H H H H H H H H H H H H H H H H.... H0.... H H H H0.... H0.... H0.... H H H H H H0 Notes For A0 controllers, select heaters at 0% of rated full load current. For A0 controllers, select heaters at % of rated full load current. Individually boxed heaters master packed 0 per carton. V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

11 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST- NEMA Sizes 00, 0,, -/ NEMA Sizes 00, 0,, -/ NEMA Size NEMA Size NEMA Size For Open Type Catalog Prefix A0, A0, A00, B0, B0, C00 For Enclosed Type Catalog Prefix B0, B0, C00 Heater Ampere Range For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00 Notes For A0 controllers, select heaters at 0% of rated full load current. For A0 controllers, select heaters at % of rated full load current. Individually boxed heaters master packed 0 per carton. For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix B0, C00, A0, A0, A0, A0, A00-A0 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00 For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix A0, A0, A00-A0, A0-A0, B H H H H H H H H H H H H H H H H H H H H0.. H00.. H0.. H H0 H0 H0 H0 H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

12 Motor Control 0 0 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST-0 NEMA Size NEMA Size NEMA Size NEMA Size 0 and NEMA Size For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00 Heater Ampere Range For Open Type Catalog Prefix A0, A0, C00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A0, A0, A00, A00-A0 Notes For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Individually boxed heaters master packed 0 per carton. For Open and Enclosed Catalog Prefix A0, A0, A0-0, A0, A0, A00, A0, A0, A0, A0, A00-A0 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00-A0 For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A H H H H H H H H H H H H H H H 0..0 H.0. H.. H0.. H0 0.. H H0..0 H0.0. H0 0.. H0.. 0 H0.. H H0.. H0 0.. H0.. H0 Heater Catalog V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

13 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST-0 NEMA Size NEMA Size NEMA Size NEMA Size 0 and NEMA Size For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00 Heater Ampere Range For Open Type Catalog Prefix A0, A0, C00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A0, A0, A00, A00-A0 Notes For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Individually boxed heaters master packed 0 per carton. For Open and Enclosed Catalog Prefix A0, A0, A0-0, A0, A0, A00, A0, A0, A0, A0, A00-A0 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00-A0 For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00.. H00.. H0.0. H0.. H0.... H H H H0.... H H0.... H H H H H H0.... H H H0.... H0.... H H H H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

14 Motor Control 0 0 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST- NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00 Heater Ampere Range For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00 Notes For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A0, A0 For Enclosed Type Catalog Prefix A00 For Enclosed Type Catalog Prefix A00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 0 H00 H0 0 H0 H0 0 H0 H0 H0 0 H0 0 H0.. H0.. H0 Heater Catalog V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

15 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table ST- Table ST- Table ST- Table ST- Table ST- NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00 Heater Ampere Range For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00 Notes For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A0, A0 For Enclosed Type Catalog Prefix A00 For Enclosed Type Catalog Prefix A00.. H00.. H0.. H0.. H0.... H0.... H H H0.... H H0.... H H H H H H H H H0.... H0.... H H0.... H0.... H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

16 Motor Control 0 Type BNC Bimetal For replacement in existing applications only; for motors with. service factor. Table BNC- Table BNC- Table BNC- Table BNC- NEMA Sizes 00, 0,, -/ NEMA Sizes 00, 0,, -/ NEMA Size NEMA Size For Open Type Catalog Prefix A, A, B, B, C0 For Enclosed Type Catalog Prefix C0 Heater Ampere Range Note Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A, A, B, B For Open Type Catalog Prefix A, A, B, C0 For Enclosed Type Catalog Prefix A, A, A, A, B For Enclosed Type Catalog Prefix A, A, C H H H H H H H H H H H H H H H H H.0... H0.... H H H H H H H H H H H H0 Heater Catalog 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

17 Type BNC Bimetal For replacement in existing applications only; for motors with. service factor. Table BNC- Table BNC- Table BNC- Table BNC- NEMA Sizes 00, 0,, -/ NEMA Sizes 00, 0,, -/ NEMA Size NEMA Size For Open Type Catalog Prefix A, A, B, B, C0 For Enclosed Type Catalog Prefix C0 Heater Ampere Range Note Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A, A, B, B For Open Type Catalog Prefix A, A, B, C0 For Enclosed Type Catalog Prefix A, A, A, A, B For Enclosed Type Catalog Prefix A, A, C H H H H H H H H H H H H H H H H0.... H H0.. H0..0 H0 H00 H0 H0 H0 H0 H0 H0 H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

18 Motor Control 0 0 Type BNC Bimetal, continued For replacement in existing applications only; for motors with. service factor. Table BNC- Table BNC- Table BNC- Table BNC- Table BNC- NEMA Size NEMA Size NEMA Size NEMA Sizes 0 and NEMA Size For Open Type Catalog Prefix A, B, A, C0 For Enclosed Type Catalog Prefix B, A, A For Enclosed Type Catalog Prefix A, A, A, A Note Individually boxed heaters master packed 0 per carton. For Open Type Catalog Prefix A, A, C0 For Enclosed Type Catalog Prefix A, A, A, A, A, A For Enclosed Type Catalog Prefix A, A, A, A For Open and Enclosed Type Catalog Prefix A, A-, A, A, A Heater Ampere Range H H H H H H H H H H H H H H H.00. H.. H..0 H0.. H H H0.. H0.0. H0.. 0 H0.. H0.. 0 H H H0.. H0.0.0 H0 Heater Catalog V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

19 Type BNC Bimetal, continued For replacement in existing applications only; for motors with. service factor. Table BNC- Table BNC- Table BNC- Table BNC- Table BNC- NEMA Size NEMA Size NEMA Size NEMA Sizes 0 and NEMA Size For Open Type Catalog Prefix A, B, A, C0 For Enclosed Type For Enclosed Type Catalog Prefix A, A, Catalog Prefix B, A, A A, A Heater Ampere Range Note Individually boxed heaters master packed 0 per carton. For Open Type Catalog Prefix A, A, C0 For Enclosed Type Catalog Prefix A, A, A, A, A, A For Enclosed Type Catalog Prefix A, A, A, A For Open and Enclosed Type Catalog Prefix A, A-, A, A, A.0. H00.. H0..0 H H H H H H H H H H H H H H H H H H H H H H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

20 Motor Control 0 0 Type LT Slow Trip Eutectic Alloy For replacement in existing applications only; for motors with. service factor. Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- NEMA Size 00, 0,, -/ NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C0 For Enclosed Type Catalog Prefix A Notes Individually boxed heaters master packed 0 per carton. Individually boxed heater coils master packed 0 per carton. For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C0 For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C0 For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix A For Open and Enclosed Type Catalog Prefix A Heater Ampere Range H H H H H H H H H H H H H H H H H0.... H0.... H0.... H H H H H H0.... H H H H H0 Heater Catalog V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

21 Type LT Slow Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with. service factor. Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- NEMA Size 00, 0,, -/ NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C0 For Enclosed Type Catalog Prefix A Notes Individually boxed heaters master packed 0 per carton. Individually boxed heater coils master packed 0 per carton. For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C0 For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C0 For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix A For Open and Enclosed Type Catalog Prefix A Heater Ampere Range H H H H H H H H H H H H H H H H H H H H H H H H0 Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

22 Motor Control 0 0 Type N Originally a Westinghouse Product Type N Contactor Product History Time Line for Type N Size Present 0 Replacement Capabilities Contact Kits NEMA Size AC Coils Technology Upgrades Sizes 00 Freedom or IT. Sizes Freedom, Vacuum or IT. Poles Style Voltage Hz Part Two-, Three-Pole Four-, Five-Pole Original New Original New Sizes 0, 0/0/0 /0/0 0 D0G0 0 D0G D0G0 N/A N/A D0G0 N/A N/A /0/0 0/0/0 0 D0G N/A N/A D0G0 N/A N/A Size 0/0/0 /0/0 00 DG0 0 DG0 0/0/0/0 /0/0/0 00 DG0 N/A N/A DG0 0 DG0 0/0 0/0 0 DG0 N/A N/A Size 0/0/0 /0/0 0 DG0 0 DG0 0/0/00/0 /0/0/0 0 DG0 0 DG0 0/0 0/0 000 DG0 000 DG0 00/00 0/0 0 DG 0 DG Size 0/0/0 /0/0 0 DG DG0 00/00 0/0 DG 0 DG DG N/A N/A 0/0 0/0 00 DG0 N/A N/A V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

23 A00 Originally a Westinghouse Product A00 Size Starter Contact Kit for A00 Model J, Size Two-, Three-Pole A00 AC Coil, 0/0V, 0/0 Hz, Two-, Three-, Four-Pole, Sizes 00, 0 and Product History Time Line for A00, A0, A0, A0, A0, A0, A, A, A, A, A0, A, A, A, A0, A, A00, A0, A0, A0, A00, A0, A0, A0, A00, A0 and A0 Size Model Present 00 J J K Electrically held Mechanically held Replacement Capabilities Kits for Model J, Sizes 00, 0, and Description Poles Size 00 Size 0 Size Size Contact kit BG BG0 BG0 BG BG BG0 BG0 BG BG BG0 BG0 BG BG BG0 BG0 BG Arc box CG0 CG0 CG0 CG0 (two-, three-pole) CG0 CG0 CG0 CG0 (four-, five-pole) Cross bar N/A N/A N/A BG N/A N/A N/A BG Upper base (for single rated coils only) N/A N/A N/A BG N/A N/A N/A BG Lower base N/A N/A N/A 0CG0 N/A N/A N/A 0CG0 KO spring (pk. of 0) All N/A N/A N/A 0CG0 Terminal line/load (pk. of ) All N/A N/A N/A B0G0 AC Coils Voltage Hz Sizes 00, 0 and Size Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG C0G0 0C0G0 0C0G0 0CG0 00/0 0/0 0C0G0 0C0G0 0C0G0 0CG C0G0 0C0G0 0C0G0 0CG0 0/0 0/0 0C0G 0C0G 0C0G 0CG 0/0 0/0 0C0G 0C0G 0C0G 0CG 0 0C0G N/A 0C0G 0CG 0 0C0G 0C0G 0C0G 0CG 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG0 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG0 Notes Model C contact kits and coils 00, two-, three-, four- and five-pole contactors are same as Model J. All other parts are unavailable. Use quantity two BG (two-pole kit). Use one each of BG (two-pole kit) and BG (three-pole kit). Mounting hardware included. Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

24 Motor Control 0 0 A00 AC Coil, 0/0V, 0 Hz, Size A00 AC Coil, 0/0V, 0/0 Hz, Two-, Three-Pole, Sizes and, Model J DC Coils Size 0 Size Size Voltage Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 0 CG0 CG0 CG0 /0 CG0 CG0 CG0 Kits for Model J K, Sizes and Description Poles Size Model J Size Model J Size Model K Contact kit BG BG 0CG BG BG 0CG BG BG 0CG BG BG 0CG Arc box CG0 CG CG CG0 CG CG Cross bar BG BG BG0 BG BG Upper base BG BG BG BG BG Lower base 0CG0 0CG0 0CG0 0CG0 0CG0 KO spring (pk. of 0) All 0CG0 0CG0 BG0 Terminals line/load (pk. of ) All BG BG BG AC Coils Model J, Sizes Model K, Size Voltage Hz Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole 0/0 0/0 0CG0 0CG0 0CG0 0C0G CG0 0CG0 0CG0 0C0G0 00/0 0/0 0CG0 0CG0 0CG0 0C0G CG0 0CG0 0CG0 0C0G0 0/0 0/0 0CG 0CG 0CG 0C0G 0/0 0/0 0CG 0CG 0CG 0C0G 0 0CG N/A 0CG N/A 0 0CG N/A 0CG N/A 0/0 j 0/0 0CG0 0CG0 0CG0 0C0G0 0/0 j 0/0 0CG0 0CG0 0CG0 0C0G0 DC Coils k Model J, Sizes Voltage Two-, Three-Pole CG0 CG0 CG0 0 CG0 /0 CG0 Notes Use only on contactors originally supplied with a DC coil. Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Model C contact kits and coils 00, two-, three-, four- and five-pole contactors are same as Model J. All other parts are unavailable. Model K replaces Model J. Use quantity two BG (two-pole kits). Use one of each of BG (two-pole kit) and BG (three-pole kit). Use quantity two BG (two-pole kit). Use one each of BG (two-pole kit) and BG (three-pole kit). Model K replaces Model J. j Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. k Use only on units originally supplied with DC coil. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

25 Kits for GCA 0/0, Sizes and GPD Sizes Kit Size Size Size Size Size Contact kit (one per pole) BG0 0A0G AG CG0 CG0 (rear connected) CG0 (front connected) Arc box 00AG 0A0G D0G0 D0G0 DG0 Magnet assembly 00AG 00AG N/A N/A N/A Magnet spacing kit 00AG 00AG N/A N/A N/A Arc cup kit 00AG N/A N/A N/A N/A Load connection kit 00AG 0A0G N/A N/A N/A Line connection kit 00AG0 0A0G0 N/A N/A N/A KO spring- 00AG 0A0G N/A N/A N/A CT 00/ CH0 N/A N/A N/A N/A CT 00/ CH0 CT 00/ N/A 0A0G N/A N/A N/A CT 00/ N/A 0A0G N/A N/A N/A Phase barrier N/A N/A 0CG0 0CG0 CG0 (rear connected) Cross bar 00AG 0A0G N/A N/A N/A Shunt N/A 0A0G 0CG0 CG0 (set of three) CG0 (set of four) Coils Voltage Hz Size Size 0/0 0 00AG0 00AG0 0/0 0 00AG0 00AG0 00/0 0 00AG0 00AG0 0/0 0 00AG0 00AG0 00/0 0 00AG0 00AG0 0/0 0 00AG0 00AG0 /0 0 00AG 00AG 0/ 0 00AG 00AG 0/0 0 00AG 00AG 0/0 0 00AG 00AG 0/ AG 00AG 0/ AG 00AG 0/ 0 00AG 00AG 0/0 0 00AG0 00AG0 DC 00AG 00AG DC 00AG 00AG DC 00AG 00AG 0 DC 00AG 00AG Coils Line Voltage Sizes Required Size Vdc C0G0 00 Vdc Vdc C0G0 CG0 (contains coil 0 Vdc C0G0 and resistor) 0 Vdc C0G0 0/0 Vac C0G 0/0 Vac C0G 0 Vac C0G 0/0 Vac C0G0 0/ Vac C0G Notes Catalog No. A0/A00 Series replaces GCA/GPD Series. Renewal parts are the same. Use BG0 for Silver Tungsten applications. CT Kit replaces the single molded one CT assembly used on the old Size airbrake. The kit includes a single molded three CT assembly, two busbars and hardware. This CT Kit also replaces the single molded three CT assembly used on the present Size airbrake and Size vacuum contactor. Rectifier V 0A0G0 (one required). Rectifier 0V 0A0G0 (one required). Rectifier 00V 0A0G0 (one required). These coils require an external rectifier. If the rectifier needs to be replaced, order by the appropriate style number. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

