6. FLOOR INSTALLATIONS. Flush floor trunking system
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- Dale McGee
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1 . Flush floor trunking system
2 -5
3 Survey of the system Description Reference Pag. 1 Open flush floor trunking OVG Cover for flush floor trunking DOVG Cover for flush floor trunking DOVGV Cover for flush floor trunking DOVGV Cover for flush floor trunking DOVGR Bend for flush floor trunking OVGB -1 8 T-piece for flush floor trunking OVGT -1 9 Cross piece for flush floor trunking OVGK End part for flush floor trunking OVGE Bottom for flush floor trunking OVGVST Connection angle for flush trunking OVGHV Universal side for flush floor trunking OVGZ Extrusion profile flush floor trunking OVGPR Screed anchor for flush floor trunking OVGAN -4 1 Crossbar for flush floor trunking OVGTR Earth conductor clamp for flush trunking OVGEQ Earth conductor clamp for flush trunking OVGEQH Carpet border for flush floor trunking OVGTAP
4 OVG Open flush floor trunking NEW * * Reference Height Width Thickness Length kg/m Packaging Stock Unit - - OVG 200* , , m - - OVG 300* , , m - - OVG 400* , , m More technical specifications for this product can be found at the end of this chapter. - used in screeded floors to be finished with carpet - levelling range: 55 to 110 mm - hinged covers can be mounted from levelling height 70 - universal side for all levelling heights - straightforward assembly of accessories with plastic corner connector - provided with concrete anchor of PP - as per VDE for both new constructions and renovations - ideal for frequent addition or removal of cables -58
5 DOVG Cover for flush floor trunking NEW Pre-galvanised - - DOVG 200* , , piece - - DOVG 300* , , - - piece - - DOVG 400* , piece DOVGV 182 Cover for flush floor trunking NEW Pre-galvanised - - DOVGV 200*3* , ,7 - - piece - - DOVGV 300*3* , , piece - - DOVGV 400*4* , piece - Replace the cover where you want to mount the flush mounting unit with a cover for the relevant flush mounting unit - Place the flush mounting unit in the opening provided - Fasten the flush mounting unit by tightening the clamps -59
6 DOVGV 257 Cover for flush floor trunking NEW Pre-galvanised - - DOVGV 300*3* , , piece - - DOVGV 400*4* , piece - Replace the cover where you want to mount the flush mounting unit with a cover for the relevant flush mounting unit - Place the flush mounting unit in the opening provided - Fasten the flush mounting unit by tightening the clamps DOVGR 257 Cover for flush floor trunking NEW Pre-galvanised - - DOVGR 300*3* , , piece - - DOVGR 400*4* , piece - Replace the cover where you want to mount the flush mounting unit with a cover for the relevant flush mounting unit - Place the flush mounting unit in the opening provided - Fasten the flush mounting unit by tightening the clamps -0
7 Accessories OVGB Accessories Bend for flush floor trunking NEW - - OVGB 200* , piece - - OVGB 300* ,00-0,54 - piece - - OVGB 400* , piece More technical specifications for this product can be found at the end of this chapter. OVGT T-piece for flush floor trunking NEW - - OVGT 200* ,00-0,13 - piece - - OVGT 300* ,00-0,1 - piece - - OVGT 400* , piece More technical specifications for this product can be found at the end of this chapter. -1
8 Accessories OVGK Cross piece for flush floor trunking NEW - - OVGK 200* ,00-0,2 - piece - - OVGK 300* ,00-0,32 - piece - - OVGK 400* , piece OVGE End part for flush floor trunking NEW - - OVGE 200* ,22 - piece - - OVGE 300* ,33 - piece - - OVGE 400* piece More technical specifications for this product can be found at the end of this chapter. - for sealing the end of your open flush floor trunking - small earthing cables are supplied as standard - these are slid into the conduit using the 2 plastic corner connectors - level it so that the unit is properly supported - connect the earthing cables -2
9 Accessories OVGZ Universal side for flush floor trunking Colour RAL 9011 Polyvinyl chloride * * Reference Height Width Thickness Length kg/m Packaging Stock Unit - - OVGZ , m OVGPR Extrusion profile flush floor trunking Aluminium * * Reference Height Width Thickness Length kg/m Packaging Stock Unit - - OVGPR , m OVGTR Crossbar for flush floor trunking NEW Pre-galvanised - - OVGTR 200* , piece - - OVGTR 300* , piece - - OVGTR 400* piece -3
10 Accessories OVGVST Bottom for flush floor trunking - - OVGVST , piece OVGAN Screed anchor for flush floor trunking Colour RAL 9011 Polypropylene - - OVGAN , piece OVGTAP 3 Carpet border for flush floor trunking Polyvinyl chloride * * Reference Height Width Thickness Length kg/m Packaging Stock Unit - - OVGTAP ,1 - - m -4
11 Accessories OVGHV Connection angle for flush trunking Colour RAL 9011 Polypropylene - - OVGHV , piece OVGEQ Earth conductor clamp for flush trunking Pre-galvanised - - OVGEQ , piece OVGEQH Earth conductor clamp for flush trunking Pre-galvanised - - OVGEQH , piece -5
12 Accessories SLOS Division plate free Execution option 1 Execution option 2 * * Reference Height Width Thickness Length kg/m Packaging Stock Unit Pre-galvanised Hot-dip galvanised Polyester powder coating HD PE SLOS , m HD PE SLOS , m HD PE SLOS ,8 0 m HD PE SLOS ,82 3 m You can recognize the standard production version by the bold printed product codes. The product code for an optional production version can easily be formed by adding the value of the column marked with an asterisk (*) in front of the product code of the standard execution. -
