The following features are commonto both models: ! LEDillumination forreliability. Push-pull phototransistors for signal stability
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1 MotionType: Usage: Output: Rotary Industrial Incremental Max. Resolution: Internal electronics: External electronics: 192,000counts/rev 480,000counts/rev Series 82S /82P Rotary Incremental Encoders StandardEncoder, bovestandard Performance. The Series82isafamilyof industrialgrade optical incremental encoders, available intwodifferent models. They have the samemechanicaland electrical features,but differ in performance and price. The following features are commonto both models: LEDillumination forreliability Push-pull phototransistors for signal stability Optional zero index Medium-duty housing,or optional environmentally sealedhousing SealedEC Class7bearingsfor protectionagainst contaminants Precise chrome-on-glass disc Two Models available: Model 812: Resolution up to8times the line counton the disc Model 822: Dual readingheads for improvedaccuracy. Resolution up to80 timesthelinecount onthedisc. GPI IIIIIIIIIIIIIIIIIIIIIIIIIIIIII Combination synchro/face mount, or square-flangemount IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
2 SPECIFICTIONS Maximumline count on disc Max cycles/rev with internalelectronics Max counts/rev (after quad edge detection) Max cycles/rev with externalelectronics Max counts/rev with externalelectronics (after quad edge detection) Instrument error, ± arcsec Quadrature error, ± electricaldegrees Interpolation error, ± quanta FREQUENCY RESPONSE Maximumweight, oz (g) Starting torque, in-oz (N-m) [at 20 C] Running torque, in-oz (N-m) [at 20 C] 2 2 Moment of inertia, in-oz-s (g-cm ) Maximumacceleration, rad/s 2 Operating temperature range, F(C) Storage temperature range, F(C) Humidity,%RH non-condensing Shock Vibration 1x square waves 2x square waves x square waves 8x square waves Up to 20x square waves SEENOTE MODEL812 MODEL 822 1,2 1,3 1,4 6,000 12,000 48,000 48, (6) (14.0 x10 ) (7.0 x10 ) x10 (63.2) 2x to 18 (0 to 70) 0to 160 (-18 to 71) 98 0 g, 11ms 1 g, Hz 192, , , NOTES: 1. Total Optical Encoder Error is the algebraic sum of Instrument Error+Quadrature Error+InterpolationError.Typically,theseerror sources sumtoa valueless than thetheoretical maximum.error is guaranteedat20 C andis defined atthe signal transitions.itdoes notincludequantizationerror, which is ±1/2quantum.("Quantum" is the final resolutionoftheencoder,after user's 1x,2x or 4Xquadrature decode. ) 2. InstrumentError is thesumofdisc patternerrors, disc eccentricity,bearing runoutand other mechanical imperfections withintheencoder.this error tends tovary slowly around arevolution. 3. Quadrature Error is thecombinedeffect ofphasingandduty cycle tolerances andother variables in thebasic analog signals. This errorappliestodata taken atall four transitions within acycle;ifdata are extracted from 1Xsquarewaves ona1xbasis(i.e.,atonlyonetransition per cycle),this errorcan be ignored. Errorinarcseconds =(3600) x(error inelectrical degrees) /(disc linecount) 4. Interpolation Error is presentonly whentheresolution has been electronically increasedtomore thanfourdatapointsperoptical cycle. Itisthesumof all the tolerancesintheelectronic interpolationcircuitry. Error in arcseconds =( )x(error in quanta) /(counts/rev).withexternal Model HR2HighResolutionElectronics. Frequency responseis asstatedfor outputsignals, or0kh zatthedisc,whicheveris limiting. s part of ourcontinuing improvement program, these specifications are subject to change without notice.