26 Motor Control 0 0 DC Coil Conversion Kit Style AG0 A rectifier circuit converts the AC supply to DC supply. This conversion provides quiet operation and improves pickup and dropout characteristics. All necessary parts are included in the kit. L Style DG0 L Style DG0 Accessories for Size AC Contactors Coils AC/DC Coil AC Contactors Voltage Conversion Kit Accessories for Size AC Contactors Auxiliary Electrical Interlock Technology Upgrades Sizes 00 Freedom or IT. Sizes Freedom, Vacuum or IT. Sizes Freedom Size No upgrade available Replacement Coil Size 0 Vac AG0 AG0 0 Vac AG0 AG0 0 Vac AG0 AG Size 0 Vac AG0 AG0 0 Vac AG0 AG0 Contactor Size Catalog (Obsolete) 0 Vac AG0 AG Style (Obsolete) Circuits Catalog (Current) Style (Current) 00 (L-) (0D0G0) NO and NC J 0AG0 (L-D) (0D0G0) NO J0 0AG0 (L-E) (0D0G0) NO and NC J 0AG0 (L-B) (0D0G0) NO J0 0AG0 (L-H) (0D0G0) NO J0 0AG0 (L-J) (0D0G0) NO and NC DB JC N/A (T-A) (0D0G0) N/A N/A N/A (T-A) (0D0G0) N/A N/A N/A (T-B) (0D0G0) N/A N/A N/A (L-F) (0D0G0) N/A N/A N/A (L-G) (0D0G0) NO and NC DB JC 0AG0 (L-C) (0D0G) NC J0 0AG0 (L-M) (0D0G) N/A N/A N/A (L-P) (0D0G) NO and NC J 0AG0 (L-R) (0D0G) NC J0 0AG0 (L-S) (0D0G) NO and NC J 0AG0 L NO DG0 L NC DG0 L NO/NC DG0 L NO DG0 L NC DG0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

27 Manual Reset, Class 0, Thermal Type B Overload Relay Type B Overload Relay, Panel Mounted Field-Mountable Alarm Contact Note: Alarm contact available as factory modification of field mountable. For factory modification, add suffix B. Application Description The Type B overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in either singlephase or three-phase applications. Features Ambient compensation standard Alarm contact field mountable Class 0 00V design Inverse time delay trip Test trip device for weld check High visibility up-front trip indication Trip-free reset mechanism Operation The Type B overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connect either directly in the circuit to be measured, or through current transformers on applications NEMA Size and larger. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Overload Relay Selection Table For replacement in existing applications only. Motor Full Load Amperes Panel Mounted Catalog Ambient Comp. Alarm Contact Kit Selection Non-Comp. Ambient Compensation The Type B ambient compensated design is supplied as standard on all A00 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure. This feature reduces nuisance tripping in applications using compact control panels and motor control centers where internal temperature rise is significant compared to motor ambient temperature. The compensating characteristic is maintained in ambient temperatures from 0 C to C. Starter Mounted Catalog Replacement for Type B Overload Relays Ambient Comp. Non-Comp. Heaters Price of overload relay does not include heaters. Select from the tables on Pages V-T-0 to V-T-. Notes Includes contactor mounting bracket, overload relay and connection straps to contactor. For replacement on B00 sizes 00, 0 and, use BAA instead of BAA and use BNA instead of BNA. Design Standards UL 0, CSA, ANSI/NEMA ICS -. Replacement for Type A Overload Relays in Manual Reset Mode (Three-Pole Only) Ambient Comp. Non-Comp. Single-Pole (One NC Contact) 0.. BAJP BNJP BAA BNA..0 BAJP BNJP BAA BNA Use three-pole design, wire three-poles in series.0.0 Three-Pole (One NC Contact) 0.. BAJP BNJP BAA BNA BAJ BNJ..0 BAJP BNJP BAA BNA BAJ BNJ BAP BNP BAA BNA BAA BNA.0.0 BAP BNP BAA BNA BAA BNA Type B Overload Relay Size,, Catalog BNO- BNO- 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

28 Motor Control 0 0 Auto/Manual Reset, Class 0, Thermal Type A Overload Relay Three-Pole Panel Mounted Single-Pole Panel Mounted Application Description The Type A overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in either singlephase or three-phase applications. Features Field selectable manual/ auto reset Alarm contact factory available Class 0 00V design Inverse time delay trip Adjustable trip rating ±% Color-coded reset rod: Compensated (gray) Non-compensated (red) Operation The Type A overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size and larger. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Overload Relay Selection Table For replacement in existing applications only. Motor Full Load Amperes Heaters Price of overload relay does not include heaters. Select from the tables on Pages V-T-0 to V-T-. Automatic Reset The Type A overload relay can be supplied as an option on all A00 starters to provide automatic reset operation. The overload relay is always shipped in the non-automatic mode. To set up auto operation, reposition the reset rod by loosening and retightening a hold-down clamp at the base of overload relay. Notes Three-pole Type B Overload Relay is a suitable alternative to a three-pole Type A Overload Relay in Manual Reset Mode. For example, use BAJP for AAP and BNJ for ANA, etc. (See Page V-T-.) Alarm contact available only as factory modification on Type A relay. Design Standards UL 0, CSA, ANSI/NEMA ICS -. Panel Mounted Catalog Starter Mounted Catalog Ambient Comp. Non-Comp. Ambient Comp. Non-Comp. Single-Pole (One NC Contact) 0.. AAP ANP AAA ANA..0 AAP ANP AAA ANA AAP ANP AAA ANA.0.0 AAP ANP AAA ANA Three-Pole (One NC Contact) 0.. AAP ANP AAA ANA..0 AAP ANP AAA ANA AAP ANP AAA ANA.0.0 AAP ANP AAA ANA V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

29 Type FT Fast Trip, Class 0 Overload Relay Single-Pole Fast Trip, Panel Mounted Three-Pole Fast Trip, Panel Mounted Application Description The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in singlephase or three-phase applications. Features Class 0 00V design Inverse time delay trip Color-coded reset rod green Alarm contact factory available Field selectable manual/ auto reset Adjustable trip rating ±0% Ambient compensation included Operation The Type FT overload relay is a bimetallic actuated device. The bimetal elements are operated directly from line current, thus separate calibrating heater elements are not used. The overload relay may be wired directly in the motor circuit, or through current transformers on applications larger than 0A. Overload Relay Selection Table For replacement in existing applications only. Motor Full Load Amperes As the bimetals are heated by motor current flow, a deflection is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Panel Mounted Catalog Starter Mounted Catalog Single-Pole Three-Pole NEMA Size Single-Pole Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series) 0.. FTP-. FTP-. FTA-... FTP-. FTP-. FTA-... FTP-. FTP-. 0, FTA-... FTP-. FTP-. 0, FTA-... FTP-. FTP-. 0, FTA-...0 FTP- FTP- 0, FTA-.0 FTP- FTP- 0, FTA- FTP- FTP- FTA- FTP- FTP- FTA- FTP- FTP- 0, FTA- FTP- FTP- FTA- FTP- FTP- FTA- FTP- FTP- FTA- FTP- FTP- FTA- FTP- FTP- FTA- 0 FTP-0 FTP-0 FTA FTP-0 FTP-0 FTA-0 Notes Single-pole (one NO NC contact): Add suffix B. Three-pole (three NO NC contacts): Add suffix B. Example: FTPB-. Alarm contact available only as factory modification on FT relay. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

30 Motor Control 0 0 Heaters for Thermal Types A and B Overload Relays Product Description Each heater is identified by a catalog number stamped on one terminal. The heater application table indicates the range of full load motor current to which a given heater may be applied. Heaters should be selected on the basis of the actual full load current and service factor as shown on the motor nameplate or in the manufacturer s published literature. When motor and overload relay are in the same ambient and the service factor of the motor is. to., select heaters from the heater application table. If the service factor of the motor is.0, or there is no service factor shown, or a maximum of % protection is desired, select one size smaller heater than indicated. When motor and overload relay are in different ambients and when using non-compensated overload relays, select heaters from the tables on Pages V-T-0 through V-T- using adjusted motor currents as follows: decrease rated motor current % for each C motor ambient exceeds controller ambient. Increase rated motor current % for each C controller ambient exceeds motor ambient. For temperature compensated overload relays, select heaters according to the tables on Pages V-T-0 through V-T- and selection information above regardless of ambient. Protect the starter against short circuits by providing branch circuit protection per National Electrical Code (NEC ). Heater Selection for Types A and B Overload Relays, Sizes 00, 0, and Starters Non-Compensated Open Starters and Ambient Compensated Open and Enclosed Starters Block-Type Overload Using Three Heaters Single-Pole Type Overload Full Load Current of Motor (Amperes) Notes Based on 0 C and C wire for 0A or less. Based on 0 C wire for to A. Heaters are packaged in strips of six. Minimum ordering quantity is. Non-Compensated Enclosed Starters Block-Type Overload Using Three Heaters Single-Pole Type Overload Heater Catalog For Sizes 0, and Starters FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

31 Heater Selection for Types A and B Overload Relays, Sizes 00, 0, and Starters, continued Non-Compensated Open Starters and Ambient Compensated Open and Enclosed Starters Block-Type Overload Using Three Heaters Single-Pole Type Overload Non-Compensated Enclosed Starters Block-Type Overload Using Three Heaters Single-Pole Type Overload Full Load Current of Motor (Amperes) For Sizes 0, and Starters FH FH FH FH FH FH FH FH FH FH FH.0... FH..0.. FH For Sizes and Starters.... FH FH FH FH FH FH.. FH For Size Starters FH FH FH FH FH FH..0.. FH Notes Based on 0 C and C wire for 0A or less. Based on 0 C wire for to A. Heaters are packaged in strips of six. Minimum ordering quantity is. Heater Catalog 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

32 Motor Control 0 0 Heater Selection for Types A and B Overload Relays, Sizes and Starters Ambient Compensated Enclosed Starters All Applications Full Load Current of Motor (Amperes) Non-Compensated Enclosed Starters Heater Catalog For Sizes and Starters....0 FH.... FH.... FH FH FH FH.0... FH.... FH FH FH FH.... FH.... FH0. 0. FH FH FH FH FH FH FH FH FH For Size Starters 0 FH 0 0 FH FH FH 0 FH FH Heater Selection for Types A and B Overload Relays, Sizes and Starters Compensated Overload Relay Heater Open Starter Enclosed Starter Catalog Full Load Current of Motor (Amperes) Size (With 00/ Current Transformers) FH FH 0 0 FH FH 0 0 FH FH 0 0 FH 0 0 FH0 FH FH FH 00 FH Size (With 00/ Current Transformers) FH FH 0 0 FH 0 0 FH 0 0 FH FH FH FH0 FH 0 0 FH 0 FH 00 FH Size and Larger Advise full load current Notes Based on 0 C and C wire for 0A or less. Based on 0 C wire for to A. Based on C wire for greater than A. Based on C wire. Heaters are packaged in strips of six. Minimum ordering quantity is. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

33 A0 Lighting Contactor (Electrically Held/ Magnetically Latched) Originally a Westinghouse Product 0A, Four-Pole Magnetically Latched Product History Time Line for A0 Lighting Contactor (Electrically Held/Magnetically Latched) Size Amperes Model Present Size 0 Size 0 Size 00 Size 00 J Size 00 K Replacement Capabilities A0 Kits for 0 to 00A Description Poles 0A 0A 00A Notes For 00A A0 Magnetically Latched Lighting Contactors, order three-pole contact kit style BG0. Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different. Use parts for proper model only. Use quantity two BG (two-pole kit). Use one each of BG (two-pole kit) and BG (three-pole kit). Use quantity two BG (two-pole kit). Use one each of BG (two-pole kit) and BG (three-pole kit). Use quantity two BG (two-pole kit). Use one each of BG (two-pole kit) and BG (three-pole kit). 00A Model J 00A Model K Contact kit BG0 BG BG BG 0CG BG0 BG BG BG 0CG BG0 0CG BG0 0CG Arc box,, CG0 CG0 CG0 CG CG CG0 CG0 CG0 CG CG Cross bar BG BG BG BG0 BG BG BG Upper base BG BG BG BG (for single rated coils only) BG BG BG Lower base 0CG0 0CG0 0CG0 0CG0 0CG0 0CG0 0CG0 Electrically Held Only KO spring All 0CG0 0CG0 0CG0 BG0 (pack of 0) Terminal line/load (pack of ) All B0G0 BG BG BG 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

34 Motor Control 0 0 0V Coil for Electrically Held Lighting Contactor Style 0CG0 AC Coils Electrically Held Voltage AC Coils Electrically Held, continued 00 and 00A Model J 00A Model K Voltage Hz Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole Notes Hz 0A 0A Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG C0G0 0C0G0 0C0G0 0CG0 00/0 0/0 0C0G0 0C0G0 0C0G0 0CG C0G0 0C0G0 0C0G0 0CG0 0/0 0/0 0C0G 0C0G 0C0G 0CG 0/0 0/0 0C0G 0C0G 0C0G 0CG 0 0C0G N/A 0C0G 0CG 0 0C0G 0C0G 0C0G 0CG 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG0 0/0 0/0 0C0G0 0C0G0 0C0G0 0CG0 0/0 0/0 0CG0 0CG0 00CG0 0C0G CG0 0CG0 00CG0 0C0G0 00/0 0/0 0CG0 0CG0 00CG0 0C0G CG0 0CG0 00CG0 0C0G0 0/0 0/0 0CG 0CG 00CG 0C0G 0/0 0/0 0CG 0CG 00CG 0C0G 0 0CG N/A 00CG N/A 0 0CG N/A 00CG N/A 0/0 0/0 0CG0 0CG0 00CG0 0C0G0 0/ 0/0 0CG0 0CG0 00CG0 0C0G0 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Model K replaces Model J. Renewal parts are different. Use parts for proper model only. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

35 AC Coils Magnetically Latched Voltage Hz Two-Pole Three-Pole Four-Pole Five-Pole 0A 0/0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/0 AG0 AG0 AG0 AG0 0A 0/0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 00 and 00A 0/0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/0 AG0 AG0 AG0 AG0 0/0 0/0 AG0 AG0 AG0 AG0 0/ 0/0 AG0 AG0 AG0 AG0 Terminals (Line and Load) Size Two-Pole Three-Pole Four-Pole Five-Pole 0A N/A N/A N/A N/A 0A CG CG CG CG + G 00A CG CG CG CG + G 00A Model K Model J Model K Model J Model K Model J Model K Model J CG CG CG CG0 CG CG CG + G CG0 + G Other Accessories Size Control Module (Rectifier) 0 to 00A BG0 Notes Order quantity of two for four-pole design. Group numbers for the five-pole terminals represent the combination of the two-pole and three-pole number. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

36 Motor Control V0 and V00 Vacuum Contactors and Starters Originally a Westinghouse Product Heater Coils Heater Coil Selection for Type B Overload Relay Motor Full Load Current in Amperes for Use with Three Heaters Only Open Starter Ambient Compensated Overload Relay Size and 0A Heater Catalog Replacement Coils Vacuum Contactor Replacement Coils Part Description Suffix Size 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz J K H U 0AG0 0AG0 IDG0 0AG0 0 Size Vacuum Contactors FH FH FH0 FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH Size Vdc Vdc 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz Size 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz J K H U Notes Three are required per overload relay. Vdc can be directly applied to the Size and coil rated for 0V/0 Hz AC (cannot be applied to Size ). 0 Vdc can be directly applied to the Size and coil rated for 0V/0 Hz AC (cannot be applied to Size ). J K H U A0G0 A0G0 A0G0 A0G0 A0G0 A0G0 AG0 AG0 AG0 AG FH FH FH0 FH FH FH FH Size and 0A with 00/ Current Transformers FH FH FH FH FH FH FH FH0 FH FH FH FH FH Size and 0A with 00/ Current Transformers FH FH FH FH FH 0 00 FH FH0 FH FH FH FH V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

37 Freedom Series NEMA and IEC Originally a Cutler-Hammer Product Freedom Product Description The Cutler-Hammer Freedom Series starters and contactors feature a compact space-saving design using state-of-the-art technology and the latest in high strength, impact and temperature-resistant insulating materials. Starters and contactors are available in two rating/configuration styles NEMA (National Electrical Manufacturers Association) and IEC (International Electrotechnical Commission). The NEMA devices are sized based on traditional NEMA classifications and the IEC devices on international ratings. Internationally rated starters and contactors, as compared to NEMA devices, generally are physically downsized to provide higher ratings in a smaller package. Product History Time Line for Freedom CN and AN NEMA Size Series Present Size 00 A B Size 0 A B Size A B Size A B Size A Size A B Size A Size A B Size A Size A Note: See contactor/starter nameplate to determine Series A, B or C. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