13 Accessories i -7
14 TECHNICAL INFORMATION TECHNICAL INFORMATION OVG Mounting principle i -8
15 TECHNICAL INFORMATION OVG - Slip the OVGZ (1) into the chamber (2) of the OVGPR (3) (Figure 1) - A levelling range of mm is obtained by placing the OVGZ with its longest side on the ground - A levelling range of mm is obtained by placing the OVGZ with its shortest side on the ground - Mount 3 OVGVSTs (12) per OVGPR (3) (Figure 2) - The 2 OVGVST provided with a baseplate (4) are mounted at the end where an OVGTR (5) has been placed - These 2 OVGVST must be positioned so that they overlap the duct with half of their length - They will be used for coupling with the abutting length (Figure 3) - The preassembled baseplates (4) must abut against the OVGZ (1) (Figure 2) - Mount the other OVGVSTs at intervals of 800 mm (Figure 2) - Extra OVGVSTs can be easily added by hooking them into the slot provided () in the OVGPR (Figure 2) - Determine how you will use the OVGTAP 3 (7): flush mounted or not (Figure 4) - Turn levelling screws (8) to the right for levelling up - Turn levelling screws (8) to the left for levelling down - Hook the OVGAN (11) into the slot () in the OVGPR (Figure 5) - Make sure to seal up any openings with adhesive tape - The system can now be filled with screed (9) and subsequently finished with carpet (10) (Figure 5)! To obtain a levelling height of less than 80 mm, shorten the levelling screws to below the top of the aluminium section before pouring the screed.! Note: when laying or removing cables we advise you not to remove the traverses between the aluminium sections i -9
16 TECHNICAL INFORMATION OVGB Mounting principle i -70
17 TECHNICAL INFORMATION OVGB 1. Remove the length stated in the table from the aluminium profile (a) and the side section (b). Remove a section from the carpet surround that is 12mm shorter. Move the de traverse section (d) of the end section so that it is positioned between the two profiles and fasten with the two screws (e). Reposition the feet (f) as shown in the drawing. 2. Position the earthing strap under corner (i) along with the plastic corner connector (h) in the aluminium profiles of the section which you want to branch off from. Fasten the right earthing clamp (j) and the plastic corner connector (h) in the aluminium profile of the end section. Slide the end section (g) onto the section you want branch off from. 3. Locate the traverse for the supports (k) under the cover of the section from which you are branching off. In order to hold the traverse section at the right level the M bolts supplied (l) must be positioned under the most central opening along both sides of the traverse section. Attach the top to the traverse section making use of the most central opening. 4. Slide the section you want to branch off from (m) on to the plastic corner connectors that you have attached to the section from which you want to branch off. 5. Cut to size a surplus section of the side (n) so this can be slid into the end section in order to close it off. Line everything up.. Seal off all openings (for example o) with adhesive tape. i -71
18 TECHNICAL INFORMATION OVGT Mounting principle i -72
19 TECHNICAL INFORMATION OVGT 1. Remove the length stated in the table from the aluminium profile (a) and the side section (b). Remove a section that is 24mm shorter from the carpet surround (c) so that the edges extend on both sides of the aluminium profile by 12mm. 2. Locate both earthing straps under corner (e) along with the 2 plastic corner connectors (d) in the aluminium profiles of the section from which you want to branch off. Fix in position the earth straps (e) using the M5 screws provided (f). 3. Position the traverse section (h) for the supports under the cover of the sections you want to branch off from. In order to hold the traverse section in the right position you must locate the M bolts provided at both sides in the most central hole of the traverse section. Attach the top to the traverse section making use of the most central opening of the traverse section. 4. Slide the section which you want to branch off from (i) onto the plastic corner connectors and the earthing straps which you have attached to the section you want to branch off to. 5. Align all components until everything is in line.. Close up all openings (for example j) with adhesive tape. i -73
20 TECHNICAL INFORMATION OVGE Mounting principle i -74
21 TECHNICAL INFORMATION OVGE 1. Locate the 2 corner connectors (a) in the ends of the profile that is provided with the end section. 2. Attach one end of the earthing straps supplied (b) in the slot provided on the inside of the profile (c). 3. Mount a foot (d) in the middle of the profile of the end section. 4. Slide the end section into the length of the OVG which you want to close off. 5. Cut a side section (e) to size and attach this under the end section as this is done for the section runs.. Attach the other end of the earthing straps into the aluminium profiles of the section you want to close off. i -75
IP30 floor Box wooden floors
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