3 GURLEYPRECISIONINSTRUMENTS THEENCODERLEDER EXTENDED RESOLUTION The series 82 offers resolution up to 192,000 counts/rev(6.7arcsec/count)after4x quadratureedgedetection. Iffinerresolutionis required (up to 480,000 counts/rev, or 2.7 arcsec/count), the HR2 external electronics package provides awide range of options that ensures compatibility with virtually all commercially available counter circuits, dedicated encoder interface cards and programmablelogiccontrollers: ny numberof quadraturesquare waves from1to 20 times the line count on thedisc Fixed-durationpulses at 1,2or4timesany integerfrom 1to20 choice of / or PULSE/ DIRECTIONoutput pulse format zero-index (reference)signal in either gated ½cycle, gated¼cycle, orfixed duration pulse format EI/RS-422 oropen collectorlinedrivers On-board low-dropout voltageregulator Refertothe HR2datasheet forfull details. SERIES 82P The series 82P is identical to the Series 82S, except that it incorporates a precision-hobbedpinionasanintegralpartofthe encoder shaft; this improves accuracy by eliminating eccentricity and other errors that result from attaching aseparate pinion. The pinion shaft is made from hardened 416 stainless steel to minimize wear. The pinion mates with a 10-tooth-per-inch rack, and traverses exactly one inch per revolution. n optional flex-mount bracket keeps the pinion spring-loaded into the rack to virtually eliminate backlash. The salient benefits of arack-and - pinion system include good tolerance to misalignments, virtually unlimited measuring length, high resolution, long life and relative insensitivity to contamination. Please refer to the Rack-and-Pinion data sheet for system specifications. Wire Colors (Connector Code P) Yellow rown Green Orange lue White Gray Red lack Pin #D-1P (ConnectorCode Q) Pin # MS3102E-18-1P (ConnectorCode M or ) Pin #DE-9P (Connector Code S) uffered Sine Wave Output (Output Code ) uffered Sine WaveOutput (Output Code ) SquareWave Output (OutputCode C, F, L, T ) Connector Connector Code M or P Code Sin C D E F G H I J Cos Index +V Index Sin Cos +V +V NOTES: 1. Channel (Cos)leads Channel(Sin)forshaft rotation, viewedfrom shaft end 2.,, andareprovidedwithline driveroutputs only (Output Code L). 3. Connectorcode Sis not availablewithbufferedsinusoidoutput 4. Shieldis notconnectedat theencoder ,000 2,000,000 10,000 ELECTRICLCONNECTIONS SquareWave Output (OutputCode C, F, L, T ) Shield +V Pulse Output (Output Code P) Pulse Output (Output Code P) +V +V ERING LIFE RTINGS/HOURS 1,730,000 86, , ,000 86,00 34,600 17,300 Radial Load atend of Shaft, Pounds Speed (rpm) , ,000 14,000 72,600 36,300 14,00 7, ,000 82,000 33,000 16,400 8,200 3,300 1,640 36,000 18,000 7,100 3,600 1,800 +V Shield The table gives bearing life as afunction of speed and radialload at the end of the shaft, based on fatigue failure criteria. In many long-duration applications, lubrication retention becomes the determining factor When high radialshaft loads are applied to an encoder with ahigh line count on the disc, the encoder may not meet the stated quadrature tolerance. Please consult the factory if your application requires this combination.