38 Motor Control 0 Replacement Capabilities NEMA Sizes 00, 0,, and NEMA Sizes 00 and 0 See Contactor/Starter Nameplate to Determine Series A, B or C NEMA Size 00 0 NEMA Size 00 NEMA Size 00 NEMA Size 0 NEMA Size 0 Series A Series B Series C Series B Series C Description Part Part Part Part Part Renewal Parts Publication None None None None None Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H /0V, 0 Hz J V, 0 Hz K V, 0 Hz L V, 0 Hz L V, 0 Hz M 0V, 0 Hz N V, 0 Hz V, 0 Hz T V, 0 Hz T -0- V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Magnet Frame Armature Lower magnet frame Upper magnet frame Note Replace with complete contactor. 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

39 NEMA Sizes, and See Contactor/Starter Nameplate to Determine Series A or B NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size Series A Series B Series A Series B Description Part Part Part Part Part Renewal Parts Publication Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H /0V, 0 Hz J 0V, 0 Hz K V, 0 Hz L V, 0 Hz L -- V, 0 Hz M -- 0V, 0 Hz N -- V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Magnet Frame Armature Lower magnet frame Upper magnet frame Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

40 Motor Control 0 NEMA Sizes, and See Contactor/Starter Nameplate to Determine Series A or B NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size Series A Series B Series A Series B Series A Series B Description Part Part Part Part Part Part Renewal Parts Publication Contact Kits Two-pole Three-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H /0V, 0 Hz J 0V, 0 Hz K V, 0 Hz L V, 0 Hz L V, 0 Hz M V, 0 Hz N V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters three-pole ambient compensated bimetallic C0DNB C0DNB C0DNB C0DNB Current Transformer For replacement on existing starters only Magnet Frame Armature Lower magnet frame Upper magnet frame V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

41 NEMA Sizes and See Contactor/Starter Nameplate to Determine Series A or B NEMA Size NEMA Size NEMA Size NEMA Size Series A Series B Series A Series B Description Part Part Part Part Renewal Parts Publication Contact Kits Two-pole Three-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H 0/0V, 0 Hz J 0V, 0 Hz K 0 V, 0 Hz L 0V, 0 Hz L V, 0 Hz M 0V, 0 Hz N V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters three-pole ambient compensated bimetallic C0DNB C0DNB C0DNB C0DNB Magnet Frame Armature Lower magnet frame Upper magnet frame Note Contact Standard Open Control Aftermarket at for assistance. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

42 Motor Control 0 IEC Sizes A F See Contactor/Starter Nameplate to Determine Series A, B or C IEC Sizes A F IEC Sizes A C IEC Sizes A C IEC Sizes D F IEC Sizes D F Series A Series B Series C Series B Series C Description Part Part Part Part Part Renewal Parts Publication None None None None None Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H /0V, 0 Hz J V, 0 Hz K V, 0 Hz L V, 0 Hz V, 0 Hz T V, 0 Hz T -0- V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters: three-pole ambient compensated bimetallic C0DNB C0DNB C0DNB C0DNB C0DNB Current Transformer Transformer Magnet Frame Armature Lower magnet frame Upper magnet frame Notes Non-encapsulated coils. Replace with complete contactor. 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

43 IEC Sizes G and H See Contactor/Starter Nameplate to Determine Series A and B IEC Size G IEC Size G IEC Size H IEC Size H Series A Series B Series A Series B Description Part Part Part Part Renewal Parts Publication 0 0 Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H V, 0 Hz K V, 0 Hz L V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters: three-pole ambient compensated bimetallic C0DNB C0DNB C0DNB C0DNB Current Transformer Transformer Magnet Frame Armature Lower magnet frame Upper magnet frame Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

44 Motor Control 0 IEC Sizes J and K See Contactor/Starter Nameplate to Determine Series A and B IEC Size J IEC Size J IEC Size K IEC Size K Series A Series B Series A Series B Description Part Part Part Part Renewal Parts Publication 0 0 Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H V, 0 Hz K V, 0 Hz L V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters: three-pole ambient compensated bimetallic C0GNB C0GNB C0GNB C0GNB Current Transformer Transformer Magnet Frame Armature Lower magnet frame Upper magnet frame V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

45 IEC Sizes L, M and N Description IEC Size L IEC Size M IEC Size N Part Part Part Contact Kits Two-pole Three-pole Four-pole Five-pole Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or 0V, 0 Hz B V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H V, 0 Hz K V, 0 Hz L 0V, 0 Hz L V, 0 Hz M V, 0 Hz N V, 0 Hz V, 0 Hz T V, 0 Hz T V, 0 Hz U V, 0 Hz V V, 0 Hz W V, 0 Hz Y Overload Relays For replacement on existing starters three-pole ambient compensated bimetallic Current Transformer Transformer Magnet Frame Armature Lower magnet frame Upper magnet frame Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

46 Motor Control 0 0 IEC Sizes P, R and S IEC Size P IEC Size R IEC Size S Description Part Part Part Renewal Parts Publication Contact Kits Size Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or V, 0 Hz E 0V, 0 Hz or 0V, 0 Hz B V, 0 Hz or V, 0 Hz H 0V, 0 Hz or V, 0 Hz L 0V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E V, 0 Hz H V, 0 Hz K V, 0 Hz L V, 0 Hz M V, 0 Hz T Overload Relays Reference C overload relays Magnet Frame Armature Lower magnet frame Upper magnet frame IEC Size T, U and V IEC Size T IEC Size U IEC Size V Description Part Part Part Renewal Parts Publication Contact Kits Size Magnet Coils Coil Suffix 0V, 0 Hz or 0V, 0 Hz A V, 0 Hz or V, 0 Hz E V, 0 Hz or 0V, 0 Hz B V, 0 Hz or V, 0 Hz H V, 0 Hz or V, 0 Hz L V, 0 Hz or 0V, 0 Hz C V, 0 Hz or 0V, 0 Hz D V, 0 Hz E -- V, 0 Hz H 0V, 0 Hz K 0V, 0 Hz L V, 0 Hz M V, 0 Hz T Overload Relays Reference C overload relays Magnet Frame Armature Lower magnet frame Upper magnet frame Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

47 IT. Electromechanical NEMA Product History Time Line for IT. Electromechanical NEMA Product Present IT. Electromechanical NEMA Replacement Capabilities Contact Kits Replacements for NEMA Contacts and Starters NEMA Size Description Catalog 0A EMHCKT0 0A EMHCKT0 A EMHCKT A EMHCKT 00A EMHCKT00, A EMCKT NEMA Full Voltage Non-reversing Starter, Size 0, 0A EMCKT0, 00A EMCKT00 Product Description The Cutler-Hammer Intelligent Technologies (IT.) electromechanical starter from Eaton s electrical business consists of an IT. electromechanical contact block or contactor and an IT. electromechanical solid-state overload relay as a full voltage non-reversing (FVNR) or a full voltage reversing (FVR) device. Size 00 to Size Starters are factory or field assembled. Coils DIN Rail Catch 0A EMCKT0 A EMCKT 00A EMCKT00 Coil EMCC Coil EMCD, Coil EMCE Coil EMCF 00, 0, Catch with leaf spring and pad EMDRCB Catch with leaf spring and pad EMDRCD 0 Lug Kits Lug EMLUGKTC Lug EMLUGKTD, Lug EMLUGKTE Horizontal box lug kit EMLUGKTFA Vertical box lug kit EMLUGKTFB Dual lug kit EMLUGKTFC Overload Busbars 00, 0 For contactors and starters EMBBB For starters EMBBC For reversing contactors and reversing starters EMBBRC For starters EMBBD 0 For reversing contactors and reversing starters EMBBRD, For starters EMBBE, For reversing contactors and reversing starters EMBBRE Overload relay EMBBOF Notes H = Hold-Open. For reversing contactors and starters, order two. Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

48 Motor Control IT. Electromechanical IEC Product History Time Line for IT. Electromechanical IEC Product Present IT. Electromechanical IEC Replacement Capabilities Replacements for IEC Contacts and Starters Contact Kits Frame Size Description Catalog C 0A EMCKT0 C 0A EMCKT0 D A EMCKT D A EMCKT D 00A EMCKT00 0 IEC FVNR Starter, C-Frame Product Description The Cutler-Hammer Intelligent Technologies (IT.) electromechanical starter from Eaton s electrical business consists of an IT. electromechanical contact block or contactor and IT. electromechanical solid-state overload relay as a full voltage non-reversing (FVNR) or full voltage reversing (FVR) device. A-Frame ( mm) to F-Frame (0 mm) Starters are factory or field assembled. Coils DIN Rail Catch E A EMCKT E 0A EMCKT0 E 00A EMCKT00 F 0A EMCKT0 F A EMCKT F 00A EMCKT00 C Coil EMCC D Coil EMCD E Coil EMCE F Coil EMCF B, C Catch with leaf spring and pad EMDRCB D Catch with leaf spring and pad EMDRCD Lug Kits C Lug EMLUGKTC D Lug EMLUGKTD E Lug EMLUGKTE F Horizontal box lug kit EMLUGKTFA F Vertical box lug kit EMLUGKTFB Overload Busbars F Dual lug kit EMLUGKTFC B For contactors and starters EMBBB 0 C For starters EMBBC C For reversing contactors and reversing starters EMBBRC D For starters EMBBD D For reversing contactors and reversing starters EMBBRD E For starters EMBBE E For reversing contactors and reversing starters EMBBRE F Overload relay EMBBOF Note For reversing contactors and starters, order two. Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

49 XT IEC and NEMA Power Control XT Family of Contactors Product Description Eaton s line of XT Contactors and Starters includes nonreversing and reversing contactors, overload relay and a variety of related accessories. Because XT meets NEMA, IEC, UL, CSA, CCC and CE standards, it is the perfect product solution for applications all over the world. The compact, space saving and easy to install XT line of contactors and starters is the efficient and effective solution for customer applications from A to 000A and NEMA 0. Product History Time Line for XT Power Control Product 00 Present XT IEC and NEMA Power Control Replacement Capabilities Replacement Coils Voltage Coil Suffix Catalog Frame C Size 0/0 0/0 A XTCERENCOILCA 0 0 Vdc AD XTCERENCOILCAD 0/0 0/0 B XTCERENCOILCB 00 0 Vdc BD XTCERENCOILCBD /0 0/0 C XTCERENCOILCC 0/0 00/0 D XTCERENCOILCD 0/0 E XTCERENCOILCE 0/0 F XTCERENCOILCF 0/0 0/0 G XTCERENCOILCG 0/0 /0 H XTCERENCOILCH 0/0 0/0 L XTCERENCOILCL 00/0 N XTCERENCOILCN 0/0 P XTCERENCOILCP /0 /0 R XTCERENCOILCR Vdc RD XTCERENCOILCRD /0/0 T XTCERENCOILCT Vdc TD XTCERENCOILCTD /0 /0 U XTCERENCOILCU /0 W XTCERENCOILCW 0 Vdc WD XTCERENCOILCWD /0 Y XTCEBENCOILCY Frame D Size 0/0 0/0 A XTCERENCOILDA 0 0 Vdc AD XTCERENCOILDAD 0/0 0/0 B XTCERENCOILDB 00 0 Vdc BD XTCERENCOILDBD /0 0/0 C XTCERENCOILDC 0/0 00/0 D XTCERENCOILDD 0/0 E XTCERENCOILDE 0/0 F XTCERENCOILDF 0/0 0/0 G XTCERENCOILDG 0/0 /0 H XTCERENCOILDH 0/0 0/0 L XTCERENCOILDL 00/0 N XTCERENCOILDN 0/0 P XTCERENCOILDP /0 /0 R XTCERENCOILOR Vdc RD XTCERENCOILDRD /0 /0 T XTCERENCOILDT Vdc TD XTCERENCOILDTD /0 /0 U XTCERENCOILDU /0 W XTCERENCOILDW 0 Vdc WD XTCERENCOILDWD /0 Y XTCERENCOILDY 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

50 Motor Control Replacement Coils, continued Voltage Coil Suffix Catalog Frame F Size 0/0 0/0 A XTCERENCOILFA 0 0 Vdc AD XTCERENCOILFAD 0/0 0/0 B XTCERENCOILFB 00 0 Vdc BD XTCERENCOILFBD /0 0/0 C XTCERENCOILFC 0/0 00/0 D XTCERENCOILFD 0/0 E XTCERENCOILFE 0/0 F XTCERENCOILFF 0/0 0/0 G XTCERENCOILFG 0/0 /0 H XTCERENCOILFH 0/0 0/0 L XTCERENCOILFL 00/0 N XTCERENCOILFN 0/0 P XTCERENCOILFP Replacement Contact Kits For use with XTAE00D XTAE0D XTCEL XTCE0L XTCE00M XTCE00M Replacement Vacuum Tube Assembly Catalog For use with XTCE0N XTCE0N XTCE0N XTCE0N Replacement Arc Chambers For use with Catalog XTCERENCONTACTD XTCERENCONTACTL XTCERENCONTACTM XTCERENVACT0 XTCERENVACTBB0 XTCERENVACT0 XTCERENVACT0 Catalog /0 /0 R XTCERENCOILFR /0 /0 T XTCERENCOILFT XTCEL XTCEL XTCERENARC XTCERENARC 0 Vdc TD XTCERENCOILFTD /0 U XTCERENCOILFU XTCE0L XTCE00M XTCERENARC0 XTCERENARC00 /0 /0 W XTCERENCOILFW 0 Vdc WD XTCERENCOILFWD XTCE00M XTCE00M XTCERENARC00 XTCERENARC00 /0 Y XTCERENCOILFY Frame G Size Note Electronic modules including coils. 00 0V 0/0 A XTCERENCOILGA 0 0 Vdc AD XTCERENCOILGAD 0 0V 0/0 B XTCERENCOILGB 00 0 Vdc BD XTCERENCOILGBD 0 00V 0/0 C XTCERENCOILGC 0 0V 0/0 L XTCERENCOILGL /0 /0 T XTCERENCOILGT Vdc TD XTCERENCOILGTD V 0/0 W XTCERENCOILGW 0 Vdc WD XTCERENCOILGWD Frame L Size 0 0 Vac/Vdc A XTCERENCOILLA 0 00V 0 0 C XTCERENCOILLC Vdc TD XTCERENCOILLTD 0 Vac/Vdc Y XTCERENCOILLY 0 Frame M 0 0 Vac/Vdc A XTCERENCOILMA 0 00V 0 0 C XTCERENCOILMC Vdc TD XTCERENCOILMTD 0 Vac/Vdc Y XTCERENCOILMY Frame N 0 0 Vac/Vdc A XTCERENCOILNA 0 00V 0 0 C XTCERENCOILNC 0 Vac/Vdc Y XTCERENCOILNY V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

51 Advantage Originally a Westinghouse Product Advantage Starter Product Description Setting a new standard in motor control, revolutionary in design, Advantage motor starters employ state-of-theart technology in solving motor control application problems that have existed for ages. Customer focus group input and,000 man-hours of engineering ingenuity have been combined to create a motor starter that dramatically extends operating life in a physical space requirement one half the size of conventional motor starters. Product History Time Line for Advantage Contactors and Starters Size 000 Present Sizes Replacement Capabilities Contact Kits Coils Advantage / A00 Series Support and Transition to Freedom-C00 Series Power Control New Technologies Eaton has consolidated the Advantage and Advantage+ product lines into a single offering effective July, 0. This product consolidation will ensure Eaton s ability to continue supporting the Advantage installed base. Replacements for Contact Kits and Coils Description Replacement contact kit, size single, three-pole Replacement contact kit, size two, three-pole Replacement contact kit, size three, three-pole Replacement contact kit, size four, three-pole Replacement contact kit, size five, three-pole Replacement contact kit, size six, three-pole Size one and two, 0/0V, 0 Hz Size three and four, 0/0V, 0 Hz Size five and six, 0/0V, 0 Hz The Advantage+ series features: Enhanced control board circuitry Same footprint as the Advantage series No change in accessories Backwards compatibility of control boards for NEMA Sizes As a result of the consolidation, Advantage series part numbers will be replaced by the Advantage+ series. Replacements for Control and Overload Boards Offering Replaced By Advantage contactors (sizes L ) Advantage starters (sizes L ) Advantage overload relays Replacement control boards (Sizes L,, ) Replacement control boards (Size,,,, DP, DP) Accessories Advantage+ contactors (sizes L ) Advantage+ starters (sizes L ) Advantage+ starter No change: continue to order Advantage Advantage+ control boards No change Catalog WCK WCK WCK WCK WCK WCK WCOILF WCOILF WCOILF However, please note the following: Replacement control boards for Advantage NEMA Sizes L, & are not interchangeable; therefore, Eaton will continue to manufacture these replacement boards Overload boards are no longer available. Overloads are to be replaced with a complete starter All other sizes will accept an Advantage+ replacement board. Please see the table below for additional details 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

52 Motor Control 0 0 Technology Upgrades This product is currently listed in Volume Motor Control and Protection, CA00000E, Tab. C0 Electronic Overload C Motor Insight Replacement Circuit Boards Description Freedom Series Starters C0 Electronic Overload Description (With Ground Fault Protection) Overload Range (Amperes) Freedom Series Contactor C Motor Insight Catalog NEMA Size starter ANDN0AG00 NEMA Size starter 0 ANDN0AG00 NEMA Size starter ANGN0AG0 NEMA Size starter 0 00 ANKN0AG00 NEMA Size starter 0 ANNN0AG0 NEMA Size starter 0 00 ANSN0AG00 Overload Range (Amperes) Freedom Contactor Catalog Motor Insight Catalog (no display on unit) Motor Insight Display Catalog (in the door mounting) CNDNAB Size C00NOUI C & DE-QPIP00 0 CNDNAB Size C00NOUI C & DE-QPIP00 0 CNGNAB Size C00NOUI C & DE-QPIP00 0 CNKNA Size C00NOUI C & DE-QPIP00 0 CNNNA Size C00NOUI & CCTKIT0 C & DE-QPIP CNSNA Size C00NOUI & CCTKIT00 C & DE-QPIP00 Existing Starter Replacement Circuit Board Standard NEMA Size L starter board 0 Hz W00MLCFC WCBSLF Standard NEMA Size starter board 0 Hz W00MCFC WCBSF Standard NEMA Size starter board 0 Hz W00MCFC WCBSF Advantage+ NEMA Size L starter board 0 Hz W+00MLCFC W+CBSLF Advantage+ NEMA Size starter board 0 Hz W+00MCFC W+CBSF Advantage+ NEMA Size starter board 0 Hz W+00MCFC W+CBSF Standard or Advantage+ NEMA Size starter board 0 Hz W00MCFC or W+00MCFC W+CBSF Standard or Advantage+ NEMA Size starter board 0 Hz W00MCFC or W+00MCFC W+CBSF Standard or Advantage+ NEMA Size starter board 0 Hz W00MCFC or W+00MCFC W+CBSF Standard or Advantage+ NEMA Size starter board 0 Hz W00MCFC or W+00MCFC W+CBSF V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

53 Definite Purpose Originally a Cutler-Hammer Product Product History Time Line for Definite Purpose, Bulletin 0, and Replacement Capabilities Technology Upgrades Definite Purpose Technology Upgrades Type A C C B 0 Contactors 0A 0 0A Starters 0A Starters 0A Note Pole Amperes Present 0 Contactors P, P, P, 0, 0 P, P 0, 0 P, P, 0 Starters P Starters P C Contactors P, P, P, 0, 0 P, P, 0,, 0 P 0, 00, 00, 0 Contact Kits for Types 0,, Contact Kit Part Contactor or Starter Size, Ampere Rating A Inductive, 0A Inductive 0A Inductive 0, 0A Inductive A Inductive 0A Inductive Description A Resistive 0, 0A Resistive 0A Resistive 0, A Resistive 0A Resistive 0A Resistive Single-pole kit Three-pole kit -- Magnetic Coils for Types 0, and Coil Part Coil Voltage Ampere Rating Coil, and 0A Inductive 0A Inductive 0, 0, and 0A Inductive Suffix 0 Hz 0 Hz, 0 and 0A Resistive 0A Resistive 0,, 0 and 0A Resistive Replace with new Definite Purpose contactor or starter. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

54 Motor Control 0 0 Renewal Parts Renewal Contact Kits for C Definite Purpose Contactors Replace complete contactor for: CA_ CB_ CC_ CD_ Renewal Contact Kits for C Definite Purpose Contactors Single-Pole Kit Two-Pole Kit Three-Pole Kit Catalog Part Part Part CFNF0 -- CFNF0 -- CFNF0 -- CFNF0 -- CFNF --0 CFNF -- CGNF0 CGNF0 CHNE0 -- CKNE00 - CKNE00 - CLNE0 -- Product Selection AC Coils AC Coil Voltage Frequency Coil Suffix Part,, 0 and 0A Two- and Three-Pole (Series D and E) 0 R -- T -- 0/0 A -- 0/0 B -- 0/0 0 J --0 0/0 C -- 0/00 D -- H -- 0/ 0 L --,, 0 and 0A Two- and Three-Pole (Series C) 0 R -- T -- 0/0 A -- 0/0 0 B -- 0/0 C -- 0/00 D -- 0 H -- 0/ 0 L --,, 0 and 0A Two- and Three-Pole (Series D and E) 0 R -- T -- 0/0 A -- 0/0 B -- 0/0 0 J --0 0/0 C -- 0/00 D -- H -- 0/ 0 L -- 0A Two- and Three-Pole (Series D and E) 0 R -- T -- 0/0 A -- 0/0 B -- 0/0 0 J --0 0/0 C -- 0/00 D -- H -- 0/ 0 L -- V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

55 AC Coils, continued AC Coil Voltage Frequency Coil Suffix Part 0A Two- and Three-Pole (Series D and E) 0 R -- T -- 0/0 A -- 0/0 B -- 0/0 0 J --0 0/0 C -- 0/00 D -- H -- 0/ 0 L -- 0 and A Two- and Three-Pole;, 0 and 0A Four-Pole 0 R -- T -- 0/0 A -- 0/0 0 B -- 0/0 C -- DC Operation These DC coils have separate pick-up and seal windings. The pick-up winding must be connected to an early break normally closed auxiliary contact block and provide the magnetic force required to close the magnet. As the magnet approaches the closed position, the early break normally closed contact is opened and the holding coil is inserted in series with the pick-up winding. The early break contact block (C0KGD) has to be attached to the side of the contactor, taking up one of the positions available for add-on auxiliary contact blocks. DC Coil Elementary Diagram Contactors and Starters A (Top) Hold (Seal) Pick-Up A (Top) 0/00 D -- 0 H -- 0/ 0 L -- 0A Two- and Three-Pole (Series F) 0/0 T -00-0/0 A -00- NCI Early Break Normally Closed Auxiliary Contact Conductor Extending from Bottom of Coil B /0 C H -00-0A Three-Pole 0/0 T -- 0/0 A -- 0/0 B -- 0/0 C -- 0/00 D E -- H -- 00, 00 and 0A Three-Pole 0/0 0/0 A -- 0/0 B -- 0/0 C -- 0/00 D E -- H -- DC Coils DC Coil Voltage Note Coil Suffix Part,, 0 and 0A Two- and Three-Pole (Series D and E) R -- T -- W -- 0 A -- 0A Two- and Three-Pole (Series D and E) R -- T -- W -- 0 A --,, 0 and 0A Two- and Three-Pole (Series C) R -- T -- W -- 0 and A Two- and Three-Pole;, 0 and 0A Four-Pole (Series C) R -- T -- W -- 0 A -- DC coils require an early break NC auxiliary contact C0KGD (NCI) or C0KGD (NO- NCI). Order separately, not included with replacement coil. 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

56 Motor Control 0 0 JF Autostarter Originally a Westinghouse Product Start Kit Style 0D0G Run Kit Style 0D0G Grid Kit Style D0G0 Product Description Kits contain a complete set of moving contacts, stationary contacts and springs. Product History Time Line for JF Autostarter Type Present AF A MB JF Replacement Capabilities Manual Autostarter Kits Frame Size Solenoid Assembly with Coil (All Sizes) Volt Hz Style Technology Upgrades ECN ECN reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter. Notes Required Start Contacts Required Run Contacts Required Grid Stack Kit A0G A0G D0G0, L 0D0G 0D0G D0G0 M MM D0G0 D0G0 D0G0 0 C0H0 0 0 C0H0 0 0 C0H0 0 C0H0 When replacing solenoid assembly series C0, use adapter plate style D0H0 quantity one required. These styles replace coil style BG. When ordering new style as replacement, customer must order adapter plate D0H0 quantity one required. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

57 ME and MD DC Contactors Originally a Westinghouse Product Single-Pole, Cat. No. MD0 with L- Auxiliary Contact Product Description The Cutler-Hammer ME and MD line of DC contactors were and are designed to control functions of a connected motor by starting, stopping, reversing and regulating. Motor protection is provided when the contactors are combined with an appropriate protective device such as an overcurrent relay. Application Description Typical applications for the contactor functions are as variable voltage controller disconnects, fans, pumps, conveyors, rolling mills, cranes, or anywhere a DC motor is used. Product History The Cutler-Hammer ME and MD line of DC contactors dates back to the early 0s in East Pittsburgh, PA, where the development of the M contactors was begun by the Westinghouse Electric Corporation to be used in steel rolling mills and nicknamed mill duty devices. Added frame sizes were developed to complete the line in Buffalo in the late 0s. These devices were primarily mounted on insulating plates and were rear connected for ease of wiring the motor current conductors. In the 0s, front-mounted MD versions of the devices were developed to mount devices on steel panels because the insulating panels were expensive and difficult to manufacture. Product History Time Line for M Series DC Contactors In the late 0s, rearconnected devices were rare and the ME contactor line was created for front connection, with a rear connection kit available and the M rear connected version discontinued. The MR normally closed line was also introduced as a standard at that time. NEMA Size Present Sizes 0 small frame Type M Type MD Type ME Large frame Type M Size large frame Type M Type ME Sizes Type MME Type ME Sizes Type M Type MD Size front connected Type M Type MD Rear connected Type MR Sizes front connected Type M Type MD Rear connected Type MR 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

58 Motor Control 0 Replacement Capabilities ME Series Renewal Parts Kits Description ME Series Renewal Parts Coils Part Operating Coils 0//0/00/0 Voltage Ampere Sizes Note If lower coils are required, order separately. NO Pole NO Poles NC Pole NO/NC Pole Qty. Part Qty. Part Qty. Part Qty. Part Contact kit A0G A0G A0G A0G Arc box 0//0A A0G0 A0G0 A0G0 A0G0 Arc box 00/0A A0G0 A0G0 A0G0 A0G0 Shunt kit A0G A0G 0A0G0 AG0 Armature kit A0G A0G 0A0G0 AG0 Blowout assembly 0A A0G A0G A0G A0G A A0G A0G A0G A0G 0A A0G A0G A0G A0G 0/0A A0G A0G A0G A0G Rear connection kit A0G0 A0G0 A0G0 A0G0 Holding Coils (Lower) NO/NC Contactors Only 0//0 Ampere Sizes 00/0 Ampere Sizes 0BG0 AG0 0BG 0/ 0BG AG C0G 0BG0 AG 0BG0 0BG0 AG 0BG 0/0 0BG0 AG 0BG0 0 0BG0 AG 0BG 00 0BG N/A N/A 0 0BG AG 0BG0 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

59 MR and MD Series Sizes Renewal Parts Kits Type MR and MD Notes MR = rear connected; MD = front connected. Type MR only. Type MD only. Part Current Contact Kit 0/0R D0G 0 D0G 0/0 D0G 0/0 D0G 0 D0G 0R D0G 0 D0G0 Shunt 0/0R A0G0 0 AG0 0 AG0 0 AG0 0 AG0 0 AG0 0/0R AG0 0 AG0 Arc Box 0/0 AG0 0/0, 0/0 AG0 0/0 AG0 Armature Kit 0/0R AG0 0 A0G0 0/0 AG0 0/0 AG0 0/0R AG0 0 AG0 Blowout Coil Assembly Kit M0/0 AG0 M0/0 AG0 M0/0 A0G0 M0/0R AG0 M0 AG0 Blowout Coil Assembly Kit M0/0 D0G0 M0/0 D0G0 M0/0 DG0 M0 D0G0 M0 D0G0 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

60 Motor Control M and MD Series Sizes Coils M and MD 0 M and MD 0 M and MD 0/0 Voltage Part Symmetrical Wiring Part Symmetrical Wiring Part N/A AG 0/ N/A AG 0BG 0BG0 AG0 0BG0 0BG AG0 0BG0 0 0BG0 AG0 0BG0 0 0BG AG 0BG0 0 0BG0 AG0 0BG0 Symmetrical Wiring M and MD 0/0 M and MD 0 M and MD 0 Voltage Part Symmetrical Wiring Part Symmetrical Wiring Part Symmetrical Wiring 0 AG0 A0G0 0BG AG0 L0G0 0BG0 LG0 L0G0 0BG AG0 AG0 0BG 0 0BG0 LG0 L0G0 0 0BG0 0 0BG P0G0 LR0G0 0 0BG0 0 0BG LG0 L0G0 0 0BG0 00 N/A LG0 Voltage M and MD 0R Coil Resistor Resistor Mounting Part Symmetrical Wiring Part Symmetrical Wiring Part Symmetrical Wiring 0 N/A N/A N/A 0 LG0 DG0 D0G0 0 N/A DG D0G0 Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. Notes Two coils connected in series. Two coils connected in parallel. Two resistors connected in parallel. Resistors connected in series. V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

61 C0 Mill Type DC Contactors Originally a Cutler-Hammer Product Size Two-Pole Contactor NO Contactor Product Description These DC mill type contactors are designed for heavy industry service and are suitable for use on moving machinery. The contactors listed in this section are for surface mounting on steel panels and front-of-panel wiring. The power stud assembly is mounted on the side of the contactor, rather than as part of a separate mounting kit. The contactors feature forged steel armature levers and magnet frames for superior physical strength. Selflubricating bearings eliminate the need for lubricating the contactor. Product History Time Line for C0 Mill Type DC Contactors New hot-molded arc chute assemblies contain no asbestos and have better arc extinction characteristics for longer contact life. The short stroke armature results in a mechanical life of more than 0 million operations. Size Present Sizes Note: The C0 contactors were renumbered in from the old 00 Series, which date back to. Consult factory for old 00 Series replacements and parts. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

62 Motor Control Replacement Capabilities Set of Contact Replacement Capabilities for C0 Mill Type DC Contactors Part s Description Set of Contacts Size Single-Pole, Two-Pole, Three-Pole and Ltl and 0A Size Single-Pole NO, NC and Ltl 00A Size Single-Pole NO, NC and Ltl 0A Size Single-Pole NO, NC and Ltl 00A Size Single-Pole NO, NC and Ltl 00A Size A Single-Pole NO, NC and Ltl 0A Size Single-Pole NO 0A Single-pole copper Single-pole silver Two-pole copper -- Three-pole copper Arc Shield Coils Arc Shield Right hand Left hand Coils Single-pole NO 00V V V V Single-pole NC 00V V V V Single-pole Ltl 00V V V V Two-pole 00V -- V -- 0V -- 0V -- Three-pole 00V -- V -- 0V -- 0V -- Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. Notes Series resistor used with coil for voltage shown. Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise Bulletin or Serial of controller. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