4 E LECTRONICS O PTIONS SINUSOIDLOUTPUT DT TRCK V REF EX (OPTIONL) V REF CHN SQUREWVEOUTPUT CHN CHN FULL-CYCLE EX (INTERP =01) HLF-CYCLE EX (INTERP =02 OR 0) QURTER-CYCLE EX (INTERP =08) PULSEOUTPUT EX EX CHN 360 ±180 EX 1., and (omitted for clarity) available with OUT = L only 2. Chan leads Chan for shaft rotation, viewed from shaft end. ROTTION O 360 ELECTRICL UNGTED 360 ± 180 GTED WITH LOW GTED WITH &HIGH ROTTION POWER SUPPLY OPTIONS V cc =+.0 VDC± 0.2 V@22 m max, or V cc =7to 1 m (available withpower buffer or line driver options). SINUSOIDL OUTPUT OPTION Thisoption provides quadrature sinusoids at thesame spatial frequency (cycles/rev) as the line count on the disc. t lower linecounts, thesignals tend to be more trapezoidal thansinusoidal. UFFEREDSINUSOIDS (OUT INTERP = 01) Theoutput device is an opamp referenced to (0% ± 3%)xV.Typical cc signal values at 1kHz with 4.7 kω load to ground (20 C). P-P signal amplitude, data channels: 1.0± 0.1 V mplitude ratio, min chan to max chan:.90 to1.00 P-P signal amplitude, index channel: 0.7± 0.3 V. PULSE OUTPUT OPTIONS ll pulse outputs are direction-sensed (pulses and pulses areon different terminals). The output device is an EI/RS-422balanced differential line driver protected to survive an extendedduration short circuit across its output. Pulse width is0.4± 0.1µ s. The index pulse is gated so that it always occurs simultaneously with aspecific datapulse. Themaximumoutput pulse rate is60 khz, based onmaintaining adequate separation between pulses; however,the frequency response of thesquare waves fromwhich the pulses are generatedis oftenthe limiting factor indetermining maximum encoder speed. vailable with either Vor 7-1 Vencoder power input. 1x, 2x, 4x or 8xPULSES (OUT INTERP = P01, P02, P04 or P08) vailable onboth models. Pulsesare at 1, 2,4or 8times the line count on the disc. x, 10x, or 20xPULSES (OUT INTERP = P0, P10,or P20) vailable onmodels 822 only. Pulses areat,10 or 20times theline counton the disc QUDRTURESQURE WVE OUTPUT OPTIONS 1x or 2xSquare Waves vailable on bothmodels. Square waves are at the same or twice the spatial frequency (cycles/rev) as the disc line count. x or 8xSquare Waves vailable on Model 822 only. Square wave spatial frequency is fiveor eight times the disc linecount. 1x SQURE WVES, TTL COMPTILE (OUT INTERP = T01) Output device is LM339 voltage comparator with internal 2.2kΩ pull-up resistor. TTL Fanout = VOH VCC -0.2V I =-8m V 0.8 V SINK 2x SQURE WVES, TTL COMPTILE (OUT INTERP = T02) Output device is high-speed CMOS logic gate. Max rating: I = ± 2 m (V =0toV ) 1x SQURE WVES, OPEN COLLECTOR (OUT INTERP = C01) Output device is LM339 voltage comparator with open collector output transistor. Outputsare pulled up to + VDC with internal10 kω resistor. Customer may provide external pull-up as desired, within rating of LM339. V +36 V I 16 m 1x, 2x, xor 8x SQURE WVES, LINE DRIVER (OUT INTERP = L01, L02, L0 or L08) The output device isan EI/RS-422 balanceddifferential line driver protected to survive an extended-duration short circuit across its output. OL 0 O CC COH COL 1x, 2x SQURE WVES, POWER UFFER (OUT INTERP = F01 or F02) Output device is 2N372 driver transistor. Outputsare pulled up to supply voltage withan internal10 k Ω resistor. Customer may provide external pull-up as desired,within the range of the output device. V +40V I 200 m COH COL
5 DIMENSIONS.2[]SHIELDED CLE, 10CONDUCTOR (TWISTEDPIRS) 28WG(7/36), PVCJCKET,.42 [10.7].10 [2.] 0.13 [3.3].10[2.].3747/.374 [9.17/9.12] SHFT #10-32 X.380 [9.6]MIN THDDEPTH 3HOLESEQULLYSPCED ON1.87[47.63].C. CONN.CODEP=PIGTILS CONN.CODE Q=D-1P CONN.CODES=DE-9P (NOTES1,2,3) 2.3[9.7] MX 2.0 [63.] 2.23 MX [6.6] 1.200[31.70] 1.249[31.737] PILOT.7 [19.1] L1 (SEETLE) 1.01 [2.7] MX MS3102E-18-1P EXIT/CONNECTOR CODES SMORS (NOTES1, 2,3) SECODE (NOTE3) 1.0 [38.1].221 [.61] THRU-4 HOLES 2.0 [63.] MX 2.37 [60.2] [2.43] [63.] TYP SQURE MS3102E-18-1P EXIT/CONNECTOR CODES TM OR T (NOTES1,2,3) L2 (SEE TLE).13 [3.43] SE CODEC (NOTE3) 1.0 [38.1] 3/8 [9.] 10TOOTHPINION.3448[8.78] PITCH 20 PRESSURE NGLE SERIES 82P (NOTE 4).4 [10.2].344[8.74] lldimensionsarein inches[mm] ENCODERLENGTH L1 L [8.4] 2.4 [62.2] 2.6 [67.3] 2.80 [71.1] OUTPUTINTERP.CODES 01, C01, F01, F02, L01, L02 T01, T02, P01, P02, P04, P08 L0, L08 P0, P10, P20 NOTES: 1.Matingconnectoris optional. Order M01to mate withconnectorcode Q, M02forconnectorcode or M,or M06forconnectorcode S. 2.Withconnectorcodes PQ, and S,the coveris drawnaluminum can. With connectorcodem and,the coveris aruggedaluminumextrusionwith an O-ring betweenthecoverandthe base. 3.nyconnectorcode can be usedwith any basecode. 4.SeeRack-and-Pinion datasheet for rack details.
6 O I RDERING NFORMTION MODEL SHFT - LINES - V OUT INTERP - SE C EXIT CONN SPEC E MODEL SHFT S P Standard accuracy High accuracy -Shaft type Solid shaft Pinion shaft LINES -Disc line count Consult factory for other line counts -Index format F Fullcycle ungated ( INTERP = 01) H Half cycle gated ( INTERP = 02, 0) Q Quarter cycle gated ( INTERP = 08) P Pulse index ( OUT = P ) N None V -Input voltage volts dc R 7-1 volts dc ( OUT = FL, or P ) OUT output format uffered sinusoids ( INTERP = 01) C Open collector (single-ended sq. waves) ( INTERP = 01) F Power uffer (single-ended sq. waves)( INTERP = 01, 02) L RS-422 differentialline driver ( INTERP = 01, 02, 0, 08) T Single-ended TTL ( INTERP = 01, 02) P Pulses (cwand ccw) ( INTERP = 01, 02, 04, 0, 08, 10, 20) INTERP -Interpolation factor 01 01, 02, 0, 08 01, 02, 04, 0, 08, 10, 20 SE -ase type Synchro/face mount C Square-flange mount C -Cable length, inches (04-99) 18 Standard 00 With CONN code M, or T EXIT Cable exit or connector location S Side ( CONN = Mor ) T Top ( CONN = P, Q, S, M, or T ) With buff. sinusoid output With square wave output With pulse output CONN -Connector P Pigtails (no connector) ( EXIT = T ) Q D-1P( EXIT = T ) M MS3102E-18-1P(see wiring table) MS3102E-18-1P(see wiring table) S DE-9P( EXIT = T) T ScrewTerminals (use only with HDT;see separate Data sheet) SPEC -Specialcode X Todefine non-standard features N No specialfeatures ccessories (orderseparately) SC-06E-XXE or M X06399 M01 M02 M06 HDT ISC3N Shaft coupling (see separate data sheet) Synchro cleats (see separate data sheet) Mating connectorfor D-1P Mating connectorfor MS3102E-18-1P Mating connectorfor DE-9P Heavy-duty housing (see separate data sheet) Interface card for IM PC SPECILCPILITIES For specialsituations,wecanoptimizecatalogencoders toprovidehigherfrequency response,greateraccuracy,widertemperaturerange, reducedtorque, non-standardline counts,or othermodified parameters.inaddition,we regularly designand manufacture customencoders for user-specific requirements.theserangefromhigh-volume, low-cost,limited-performance commercial applications toencodersformilitary, aerospaceand similarhigh-performance,high-reliabilityconditions.we would welcometheopportunity to helpyouwith yourencoder needs. WRRNTY Gurley PrecisionInstruments offersalimitedwarranty againstdefects in material andworkmanship for aperiodofoneyear from the dateof shipment. IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
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