63 AC and DC Brakes Originally a Cutler-Hammer Product Size -Inch Brake and Wheel Product Description Cutler-Hammer Type S brakes are field-proven AC/ DC brakes. For applications up to 00 rpm/0 hp. Precision holding and stopping in,., and 0-inch wheel sizes. With standard bore sizes straight or tapered, non-asbestos linings and off-the-shelf availability, electrically released and spring applied, providing fail-safe operation. The retarding torque developed is directly proportional to the spring pressure. Typical applications include conveyors, machine tools, printing presses, small cranes, overhead doors, dumb waiters, vacuum molding machines and carnival rides. Product History Time Line for AC and DC Brakes Types Present -inch Small Solenoid -inch Large Solenoid -/-inch Old Style -/-inch Updated -inch -inch High Torque -/-inch 0-inch 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

64 Motor Control 0 Replacement Capabilities Renewal Parts for Cat. No. Shoe Brakes Part s -Inch Brake -/-Inch Brake -Inch Brake 0-Inch Brake, 0 and Lb Torque Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. Parts listed are for current line of brakes. Kit contains two linings and rivets for one brake. Part number covers one shoe only. and Lb Torque 0 and Lb Torque and 0 Lb Torque Description Magnet Coils Coil Suffix 0V, 0 Hz V, 0 Hz /0V, 0/0 Hz V, 0 Hz /0V, 0/0 Hz V, 0 Hz /0V, 0/0 Hz V, 0 Hz /0V, 0/0 Hz V, 0 Hz /00V, 0/0 Hz V, 0 Hz V, 0 Hz V, 0 Hz V, 0 Hz Vdc Vdc Lining kit with rivets Shoe with lining Inner -- Outer Solenoid without coil AC DC RP publication number 0 AC AC AC AC DC DC DC DC Lb Torque 0 Lb Torque 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

65 DPM-Contactor DPM 000 Vdc Contactor Product Description The Cutler-Hammer DPM 000 Vdc Definite Purpose Contactor has been designed to meet severe environmental and vibration conditions found in your worst applications. The contactor is of unit construction, assembled on a molded insulated base, providing maximum performance in minimum space. Product History Time Line for DPM-Contactor Device Present DPM-Contactor Replacement Capabilities DPM-Contactor Renewal Parts Catalog Description Contact kit Arc box AG0 AG0 Shunt CG0 Coils Vdc AG0 Vdc AG0 Vdc AG0 Vdc AG0 0/ Vdc AG Vdc AG Vdc AG 00 Vdc AG0 Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

66 Motor Control 0 0 AVD-Contactor 000 Vdc Contactor Product Description The AVD-Contactor is a single-pole normally open, load break, bi-directional definite purpose DC contactor. The device is rated at 00A continuous and is capable of switching up to 000 Vdc loads. Operating Coil Characteristics Coil Voltage Current Draw at Nominal Voltage (± % at 0 C) Catalog Product History The Cutler-Hammer AVD (Advanced DC Contactor) was released for sale in. The device has not gone through any significant redesigns since its introduction. Product History Time Line for AVD-Contactor Device 000 Present AVD-Contactor Replacement Capabilities Replacement Coils Coil Voltage (Vdc) Auxiliary Contacts Replacement Contacts and Arc Chute Quantity Required per Description Contactor Catalog Contact Configuration Terminal Configuration Catalog NO/NC Fast-on 0-- NO Fast-on 0-- NC Fast-on 0-- NO/NC Screw type 0- NO Screw type 0-- NC Screw type 0-- Catalog Stationary contact - Movable contact - Arc chute -0 Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

67 D-Contactor 0 Vdc Contactor Product Description The D-Contactor is a singlepole normally open, load break, bi-directional definite purpose DC contactor. Two devices are available rated at 00 and 000A at 0 Vdc. Operating Coil Characteristics Coil Voltage Current Draw at Nominal Voltage (±.% at 0 C) Catalog Product History The Cutler-Hammer D-Contactor was released for sale in early 0s. The original device included a permanent magnet blowout coil and square main contacts. The permanent magnet blowout coil device was uni-directional or the current could only flow through the device in one direction. As such, it was essential that the polarity as marked on the power terminals be maintained. The permanent magnet blowout device is no longer offered. Product History Time Line for D-Contactor Permanant Magnet Blowout Device Blowout Coil Device Replacement Capabilities Replacement Coils The device was redesigned in the early 0s to include round main contacts and an intermittent duty blowout coil in lieu of the permanent magnet blowout. The blowout coil device is bi-directional or current can flow through the device in either direction. Although contact life is maximized if the +terminal is at the top of the device, it is not essential that polarity be maintained. The present blowout coil device is a form, fit, function replacement for the original Auxiliary Contacts Contact Terminal Catalog Configuration Configuration Replacement Contacts, Blowout Coil and Arc Chute Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. permanent magnet blowout device. In addition, the present contact kits with the round contacts can be used on the original devices that employed the square main contacts. Subsequent minor product enhancements have been made with the new parts being a direct replacement for the parts that they replaced. Device Present Coil Voltage (Vdc) Catalog Device Rating Amperes Main Contact Configuration NO/NC Fast-on 0-- NO Fast-on 0-- NC Fast-on 0-- NO/NC Screw type 0- NO Screw type 0-- NC Screw type 0-- Contacts Catalog 00 Two-main Main contacts - 00 Two-main Arcing contacts Four-main Main contacts Four-main Arcing contacts - 00 and 000 Two- and four-main Blowout coil - 00 and 000 Two- and four-main Arc chute Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

68 Motor Control Reversing/Assignment Contactors Product History The Cutler-Hammer Reversing/Assignment Contactor was released for sale in the early 0s. The original device incorporated a leaf spring contact assembly and square contacts. The device was redesigned in the early 0s to incorporate a coil spring contact assembly with round contacts. The present device is a form, fit, function replacement for the original device. In addition, the original leaf spring contact assembly devices can be upgraded to the new coil spring contact assembly with the one-time purchase of a contact upgrade kit. The standard contact kit can then be used for subsequent contact replacements Vdc Contactor Product Description The Reversing/Assignment Contactor is a double-pole, double-throw, non-load break definite purpose DC contactor. A three-position center-off and a two-position magnetically-latched configuration is available. The device is rated for 00A, 000 Vdc. The Reversing Contactor includes cross-over busbars for DC motor reversing applications; the Assignment Contactor omits the cross-over busbars for motor assignment applications. Operating Coil Characteristics Coil Voltage Current Draw at Nominal Voltage (±.% at 0 C) Catalog Product History Time Line for Reversing/Assignment Contactors Device Present Leaf Spring Contact Assembly Device Coil Spring Contact Assembly Device Replacement Capabilities Replacement Coils Coil Voltage (Vdc) Catalog Replacement Contacts Device Auxiliary Contacts Contact Terminal Catalog Configuration Configuration NO/NC Fast-on 0-- NO Fast-on 0-- NC Fast-on 0-- NO/NC Screw type 0- NO Screw type 0-- NC Screw type 0-- Configuration Catalog Reversing/assignment Three-position -0 Reversing/assignment upgrade kit Three-position -0- Magnetic latched reversing/assignment Two-position -0- Technology Upgrades This product currently listed in Volume Motor Control and Protection, CA00000E, Tab. Note The -0- contact kit will upgrade the three-position, reversing/assignment device from the original design that incorporated a leaf spring contact structure to the present design that incorporates a coil spring contact structure. The -0 contact kit can then be used after the device has been upgraded for the subsequent contact replacement. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

69 P- and S-Contactors Product History The Cutler-Hammer P-Contactor and S-Contactor were released for sale in the 0s. These were singlepole DC contactors that used two arc chutes. They typically carried a 000 Vdc, 00A rating and were discontinued in the mid 0s. A few renewal parts are still available. Power Contactor Product Description The P- and S-Contactors are single-pole normally open, load break DC contactors. Although the devices have two arc shields, they are functionally single-pole devices. The contactors typically carried a 000 Vdc, 000A rating and were applied in locomotive, rapid transit and high horsepower DC drive applications. Product History Time Line for P- and S-Contactors Device Present P- & S-Contactors Replacement Capabilities A few renewal parts are still available. Auxiliary Contacts Contact Configuration Replacement Contacts, Blowout Coil and Arc Chute Technology Upgrades This product can potentially be replaced with the DPM-Contactor or D-Contactor depending on the application. Please contact our Technical Resource Center for replacement device selection. Further Information Terminal Configuration For further replacement parts information, contact Standard Open Control Aftermarket at Pricing Information Price and Availability Digest (PAD) Catalog NO/NC Fast-on 0-- NO Fast-on 0-- NC Fast-on 0-- NO/NC Screw type 0- NO Screw type 0-- NC Screw type 0-- Description Quantity Required per Contactor Catalog Contact kit - Arc chute - Blowout coil - Publication PT0000E BF0SE CA00000E Description Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart Vacuum Starters and Contactors Volume Motor Control and Protection Vista/VISTALINE Discount Symbols CD-C, CD-C, CD and CD- 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

70 Motor Control Low Voltage Soft Starters 0 Contents Description Page Low Voltage Soft Starter Product Description, Product History, Product History Time Line..... V-T-0 Replacement Capabilities, Technology Upgrades..... V-T- Low Voltage Adjustable Frequency AC Drives Product Description, Product History Time Line..... V-T- Replacement Capabilities, Technology Upgrades..... V-T- Soft Starters Product Description Soft starters serve to provide reduced voltage starting, protection and control for standard three-phase induction motors. They are commonly found in applications like conveyors, compressors, extruders, pumps and blowers, etc. Reduced voltage starting is beneficial because current and torque are reduced during the motor starting process. This reduces the electrical and mechanical shock experienced during motor starting, prolonging motor and equipment life. Soft starters also provide for maximum efficiency of the motor duty cycle by electronically sensing the motor load and reducing the voltage applied to the motor when it is running at less than full load torque. Soft starters also provide short circuit and various types of electronic protective functions. Common features include phase loss, undervoltage, current balance, phase rotation, current limit, overtemperature, etc. Soft start controllers are similar to reduced voltage motor starters, except they include no overload or shortcircuit protection. Soft start controllers are applied in series with conventional electromechanical starters to provide the benefits of reduced voltage starting at lower cost. Electromechanical starter contact life is also improved by the soft start controller. S+ and S0+ Soft Starter 0 V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

71 Low Voltage Soft Starters Product History Eaton s present line of Cutler-Hammer soft starters is the culmination of years of product development. In, Vectrol Engineering began manufacturing SCR Gate Driver circuitry and progressed into their own soft starter product line, known as the Vectrol Motor Starter (VMS). In 0, Vectrol was purchased by Westinghouse. The VMS was quickly phased out of production and the Vectrol ES (Energy Saver) solid-state reduced voltage starter was introduced. The Vectrol ES combined features of automatic power factor adjustment and reduced voltage, maximizing the efficiency of the motor duty cycle. The Vectrol ES starter was actively manufactured until when the Easy- Start Motor Starter was introduced. Eaton entered the market in with the A, A and A product lines. By, Eaton had released the A/A Model A solidstate reduced voltage starter and followed up in late with the improved Model B A. This starter used a solid-state controller, an overload relay and a six SCR full-wave power section. In, Westinghouse introduced its Easy-Start and Easy-Start Jr. product lines that also used a solid-state control circuit and a six SCR full-wave power section. In, the newly formed Solid- State Motor Control Division (SSMC) of the new Eaton released the Easy-Start EA Reduced Voltage Starter, combining the voltage control of SCRs with the durability of the Advantage motor starter into a uniquely small package. The EA, EJ and the ES product lines have been replaced by the S0+ and S+ line of soft starters. Introduced in October of, the S0+ and S+ soft starter is compact, easy to install, easy to program and is the most advanced soft starter available anywhere. Product History Time Line Product Present Cutler-Hammer A/A/A Westinghouse Vectrol VMS Westinghouse Vectrol Energy Saver Westinghouse Vectrol Startrol Westinghouse Vectrol Startrol Power Miser Cutler-Hammer A/A Model A Westinghouse Power Miser Cutler-Hammer A/A Model B Westinghouse Easy-Start Westinghouse Easy-Start 0 Cutler-Hammer Easy-Start ES Westinghouse Power Miser, Model Cutler-Hammer C Cutler-Hammer Easy-Start EC Westinghouse Easy-Start Jr. Westinghouse Easy-Start 00 Cutler-Hammer Easy-Start EJ Cutler-Hammer Easy-Start EA Cutler-Hammer S0+/S+ Soft Starter Replacement Capabilities In most cases, recommended replacement product is the Cutler-Hammer S+ Soft Starter. Eaton s Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab in this catalog for further information about EESS capabilities. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

72 Motor Control Adjustable Frequency AC Drives Solid-State Low Voltage 0 0 Adjustable Frequency AC Drives Product Description Cutler-Hammer Adjustable Frequency Controllers (AFCs) serve to provide adjustable speed and control for standard AC induction motors. AFCs rectify the incoming AC line voltage to supply a fixed potential DC bus. An inverter section is employed to invert the DC bus voltage to an adjustable frequency output voltage. The solid-state logic section Product History Time Line controls the inverter and ultimately the magnitude and frequency of the output voltage to the motor. Input to the solid-state logic can be manual (from an operator type keypad) or automatic (from design features programmed into the drive logic). The advent of microprocessorbased logic and the advancements of solid-state power technology have dramatically reduced the costs of AFCs and enhanced their product features. This has permitted a more economical solution for adjustable speed motor applications because AFCs permit the use of standard squirrel cage induction motors instead of DC motors, which are more expensive and harder to maintain. AFCs are ideal for variable torque applications like centrifugal pumps and fans, and constant torque applications like conveyers and extruders. Typical Adjustable Frequency Controller Block Diagram 0 Volt, 0 Hertz Operator Panel Converter Microprocessor Logic Pole A To Motor A B C Pole B Pole C Gate Driver Status and Fault Indication Panel Product Present Dynamatic AF-000 Dynamatic VLT- Dynamatic AF-000 Dynamatic AF-00 (Responder) Dynamatic AF-000 Westinghouse Accutrol 00 Dynamatic AF-000 Dynamatic IS-000 Dynamatic AF-000 Westinghouse Accutrol 00 Westinghouse Accutrol 0 Westinghouse Accutrol 00 Westinghouse Accuflow Dynamatic AF-000 Dynamatic AF-000 Westinghouse Accutrol 0 Westinghouse Accuflow Jr. Dynamatic AF-00 Westinghouse Accuflow 0 Dynamatic AF-00 Westinghouse Accutrol 00 Westinghouse Accutrol 00 Cutler-Hammer AF Dynamatic AF-000+ Dynamatic IS-000+ Cutler-Hammer AF Cutler-Hammer AF Cutler-Hammer AF Cutler-Hammer SV000 Cutler-Hammer HV000 Cutler-Hammer CP000 Cutler-Hammer BP000 Eaton CH MVX 000 Eaton CH SVX 000 Eaton CH HVX 000 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

73 Adjustable Frequency AC Drives Solid-State Low Voltage General Information Model hp Range Input Voltage Output Devices Output Algorithm Control Type VLT- 0, SCR VVI Analog AF-000 0, 0 Transistors PWM Analog AF , 0 Transistors PWM Digital AF , 0 IGBT Vector PWM Digital AF SCR VVI Analog AF-00 N/A N/A SCR CSI Analog AF , (0 opt) SCR PWM Analog AF Transistor PWM Analog AF Transistor PWM Digital AF SCR VVI Analog AF , Transistor VVI Analog AF-000 and 0 SCR PWM Analog Accutrol 00 0 Transistor PWM Analog Accutrol 0 0, 0 Transistor PWM Digital Accutrol Transistor PWM Analog Accutrol Transistor PWM Analog Accutrol , Gate turn-off thyristor VVI Analog Accutrol Transistor PWM Digital Accutrol IGBT Vector PWM Digital AF 0 0, 0 Insulated gate bipolar transistor Vector PWM Digital AF 00 0 Insulated gate bipolar transistor PWM Digital AF Insulated gate bipolar transistor Vector PWM Digital AF Fractional to 0 0, 0 Insulated gate bipolar transistor PWM Digital MVX000 Fractional to 0 0, 0, 0 Insulated gate bipolar transistor PWM Digital 000 Series Fractional to 00 0 Insulated gate bipolar transistor PWM Digital SVX000 Fractional to Insulated gate bipolar transistor PWM Digital Notes Also available with a single-phase output. Standard 0V output only. Analog controls on pre- models. Gate Turn-off Thyristor (GTO) output devices on pre- models. Transistor versions have a T as the third character in the style number. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

74 Motor Control Adjustable Frequency AC Drives Solid-State Low Voltage Replacement Capabilities 0 Replacement Capabilities Model Dynamatic Adjustable Frequency Drives VLT- AF-000 AF-00 AF-00 AF-000 AF-00 (Responder) AF-000 AF-000 AF-000+ / IS-000+ AF-000 AF-000 / IS-000 AF-000 Westinghouse Adjustable Frequency Drives Accutrol 00 Accutrol 0/Accuflow Jr. Accutrol 0 Accutrol 00/Accuflow Accutrol 00 Accutrol 00 Accutrol 00 Cutler-Hammer Drives AF AV AF AF AF SV000 HV000 CP000 Recommended Replacement MVX000 MVX000 MVX000 MVX000 MVX000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 AFSV MVX000 MVX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 MVX000 MVX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX000 HVX000 CPX000 Eaton s Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab in this catalog for further information about EESS capabilities. Technology Upgrades The SVX000 improves upon the SV000 with modular construction and greater program capability. Clean power, -pulse configurations are available to meet IEEE- requirements for electro-magnetic compliance. The HVX000 provides a simpler parameter set geared toward the HVAC industry, and the HVX Intellipass provides automatic bypass with Vdc control. Additionally, the MVX000 gives customers a compact, low-cost alternative to the full-featured drives of 0 hp or less. The same general controls are available, with the exception of closed-loop (encoder) control. The MVX000 boasts a PLC-like control in the form of a step sequence program for repeated process applications. These units combine digital microprocessor control, a user-friendly keypad, IGBT technology, and a Windows - based programmer to provide an adjustable frequency drive that can be customized to almost any application. Note The AF-00, Accutrol 0 and Accuflow Jr. are identical units. 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

75 Adjustable Frequency AC Drives Solid-State Low Voltage Support Chart for Non-Current Vintage Products (See below for topic definitions) Model PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts Dynamatic Adjustable Frequency Drives VLT- AF-000 AF-00 AF-00 AF-000 AF-00 (Responder) AF-000 AF-000 AF-000+ / IS-000+ AF-000 AF-000 / IS-000 AF-000 Westinghouse Adjustable Frequency Drives Accutrol 00 Accutrol 0/Accuflow Jr. Accutrol 0 Accutrol 00/Accuflow Accutrol 00 Accutrol 00 Accutrol 00 Cutler-Hammer Drives AF AF AF Advanced Technology Services, 00 N. University, Peoria, IL, now provides support for these products. Their toll-free number is Definitions PCB Repair Printed circuit boards may be returned to Advanced Technology Services for repair. All PCBs are upgraded to the most current revision at the time of the repair. Upgrade Kits Kits are available to upgrade the basic performance of certain vintage products. Contact Advanced Technology Services for more information. Service Depot Repairs Entire assemblies may be returned to Advanced Technology Services for repair, upgrade or refurbishment. Field Service Eaton s Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab in this catalog for further information about EESS capabilities. Technical Support The trained technicians at Advanced Technology Services are available to provide assistance over the telephone. Spare Parts Advanced Technology Services maintains a complete inventory of spare parts. Product Support Services For all Product Support Services for these legacy products, contact Advanced Technology Services at For technical support with Eaton s current line of variable frequency drives, contact the Drives Technical Resource Center at Notes The AF-00, Accutrol 0 and Accuflow Jr. are identical units. No upgrades are available for Gate Turnoff Thyristor (GTO) versions. Transistor versions are identified by a leading AT or AT in the model number. GTOs are not available as spare parts for models below 00 hp. 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

76 Motor Control Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors 0 0 Contents Description Page Brush Type Relay Slipsyn Class -00 Field Application Panel Product Description, Technology Upgrades..... V-T- Brush Type Mark V Solid-State Slipsyn Class -00 Field Application Panel Product Description.... V-T-0 Replacement Capabilities, Technology Upgrades..... V-T- Brush Type Mark V Solid-State Slipsyn Class -00 Low Voltage Motor Starters Product Description, Technology Upgrades..... V-T- Brushless Type Relay Slipsyn Class -00 Field Application Panel Product Description.... V-T- Replacement Capabilities, Technology Upgrades..... V-T- Brushless Type Mark V Solid- State Slipsyn Class -00 Field Application Panel Product Description, Technology Upgrades..... V-T- Relay and Solid-State Slipsyn Control Further Information, Pricing Information.... V-T- Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors Product Description Synchronous Motors Polyphase synchronous motors are used primarily to obtain high pullout torques, constant operating speed, or generation of leading reactive kva for power factor (PF) correction. To bring a motor to a constant speed, DC power is applied to a special winding in a synchronous motor. This winding is called a field coil winding and is controlled by field control. Power (DC) for a brush type motor is usually supplied with the starter and entails using an exciter. Power (DC) for a brushless type motor is supplied by an exciter mounted on the motor. Synchronous Motor Control Synchronous motor field application control generally includes a synchronous device to apply DC power to the motor field circuit at the optimum speed. It may also include protective features such as locked rotor protection, failure to synchronize, incomplete sequence, field failure, pullout protection, etc. depending on the type of field application control selected. Relay Type vs. Solid-State Type Mark V Relay Type The relay type used the ASR synchronizing relay. Inherent in using the relay type are the problems that are associated with using contacts or mechanical closing devices such as arcing, spring and bearing deterioration and wear, dirty atmospheres, etc. Solid-State Mark V The Mark V is 00% solidstate and features a softturn-on circuit that applies DC field voltage to the motor field. It enables all required functions for correct synchronization to be accomplished without the use of moving contacts or mechanical closing devices. With the Mark V, the static exciter power supply is always supplied and is part of the system. Also available as a modification with the Mark V is a VAR or power factor, DC field current regulator. The regulator consists of a printed circuit board, auxiliary devices and potentiometers for adjustment. Product History Originally a Westinghouse Product Synchronous Motor Control Brush type synchronous field control was originally available in the 0s. Motor starters for brushless synchronous motors have been offered since the late 0s. Synchronous motors can be medium voltage (00 00V) or low voltage (00V and below). A synchronous motor starter includes the basic motor control PLUS the synchronous control and protection functions. Typically, the basic motor control and the field application control are mounted in separate compartments within the starter. Ratings of synchronous control are in terms of the maximum DC field amperes required by the motor. Current ratings are, 0,, 0, 00 or 0A DC, through 000 hp at kv. Relay and Solid-State Type Control Relay type Slipsyn was introduced in and uses the ASR synchronizing relay. Forms of solid-state type Slipsyn were introduced in the late 0s and early 0s, but were not completely solid-state and had some of the operation problems that the relay type control encountered. These were called Mark I and Mark II Static Slipsyn. In, the Mark V Solid-State Slipsyn field control was introduced. Medium Voltage (AMPGARD ) Starters The AMI AMPGARD synchronous starter ( 0) used a 0-inch deep enclosure with the synchronous control in the low voltage section in the front bottom two thirds of the starter enclosure. The basic motor control was located in the rear bottom two thirds of the enclosure, barriered off from the low voltage section. The AMI AMPGARD for synchronous motors used the ASR relay type control. The LF AMPGARD ( ) primarily used the ASR field application relay control. Mark I and Mark II Static Slipsyn were also used during their availability periods. The LF AMPGARD for synchronous motors included the basic induction motor control (ISO switch, contactor and starter control) in the bottom half of the structure. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

77 Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors The upper half contained the step-down static excitation transformer with current limiting fuses, the Silicon Controlled Rectifier (SCR) type static exciter and the synchronizing control and motor field protection panel. The SJ AMPGARD ( 000) family of synchronous control is very similar to the LF AMPGARD. Until the availability of the Mark V solidstate synchronous control, the SJ used the ASR relay type field control. With the advent of the Mark V, most of the synchronous starters are supplied with this type of control. In both ASR and Mark V control schemes, the synchronous gear is usually mounted in the top half of the starter. The SL AMPGARD (000 present) is similar to the SJ AMPGARD but uses the Mark V solid-state synchronous controller, exclusively. Low Voltage Synchronous Starters Low voltage synchronous starters are similar in nature to high voltage synchronous starters except in two regards. High voltage starters, unlike low voltage starters, must isolate the low voltage from the high voltage. The components for the field control are the same. Product History Time Line V-T- V-T-0 V-T- ASR Relay Slipsyn (Brush Type) Mark I Static Slipsyn (Brush Type) Mark II Static Slipsyn (Brush Type) Mark V Slipsyn Brushless Motor Control The second difference lies in the primary disconnect used in the starters. Low voltage starters can be supplied with no short-circuit protection, with a non-fusible disconnect, a fusible disconnect switch or with a molded-case circuit breaker. Low voltage synchronous starters were manufactured in the late 0s with the introduction of the ASR relay, until September of. In, the product was reintroduced using the Mark V solid-state field control. Page Product 000 Present 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

78 Motor Control Synchronous Brush Type Relay Slipsyn Class -00 Panel 0 0 Relay Slipsyn Automatic Field Application Panel Product Description Relay Field Panel Shaded area denotes obsolete or discontinued products and services. Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. One interlock on the primary device is used to actuate the field application control. When the motor accelerates to proper speed for pull-in, the field is automatically applied. The controller is available for floor mounting. Floormounted cabinets are NEMA with hinged front door and removable rear plates. Typical Schematic Typical -00 Panel with Constant Static Exciter (Optional) for use with Primary Motor Starter Note Not supplied with -00 panel or static exciter. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

79 Synchronous Brush Type Relay Slipsyn Class -00 Panel Shaded area denotes obsolete or discontinued products and services. The cabinets contain the following equipment: Polarized slip frequency field application relay type ASR (FR) with halfwave rectifier (REC). Time relay with contacts available for unloader circuit (TR). Pullout relay and transformer (PO). Field contactor, two-pole (FC). Damper winding protective relay (SC). Starting and field discharge resistor when size permits; otherwise, provided for separate mounting) (RES). DC field ammeter, panel type, semi-flush mounted (DC AMM). DC field ammeter shunt (SH). DC field failure protection (FLA). Auxiliary relays (TRX), (MX). Incomplete sequence relay (IS). Static Excitation Power Supply Panel Constant Potential Type Power conversion AC to DC units are designed for individual synchronous motor field excitation. These units are convection cooled, solid-state and are completely assembled and wired as a self-contained package with a relay Slipsyn automatic field application control. The connections necessary to the external circuits are line leads, motor leads, field connections and control interconnection. The static system consists of a convection-cooled silicon rectifier three-phase full-wave bridge assembly, a set of current limiting fuses in the secondary side of the transformer and a set of surge protecting devices. The transformer has secondary taps that are adjustable with four course taps that provide approximately % adjustment per tap, and three fine taps that provide % adjustment per tap. Adjustable Potential Type An adjustable potential exciter is similar to the constant potential exciter except that it uses SCRs and the voltage adjustment is made with a potentiometer mounted on the door. Technology Upgrades For Brush-Type, Relay-Panel Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Upgrades for primary starter and contactor components may also be available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including general order GO number as well as any drawing numbers.. Complete motor data including horsepower, phase, voltage/hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at % speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor).. Excitation control detail such as constantpotential or adjustablepotential. Adjustablepotential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

80 Motor Control Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 Panel 0 0 Slipsyn Automatic Field Application Panel with Static Exciter Product Description Mark V Field Controller Automatic Field Application Control The Slipsyn panel provides automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device, such as a circuit breaker or a linestarter. When the motor accelerates to proper speed for pull-in, the field is automatically applied. Typical Schematic MA P VPF AV AV PSC Note Not supplied with Mark V. FLA L N MA F * * START ASTOP MX * = REMOTE DEVICE = TERM. BLOCK(S) = CUST. TERM. BLK. CW M M TO PRIMARY CONTROL CIRCUIT 0 Vac M TO QA KA CA TO QB KB CB The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pullout protection. F. DC current failure protection. Also the application of the DC power to the motor field windings is accomplished without mechanically moving parts, and the device features a soft-turn-on circuit when applying DC voltage to the motor field. Depending on the size of the solid-state application panel, the controller is available in a NEMA floor-mounted enclosure or an AMPGARD type cell construction. MX RLY RLY K K K ST ST SQ SQ SYTR CB TDO IN ON DELAY (SET SEC LONGER THAN FLT. - 0 SEC ACCELERATION TIME) VR TO D MA A C ON DELAY. - 0 SEC TO QC KC CC IN TO QA KA CA IN+ M +RECT PW AC AC HW M FLA FLT SY TR TO QB KB CB ST TDO D SEC TO QC KC CC TO Q RLY RLY ST SO CQ KQ (WB) SO TO 0 V CONTROL CIRCUIT MB OL P SH x x DC AMM T T T TO CB QB KB CB TO CB QA KA CA FLA MOV MOV MOV SEC FUSE x x In both designs, a hinged front door with externally ventilated heat sinks will be provided. The cabinets will contain the following equipment: Step-down exciter transformer three-phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). DC ammeter panel type (DC AMM). MOV for surge protection (MOV). Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start timer (SYTR). Potentiometer (P). RES STARTING/DISCHARGE R RESISTOR R RES ( ) VR (+) F TO CB KC CC QC L L L AMPS L L L x x MOTOR FIELD TO CB x x TO CB KC CC TO CB QB KB CB TO CB QA KA CA TO CB x x x x TX IH IH HI H H H L L L PRI FUSE F D Q QC L L L TO ac SUPPL Y CQ KQ N AMPS V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

81 Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 Panel Replacement Capabilities Typical Solid-State Components Field Panel with Static Exciter 0 kw Maximum Approximate Dimensions in Inches Open Cell Floor Mounted NEMA Height Width Depth Height Width Depth Technology Upgrades Power Module, 00A, Three Required Heat Sink MOV Snubber for Thyristor Stack Main Synchronizing Control/ Protection Board Note: Typical solid-state components used in Mark V Slipsyn Refer to RPD S for renewal parts for synchronous control. For Brush Type Mark V Solid- State Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including general order GO number as well as any drawing numbers.. Complete motor data including horsepower, phase, voltage/hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at % speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor).. Excitation control detail such as constantpotential or adjustablepotential. Adjustablepotential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

82 Motor Control Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 LV Motor Starters 0 0 Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 LV Motor Starter 00V, NEMA Size, Synchronous Starter Product Description Slipsyn magnetic starters provide reliable, automatic starting of synchronous motors. Automatic synchronization is provided by the Mark V Solid-State Field Panel, which ensures application of the field at proper motor speed, and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of DC power to motor field windings is accomplished without mechanically moving parts, and the device features a soft-turn on circuit when applying DC voltage to the motor field. The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pullout protection. F. DC current failure protection. The cabinet will contain the following: Primary starter full voltage or reduced voltage. Ammeter shunt (when required). Auxiliary relay for main line contactor (when required) (MX). Starting and field discharge resistor (IRES). Current transformer for AC ammeter through NEMA Size ; Sizes and larger use three current transformers for overload relays and AC ammeter. Set control circuit terminal blocks. Type AN manual reset thermal overload relay and three heater elements (OL). Step-down exciter transformer three-phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). MOV for surge protection (MOV). Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). AC ammeter, panel type (AM). DC ammeter, panel type (DC AMM). Exciter field potentiometer (P). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start timer (SYTR). Typical Schematic Full Voltage Starter, Class -00, Non-Combination Type AC SUPPLY MX L L L A STOP START M M M PRI FUSE AMP FLA L N MX F FLA OL FLT TDO WX K RLY K RLY K SYTR CB TDO ON DELAY (SET SEC LONGER THAN FLT.-0 SEC ACCELERATION TIME) ON DELAY SY.-0 SEC TR SEC ST ST SQ SQ Technology Upgrades For Brush-Type Mark V Solid- State Slipsyn (Class -00) Low Voltage Motor Starter Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Replacements and upgrades for primary starter and contactor components are also usually available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including General Order GO number as well as any drawing numbers.. Complete motor data including horsepower, phase, voltage/hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at % speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor). A H VA CPT X C B H X M M M M L L L TO PRI FUSE OL OL OL CW P TO QA KA CA SH P VPF AV AV PSC TO QB TO QC KB CB KC CC. Excitation control detail such as constantpotential or adjustablepotential. Adjustablepotential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. Note Remote device. T F F RES D STARTING/DISCHARGE RESISTOR R R Q RES (-) VR DC TO CB TO CB AMM FLA TO CB TO CB (+) QC QC TO CB TO CB QB QB TO CB TO CB QA QA L L L KB CB KA CA TO QA KA CA TO QB TO QC KB CB KC CC TO Q CQ KQ (WB) CB SYNCHRONIZING AND CONTROL CIRCUIT RLY RLY VR IN- IN+ TO D T T SEC FUSE KC CC MOTOR FIELD L L L KC CC KB CB KA CA AMPS X X XX XX XX X X X X TX H H H H H H L L L PRI FUSE AMPS L L L TO AC SUPPLY ST ST SQ SQ TO 0V CONTROL CIRCUIT N V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

83 Synchronous Brushless Type Relay Slipsyn Class -00 Panel Relay Slipsyn Automatic Field Application Panel Brushless Field Panel Product Description This field application panel provides DC power to the exciter field and is designed for use in conjunction with a primary line closing device such as a contactor motor starter or a circuit breaker motor starter. A normally open electrical interlock on the primary device is used to actuate the field application control. This panel utilizes electromechanical devices to apply DC power to the motor exciter field circuit. Note: The power rectifiers for the motor field circuit and automatic synchronizer are mounted on the synchronous motor rotor. Brushless Synchronous Control The controller can be supplied with or without enclosure. Panel mounted or open cell are suitable for mounting within other larger enclosures. The cabinet or open panel or open cell contains the following equipment: Solar transformer ( CPT). Power factor relay (PO). Auto-transformer (AT) Powerstat. Damper winding protection relay (DP). Field contactor (FC). Volt trap (VT). Rectifier (REC). Sequence relay (TR). Damper winding protection hold-in relay (DPX) if required. Fuses (SEC FU), ( SEC FU). DC ammeter panel type (DC AMM). Typical Starter Schematic Notes Starter devices not supplied with field panel. Devices shown without a a constitute -00 panel. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

84 Motor Control Synchronous Brushless Type Relay Slipsyn Class -00 Panel 0 0 Replacement Capabilities Typical Components Rectifier Damper Winding Protection Relay Volt Trap Pullout/Power Factor Relay Powerstat Note: Typical components used in Relay Slipsyn Brushless Control Refer to RPD S for renewal parts for synchronous control. Technology Upgrades For Brushless-Type Relay-Panel Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including general order GO number as well as any drawing numbers.. Complete motor data including horsepower, phase, voltage/hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at % speed and at 0% speed, and maximum time at zero speed (locked rotor).. Excitation control detail such as constantpotential or adjustablepotential. Adjustablepotential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

85 Synchronous Brushless Type Mark V Solid-State Slipsyn Class -00 Panel Slipsyn Automatic Field Application Panel with Static Exciter Product Description Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. Automatic synchronization is provided by the Mark V solid-state field panel, which ensures application of the field at proper motor speed and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of DC power to motor field windings is accomplished without mechanically moving parts, and the device features a soft-turn-on circuit when applying DC field voltage to the motor field. This unit also comes standard with a VAR or power factor, DC field current regulator. The VAR regulator controls the AC reactive current flow out of the motor during varying load conditions by varying the motor field excitation. The PF regulator controls the motor power factor under varying load conditions by varying the motor field excitation. The DC field current regulator compensates for the motor field resistance as the motor field heats up by increasing the motor field voltage. Note: Power factor regulation cannot provide regulation below 0% of rated voltage and/or % of rated current. Regulation cannot be accomplished on light loads, i.e., less than 0% load. The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pullout protection. F. DC current failure protection. This control is available in a NEMA floor-mounted enclosure or an AMPGARD type cell construction. In both designs, a hinged front door with externally ventilated heat sinks will be provided. Mark V Brushless Field Controller The cabinets will contain the following equipment: Step-down exciter transformer three-phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). MOV for surge protection (MOV). AC ammeter, panel type (AM). DC ammeter, panel type (DC AMM). Potentiometer (P, P, P, P). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start timer (SYTR). MP-000 without RTD module. DP-000. VAR/PF/DC field current board (CB). Auto/manual selector switch (SSI). Timer (AUTO). Pullout relay (PO). Approximate Dimensions in Inches Open Cell Floor Mounted NEMA Height Width Depth Height Width Depth Technology Upgrades For Brushless-Type Mark V Solid-State Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including general order GO number as well as any drawing numbers.. Complete motor data including horsepower, phase, voltage/hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at % speed and at 0% speed, and maximum time at zero speed (locked rotor).. Excitation control detail such as constantpotential or adjustablepotential. Adjustablepotential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

86 Motor Control Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors 0 0 Identifying Renewal Parts Renewal parts data for the entire history of synchronous control is contained in RPD S, which provides the proper identification of standard parts that may be required under normal operation:. Identify the design of synchronous control (Relay, Mark I, Mark II or Mark V Slipsyn) from the synchronous panel nameplate.. Now that you have identified the type of the synchronous control, determine from the photographs in RPD S which parts are required and identify them by style number.. Because many starters are supplied to meet specific customer requirements, other parts not shown in RPD S might occasionally be needed. Price and availability of parts not listed may be obtained by providing a complete description of the part, along with the complete data on the starter nameplate, which is found in the low voltage area. Be sure to include the following: ratings, shop order and diagram reference. Further Information Publication RP0000E RPD S TD.A.0.T.E IL 0 IB 00 IB 00 Pricing Information Price and Availability Digest (PAD) Description Common Replacement Parts for Mark V Synchronous Field Controller Renewal Parts Data for Synchronous Control Descriptive Bulletin for AMPGARD Starters Instruction Leaflet for Relay Slipsyn Instruction Leaflet for Solid-State Slipsyn Instruction Leaflet for Mark V VAR/PF/DC Field Current Regulator V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

87 Medium Voltage Starters Contents Description Page AMI AMPGARD Product Description, Technology Upgrades..... V-T- LF Air AMPGARD Product Description, Replacement Capabilities, Technology Upgrades..... V-T- SL and SJ Vacuum AMPGARD Product Description, Replacement Capabilities.... V-T- Technology Upgrades..... V-T- Further Information, Pricing Information.... V-T- AMPGARD Originally a Westinghouse Product AMPGARD Motor Control Assembly (AMI Vintage), 000V 00A, 00V 00A, 00/000V 00A (LF-Air Vintage) Product Description A medium voltage starter is an assembly used to control and protect an alternating current (AC) electric motor rated at 00, 0 or 00V. The controlling function is provided by a magnetically held contactor. The overload protection is provided by an overload relay of some type, and the short-circuit protection is provided by a non-load break fused disconnect switch. 00A starters are typically mounted two-high in a 0-inch high enclosure. 00A starters are mounted one-high. Product History The AMPGARD starter line originated in the early 0s and has undergone two major design changes and one major evolution. Prior to the introduction of the AMI, the AMPGARD was simply a fused motor starter in a cabinet with no disconnect switch. It was built in the early 0s through the 0s. There was no standard design. The AMI AMPGARD (0s through 0s) was a standardized design. The AMI was one starter per structure designed to cover all ratings and incorporated a disconnect switch (ISO-Switch) in the upper compartment and either an air or oil contactor in the bottom compartment. In the mid 0s, a full line of starters was introduced, tailored to the horsepower requirement of the motor and using the LF air contactor. The starter incorporated the ISO-Switch and power fuses into the same cell as the air contactor. Starters were one-, two- or three-high per structure, depending on the rating required. The ratings of the LF AMPGARD were 00, 00 and 00A. Cutler-Hammer manufactured MV motor control from. It was Bulletin 0 Series, stacked two-high, with no specific trade name (such as AMPGARD). The manufacturing facility moved from Buffalo, NY, to Asheville, NC, in. In the 0s with the advent of vacuum technology, the LF air contactor design was discontinued. The SJ vacuum contactor was matched with a fused isolation switch. Now two current ratings are offered 00 amperes, oneor two- high, and 00 amperes, one-high. Starters are sized per the motor horsepower and full load amperes. 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

88 Motor Control Medium Voltage Starters 0 0 Product History Time Line Classic AMPGARD Next Generation AMPGARD Page Product Present V-T- V-T-0, V-T- V-T- V-T- V-T- AMPGARD OIL AMPGARD AH AMI AMPGARD LF Air L 00A 0L 00A /0L 00A /0L 00A SJ Vacuum SJA 00A (roll-out) SJA 00A (roll-out) SJS 00A (slide-out) SL Vacuum SLW 00A (roll-out) SLF 00A (slide-out) SLB (bolted) SLS (stab) Catalog Selection Old Catalog ing System Contactors Only Old Catalog ing System Contactors Only SJ = Vacuum LF H 0 Old Catalog ing System Starters (with Isolating Switch, Power Fuses, Contactor, etc.) 0 = Manual = Magnetic = Wound rotor = Synchronous = Air conditioning LF = Air break SJ = Vacuum A = Roll-out O = OEM design S = Slide-out = 00V = 00V 0 = 000V = 00V = Full voltage = Solid-state = Resistor = Reactor = RV autotransformer = RV part winding = RV wye-delta = FV multispeed = 00V = 00V 0 = 000V = 00V H = Air break V = Vacuum J = Vacuum = 00A = 00A = 00A = 00A W = Bottle M = Metric bottle (obsolete) Normally open poles SJ A 0 V W 0 V = Vacuum break = 00A = 00A 0 L 0 = Non-reversing = Reversing = Non-load break, fused switch = Non-load break, non-fused switch Normally opened poles = 00V = 00V 0 = 000V = 00V Normally closed poles Normally closed poles L = Air break V = Vacuum J = Vacuum = 00A = 00A = 00A V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

89 Medium Voltage Starters Old Catalog ing System Starters (with Isolating Switch, Power Fuses, Contactors, etc.) H = Air break (obsolete) V = Vacuum break roll-out S = Vacuum break slide-out Type of Starter 0 = FV non-reversing = FV reversing 0 = Reactor 0 = Autotransformer 0 = Part winding 0 = Wye-delta 0 = Multispeed Old Catalog ing System Contactors Only H = Air break S = Vacuum, slide-out (standard) V = Vacuum, roll-out (standard) E = Vacuum, slide-out (OEM) D = Vacuum, slide-out (with fingers) T = Vacuum, slide-out (with long harness) R = 0L vacuum retrofit MAN = Main FWD = Forward RVS = Reverse RNR = Reactor RNA = Autotransformer BAR = Shorting contactor SLW = Slow two-winding motor FST = Fast two-winding motor SLS = Slow single-winding motor FAS = Fast single-winding motor PWA = Part-winding motor, st contactor PWB = Part-winding motor, nd contactor PFC = Power factor capacitor contactor XXX = Undefined application = Three-pole = Two-pole F = With main fuse provisions N = Without main fuse provisions L = With line-fingers or terminals N = Without line-fingers or terminals S 0 S G Enclosure S = NEMA A = NEMA A J = NEMA R = NEMA V MAN F L A T = 00A, air-break or 0L retrofit = 00A, air-break = 00A, Vacuum = 00A, Air-break = 00A, Vacuum Contactor Ampere Rating = 00A = 00A = 00A = 00A = 0V coil, 0/0 Hz = 0V coil, 0/0 Hz Voltage Class E = 00V, 0 Hz G = 0V, 0 Hz K = 00V, 0 Hz L = 00V, 0 Hz T = CPT, standard VA T = CPT, kva Models A & B Model C E = 00/00 Vac 0 Hz A = 00 Vac 0 Hz Y = 000 Vac 0 Hz B = 000 Vac 0 Hz F = 00/00 Vac 0 Hz C = 00 Vac 0 Hz G = 000/0 Vac 0Hz D = 00 Vac 0 Hz H = 00/00 Vac 0 Hz E = 0 Vac 0 Hz R = 000/000 Vac 0 Hz F = 00 Vac 0 Hz K = 00/00 Vac 0 Hz G = 00 Vac 0 Hz T = 000 Vac 0 Hz H = 000 Vac 0 Hz J = 00 Vac 0 Hz J = 00 Vac 0 Hz L = 00 Vac 0 Hz K = 00 Vac 0 Hz V = 00 Vac 0 Hz L = 00/00 Vac 0 Hz N = 000 Vac 0 Hz M = 00 Vac 0 Hz P = 00 Vac 0 Hz N = 000 Vac 0 Hz S = 000 Vac 0 Hz P = 00 Vac 0 Hz M = 00 Vac 0 Hz Q = 00 Vac 0 Hz X = Unknown voltage R = 0 Vac 0 Hz S = 00 Vac 0 Hz T = 00 Vac 0 Hz U = 000 Vac 0 Hz V = 00 Vac 0 Hz W = 00 Vac 0 Hz X = 00/00 Vac 0 Hz Z = Unknown voltage 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

90 Motor Control Medium Voltage Starters 0 0 New Catalog ing System SL Contactors Only SL = SL contactor Volts 0 = 000 = 00 New Catalog ing System SL Starters Only Contactor Type/Rating F = 00A vacuum, slide-out W = Vacuum, roll-out N = 00A vacuum, narrow-design with stabs X = 00A vacuum, narrow-design without stabs K = 00A vacuum, slide-out G = 00A vacuum, roll-out L = 00A vacuum, narrow-design with stabs P = 00A vacuum, narrow-design without stabs SL 0 W 0 Contactor Type/Rating G = 00A, roll-out W = 00A, roll-out K = 00A, slide-out F = 00A, slide-out L = 00A, narrow-design with fingers N = 00A, narrow-design with fingers P = 00A, narrow-design without fingers X = 00A, narrow-design without fingers B = 00A, open/standalone C = 00A, open/standalone Starter Type = FVNR = FVR = RVSS = RV reactor-type = RVAT = RV reversing, reactor-type = RVAT reversing = RVSS reversing X = FV with auxiliary special use three-pole contactor (without mechanical interlock, with load panel) Motor Type = Induction, single-speed = Induction, two-speed, two-winding = Induction, two-speed, single-winding = Synchronous = Wound rotor = Non-motor feeder (transformer, caps, etc.) Synchronous Type 0 = Non-synchronous = Brush-type solid-state panel (Mark V) = Brush-type relay panel (no longer available) = Brushless-type relay panel = Brushless-type solid-state Disconnect Switch S = Isolation switch A = Mechanical future with cover plate F = Electrical future with cover plate G = Electrical future with isolation plate P = No isolation switch, cover plate only W 0 S B A NEMA Size = 00A = 00A Voltage = NO poles = NO poles A = 00 Vac 0 Hz B = 000 Vac 0 Hz C = 00 Vac 0 Hz D = 00 Vac 0 Hz E = 0 Vac 0 Hz F = 00 Vac 0 Hz G = 00 Vac 0 Hz H = 000 Vac 0 Hz J = 00 Vac 0 Hz K = 00 Vac 0 Hz L = 00/00 Vac 0 Hz M = 00 Vac 0 Hz N = 000 Vac P = 00 Vac Q = 00 Vac R = 0 Vac 0 Hz 0 Hz 0 Hz 0 Hz S = 00 Vac 0 Hz T = 00 Vac 0 Hz U = 000 Vac 0 Hz V = 00 Vac 0 Hz W = 00 Vac X = 00/00 Vac Z = Unknown voltage 0 Hz 0 Hz Enclosure Type A = No enclosure (NEMA doors) B = Type general purpose C = Type with gasketed doors D = Type drip shield E = Type dust-tight F = Type R outdoor non-walk-in G = Type R outdoor non-walk-in, -inch high H = Type R outdoor walk-in J = Type half-high (NEMA only) K = Type half-high with gasketed door L = No enclosure (NEMA / doors) 0 = None NC poles V-T-0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

91 AMI AMPGARD Starters (Medium Voltage) AMI AMPGARD Originally a Westinghouse Product AMI AMPGARD Starter Product Description The AMI design AMPGARD starter introduced in was a complete line of starters for magnetic control of squirrel cage, wound rotor and synchronous motors. The AMI was the first front-accessible starter and was available with air break (Type H) or oil immersed (Type K) contactors. The standard AMI for full voltage starting was 0 inches deep, inches wide and 0 inches high. All components were accessible from the front through three doors that opened into separate compartments. The top compartment enclosed the isolating switch and current limiting power fuses. The middle compartment enclosed the AC low voltage control panel and behind it the CTs. The bottom compartment housed the contactor. Note: The pre-ami design was a rear-access assembly with two compartments current limiting fuses on the top and the contactor below. Ratings (Maximum) 00A 00 hp at 00V; 00 hp at 000V. Replacement Capabilities The AMI vintage is obsolete but upgrading to the latest vacuum technology with a cell-retrofill solution is available. See Technology Upgrades for further information. Add-On Structure New add-on vacuum structures as an extension to the AMI type structure may be connected directly to the main bus without a transition section using special bus links. Contact your local Eaton Field Sales office. AMI Starter Cell-Retrofill G G Standard Note Upper filler cover may require field modification. Technology Upgrades Standard AMI -Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard full-voltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-000 and electronic meter DP-000. It will retrofit the AMI designs that are at least inches wide and 0 inches deep. The cell is inches high. Standard AMI -Inch Wide Vacuum Starter Cell- Retrofill Style Style Description SJ Contactor SL Contactor Westinghouse Type H, AH or other Structure Existing Starter Structure to be Stripped before Cell Retrofit Replacement Vacuum Starter Cell with all New Controls G G 0 Narrow New Filter Strips AG AG Narrow AMI 0-Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard fullvoltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-000 and electronic meter DP-000. It will retrofit the AMI designs that are at least 0 inches wide and 0 inches deep. The cell is inches high. Narrow AMI 0-Inch Wide Vacuum Starter Cell- Retrofill Style Style Description SJ Contactor SL Contactor AG AG 0 0 Chronology The AMI design AMPGARD was manufactured from until 0 at the General Control Division in Buffalo, NY, and Westinghouse Manufacturing and Repair (M&R) facilities around the country. The air contactor was available through. The oil contactor was available through 0. Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

92 Motor Control LF Air AMPGARD Starters (Medium Voltage) 0 0 LF Air AMPGARD Originally a Westinghouse Product The LF Air-Break Design AMPGARD Starter Product Description The LF air-break design AMPGARD starter was introduced in. The LF design introduced the component-to-component circuitry concept. This design greatly reduced the currentcarrying connections and allowed for significant space savings. The L and 0L floormounted NEMA structures were inches wide x 0 inches deep x 0 inches high. The L came in, or starters per structure. The 0L came in or starters per structure. The L and 0L floormounted NEMA starters were inches wide x 0 inches deep x 0 inches high. These 00A starters could have been mounted two-high per structure. Ratings (Maximum) 00, 00 and 00A 00 hp at 00V; 00 hp at 000V. Chronology The LF air-break design starter was introduced in, first with the 00V, 00A starter, then with the 000V design and the 00 and 00A ratings. The starters were built in Buffalo, NY, until the operation was transferred to Asheville, NC, in, where it was discontinued in the late 0s. Replacement Capabilities Renewal and Replacement Parts for LF Design Starters Refer to RPD A for identifying the parts needed. Among the parts available are: Current and potential transformers Control transformers Fuses O/L relays and heaters Isolation switches Some air-break contactor parts Technology Upgrades Add-On Vacuum Starter Structures New add-on vacuum structures as an extension to the LF type starter assembly may be connected directly to the main bus without a transition section. 0L (00A) Vacuum Replacement Contactor For replacing an existing 00A LF air contactor with the directly interchangeable 00A vacuum contactor. 0L Vacuum Replacement (Rear) 00A Air-to-Vacuum Contactor Replacement Style Description Basic contactor 00/0V, 0 VA transformer: SJ contactor SL contactor Basic contactor 00/0V, kva transformer: SJ contactor SL contactor Basic contactor 0/0V, 00 VA transformer: SJ contactor SL contactor Basic contactor 0/0V, kva transformer: SJ contactor SL contactor AG0 A0G0 AG0 A0G0 AG0 A0G0 AG0 A0G0 Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original general order number starter drawing number and date of manufacture for assistance. 00A Air-to-Vacuum Starter Cell Kit Complete full-voltage, nonreversing, induction, vacuum AMPGARD motor starter, 00A, 00V maximum, for mounting in existing -inch wide enclosure. Includes main contactor, isolation switch, three power fuses, MP-000 motor protection without RTD module, threephase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing -inch wide enclosure. 00A Air-to-Vacuum Starter Cell Kit Style Description Slide-out with SJ Roll-out with SJ Slide-out with SL Roll-out with SL AG0 AG0 AG0 AG0 Completely New Starter Cell The L and 0L floormounted NEMA starters were 0 inches wide x 0 inches deep x 0 inches high. These 00A starters were mounted one per vertical structure. 0L Vacuum Replacement (Front) V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

93 LF Air AMPGARD Starters (Medium Voltage) 0L Vacuum Retrofit 00A Air-to-Vacuum Conversion Kits These kits will convert an existing full-voltage nonreversing 00A air break starter to vacuum. 00A Air-to-Vacuum Conversion Kit Description Style 0 0A maximum AG 0A maximum AG L Vacuum Replacement Contactor L Vacuum Replacement Front View L Vacuum Replacement Rear View This solution uses the latest technology SL contactor and is designed to replace vintage L, 00V, 00A, air-break contactors. 0L Air-to-Vacuum Retrofit Kit This kit replaces the out-ofproduction 000V, 00A air-break contactor with an SJ vacuum contactor, for starters built after with ISO-Switch shutter mechanism mounted in the cell. The customer keeps the existing starter cell and isolation switch and modifies the cell to accept the SJ contactor that is mechanically interlocked with the isolation switch. The rating remains 00A. 0L Air-to-Vacuum Retrofit Kit Style Description 00A maximum AG0 Ampacity upgrade to 0A design for pre- 0L retrofit kits available. Metering and Protective Relay Upgrades IQ Floor-Mounted Enclosure IQ Floor-Mounted Enclosure This kit is for mounting IQ family products. Includes standard AMPGARD structure construction to be used as a lineup extension. Each 0- inch high x 0-inch deep section comes with two doors, each with a works-in-adrawer drawout panel. Each door has a maximum of three standard IQ cutouts with device panels. Supplied with or without IQ and PB devices. (Photo left shows two auxiliary sections with optional bus enclosure, IQ and PB devices.) Works-in-a-Drawer Metering and Protective Relay LV Device Panel Current Transformer Shorting Terminal Blocks (when specified) Routing of Control Wire in Wire Channel Interposing Control Relay DIN Rail Mounted Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door Low Voltage Panel Completely Extended IQ Floor-Mounted Upgrade Style Description Auxiliary section with cutouts only. 0-inch wide x 0-inch deep x 0-inch high (does not include bus enclosure, IQ or PB devices) AG MP-000 and DP-000 upgrades used for upgrading overload-relay technology from Type-A, IQ 000A, IQ 000B or IQ 000II to the latest technology. Also upgrades with a new, slideout, LV control panel. The kit includes: Typical starter schematic 0.0-inch deep, flange LV door with three cut-outs for new devices Works-in-a-drawer slide-out panel for LV control devices Metering and Protective Relay Upgrades Style Description DP-000 and MP-000 (without RTD) MP-000 (without RTD) only DP-000 only IQ 00 only Rear of / Turn Fastener Predrilled Holes for Additional Control Devices MP-000 Rear View Indicating Lights and Pushbuttons Rear View Blank Device Panel Note: Low voltage door is hinged to slide-out control panel. AG AG AG AG 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

94 Motor Control SL and SJ Vacuum AMPGARD Starters (Medium Voltage) 0 Classic AMPGARD SL and SJ Vacuum AMPGARD Originally a Westinghouse Product SJ Vacuum AMPGARD Assembly Product Description The SJ vacuum contactor was designed and engineered specifically for use in AMPGARD starters. The contactor is a low-chop design that permits application matching of the starter to the motor for 00 00V and ratings of 00 and 00A. The 00A contactor is available in both slide-out and roll-out configurations. The 00A contactor is available in the roll-out design only. The SJ AMPGARD is a horsepower specific starter design that uses the component-tocomponent circuitry concept. The full-voltage 00A rating in a NEMA enclosure is inches wide x 0 inches deep x 0 inches high. These 00A starters are mounted one- or two-high per structure. The 00A rating in an enclosure is 0 inches wide x 0 inches deep x 0 inches high in a one-high construction for a full-voltage starter. Ratings (Maximum) 00 and 00A, 000 hp at 00V; 00 hp at 000V; 000 hp at 00V. Chronology The SJ vacuum design AMPGARD starter was introduced in with the 00A rating. The 00A rating followed in. With the introduction of the vacuum contactor, the air-break starter has been gradually phased out and is rarely specified in an assembly. The starters are built in Asheville, NC. AMPGARD assemblies were made available with the new SL Contactor in late. Except for the 00A frame contactor, SJ and SL AMPGARD assemblies are virtually identical. Replacement Capabilities Renewal and Replacement Parts for SJ Design Starters Refer to RP.J.0.T.E for identifying the parts needed. Common Replacement Parts for SL Design Starters Refer to RP00000E for identifying the parts needed. Add-On Vacuum Starter Structures New add-on vacuum structures as an extension to the SJ type structure may be connected directly to the main bus without a transition section. Contact your local Eaton Field Sales office. Replacement Vacuum Contactors New replacement vacuum break contactors are available for all SJ model ratings. 00A SL Roll-Out Replacement (Front) 00A Vacuum Roll-out Replacement Contactor Style Description Basic contactor 00/0V, 0 VA transformer: SJ contactor SL contactor Basic contactor 00/0V, kva transformer: SJ contactor SL contactor Basic contactor 0/0V, 0 VA transformer: SJ contactor SL contactor Basic contactor 0/0V, kva transformer: SJ contactor SL contactor AG0 A0G0 AG0 A0G0 AG0 A0G0 AG0 A0G0 Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original general order number, starter drawing number, and date of manufacture for assistance. 00A SL Slide-Out Replacement (Front) 0 00A SL Roll-Out Replacement (Rear) 00A SL Slide-Out Replacement (Rear) V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

95 SL and SJ Vacuum AMPGARD Starters (Medium Voltage) Completely New Starter Cell 00A Vacuum Starter Cell Kit The 00A vacuum starter cell kit is used to fill a blank cell in an SL or SJ AMPGARD assembly or to completely replace an existing 00A SL or SJ starter. It is a complete full-voltage, non-reversing, induction, vacuum AMPGARD motor starter, 00A, 00V maximum, for mounting in existing -inch wide enclosure. It includes main contactor, isolation switch three power fuses, MP-000 motor protection without RTD module, three-phase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing -inch wide customer enclosure. 00A Vacuum Starter Retrofit Kit Style Description Slide-out with SJ Roll-out with SJ Slide-out with SL Roll-out with SL AG0 AG0 AG0 AG0 Technology Upgrades MP-000 and DP-000 upgrades used for upgrading overload-relay technology from Type-A, IQ 000A, IQ 000B or IQ 000II to the latest technology. Also upgrades with a new, slideout, LV control panel. The kit includes: Typical starter schematic 0.0-inch deep, flange LV door with three cut-outs for new devices Works-in-a-drawer slide-out panel for LV control devices Works-in-a-Drawer Metering and Protective Relay LV Device Panel Routing of Control Wire in Wire Channel Interposing Control Relay DIN Rail Mounted Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door Current Transformer Shorting Terminal Blocks (when specified) Low Voltage Panel Completely Extended Predrilled Holes for Additional Control Devices Metering and Protective Relay Upgrades Style Description DP-000 and MP-000 (without RTD) MP-000 (without RTD) only DP-000 only IQ Data only Rear of / Turn Fastener MP-000 Rear View (when specified) Indicating Lights and Pushbuttons Rear View (when specified) Blank Device Panel Note: Low voltage door is hinged to slide-out control panel. AG AG AG AG 0 0 Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-

96 Motor Control SLB and SLS Contactors AMPGARD (Medium Voltage) 0 Next Generation AMPGARD SLB and SLS Contactors AMPGARD Next Generation AMPGARD Lineup Front View Product Description Medium voltage control reaches a higher level of design with the next generation of Cutler-Hammer AMPGARD starters from Eaton. This product incorporates 0 years of experience with over,000 units installed worldwide. The SLB and SLS contactor is a low-chop design that controls hp motors with ratings of 00 and 00A vacuum contactors. The contactor is available in a stab (SLS) or bolted (SLB) design within the starter cell. The two-high structure design can accommodate two 00A or one 00A contactor/starter designs. The two-high structure is W x H x 0 D inches (. x. x.0 mm), which includes a -inch high top-mounted main bus compartment. Ratings (Maximum) 00 and 00A 000 hp at 00V; 00 hp at 000V; 000 hp at 00V. Chronology The SLB and SLS vacuum design AMPGARD starter was introduced in 00 with both 00 and 00A ratings to be incorporated into the next generation of AMPGARD assembly. The starters are built in Asheville, NC. The new SLS and SLB contactors will not be interchangeable with the existing SJ or SL contactors. Replacement Capabilities For further information, contact the Asheville plant at Stab-In AMPGARD 00A Contactor Rear View Stab-In AMPGARD 00A Contactor Rear View 0 V-T- Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0

97 SL and SJ Vacuum AMPGARD Starters (Medium Voltage) AMPGARD IT. Soft Start Components The Cutler-Hammer AMPGARD IT. Soft Start components are now available for upgrading existing full-voltage and reduced-voltage starters. The requirements to convert starters into AMPGARD IT. Soft Start will depend on specific configurations of the existing starter. Space will be required for two -inch wide, -inch high cells that are ideally mounted in the same vertical structure. The upper compartment contains the M Contactor Cell and the lower compartment contains the SCR Truck Cell. The new door provided with the SCR Truck Cell includes the MV0 control module and is made to interlock with the door on the upper compartment. MV0 Control Module AMPGARD IT. Soft Start (Doors Open) 0 If the targeted upgrade is for a FVNR AMPGARD starter presently located in the upper compartment, then the conversion is simplified by using the existing FVNR starter as the M contactor cell and converting the bottom compartment into the SCR truck cell. The M contactor load terminals are connected to the SCR truck cell terminals using three copper bus connectors. Available SCR truck ratings include 00A and 00A. See Page V-T- for a description of other existing starter configurations. The advanced diagnostics included in the MV0 control module include: Phase loss Phase imbalance Jam Stall AMPGARD IT. Soft Start SCR Truck (Rear) 0 Over/undervoltage Motor overload SCR Truck Cell Volume Aftermarket, Renewal Parts and Life Extension Solutions CA0000E October 0 V-T-