Xenon 05 Installation Instructions & Parts List
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- Marylou Suzanna Nichols
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1 Xenon 05 Installation Instructions & Parts List Illustration Xenon 05, H1 Handle Left Hand: Open Out 26/05/2016 Revision 2.1 Page 1 of 19
2 IMPORTANT This shower screen / enclosure must be installed by suitably qualified individuals. We recommend a minimum of two people for safe assembly of certain sections of this screen. Ensure all appropriate safety equipment, especially protective footwear, safety glasses and gloves are used. When drilling holes in ceramic tiles, use masking tape to prevent the drill from slipping: DO NOT use hammer action as this will crack the tiles. Use a high quality drill bit to ensure a clean, precise hole. Please leave these instructions with the customer following installation. PRIOR TO INSTALLATION Before disposing of the packaging and prior to commencing assembly, please check all the components to ensure that they have been supplied correctly and are undamaged. Subsequent claims for missing or damaged pieces will not be accepted once the packaging has been disposed of and installation commenced. In the event of any queries please contact your supplier quoting the relevant model information. The Tray / Tiled floor on which this screen is to be installed must be level on all sides. It may be necessary to use alternate fixings to those supplied, depending on the properties of the walls to be fixed to. Use the protective corners supplied at all times until the glass is moved to its final position. Ensure that the glass is installed correctly, taking care to avoid installing the glass upside down. On certain panels an easy clean coating is applied to one side only, this is clearly marked with a sticker on the non-coated side. The coated surface is to be fitted inwards towards the inside (wet side) of the screen. Ensure that all surfaces to be sealed are clean and dry prior to applying the silicone sealant. Use a high grade fungal resistant sealant. Allow a minimum of 48 hours after application of the silicone sealant prior to using the screen. TOOLS & MATERIALS REQUIRED Junior Hacksaw Spirit Level 2 x Suction Glass Lifters Metal Scriber Pencil High Quality Silicone Sealant Fine Tooth File Silicone Gun Tape Measure Set or Roofing Square Power Drill Pozi-drive Screwdriver Masking Tape 5.5mm Masonry Drill Bit Safety Glasses & Gloves Modelling Knife CARE AND MAINTENANCE (please ensure that these instructions are left with the installed unit) We recommend routine cleaning of your screen / enclosure with hot water using a soft cloth, then drying with a dry soft cloth or chamois leather. All glass has been treated with EASY CLEAN glass finish and care must be taken to avoid any abrasive cleaning products that may damage the special surface protection. DO NOT use acidic based de-scaler products or products containing bleaches or solvents. Page 2 of 19
3 Supplied Parts Inline Hinge Panel x 1 Door x 1 Inline non-hinge Panel x 1 Glass to Glass Hinge x 2 90 Glass to Wall Bracket x 4 Door Handle x 1 (Option Dependant) Underframe x 1 Underframe Top x 1 Wall Channel x 2 Spacers 3mm x 4 1mm x 4 Glass to Glass Seal x 1 Door Bubble/H Seal x 1 Bottom Door Seal x 1 Page 3 of 19
4 Supplied Parts Rawl Plug & Screw x 6 Square Alignment Jig x 1 Door Support x 2 Page 4 of 19
5 Stay Bar Configuration Options Configuration E SB9 X 2 X 1 X 1 Configuration F SB10 + Fasteners X 2 X 2 X 1 + Fasteners If no stay bar parts are included - No stay bar is required Page 5 of 19
6 Exploded View These instructions are for left and right handed options. The view below is for a Left Hand Open Out configuration with a SB9 Configuration E stay bar. On screens with both inline panels wider than 600mm, a wall to wall stay bar is included (SB10). On screens with inline hinge panels less than 400mm, no stay bar is necessary. You will need to determine which configuration you have and adapt the instructions as appropriate. Page 6 of 19
7 1 Ensure the base is level. Measure the width of the opening where the screen is to be fitted. Mark this length on the underframe channel. 2 For best results we recommend wrapping some masking tape around the underframe in the area to be cut. Mark this with a Pencil and cut squarely with a fine toothed Junior Hacksaw. Unwrap the tape, and remove any burrs with a fine toothed File, taking care not to scratch or damage the surface finish. 3 Position the underframe using a set square or roofing square. If using a raised shower tray, leave a recommended 3 8mm gap from the edge of the tray, (depending how far back you wish the underframe to sit). IF NOT using a shower tray, position the underframe in the desired position. Pay attention to the orientation of the underframe. Page 7 of 19
8 Starting with the left side wall channel, insert the 10mm thick Square Alignment 4 Jig to locate the wall channel. Using a Spirit Level ensure that the channel is vertical. Mark three holes through the pre-drilled channel as indicated to attach the channel to the wall. Mark 3 Holes 5 Using a 5.5mm high quality masonry drill bit for a clean and precise hole, drill the holes where marked and insert the wall plugs fully. Professional Tip: If drilling ceramic tiles, place masking tape on the tiles before marking and drill through the tape to prevent the drill bit from skidding around. DO NOT use Hammer action as this will crack the tiles. 6 7 Test fix the wall channel using the screws provided. DO NOT use silicone at this point. Repeat steps 4 through to 6 for the right side wall channel. Start by fitting the inline hinge panel (the left panel in this case). Note the 8 orientation and position of the panel, this can be determined by the number & size of holes and any attached labels. The panels are each fitted onto 2 stacks of spacers, positioned as shown below within the underframe channel: Start with the 3mm spacers. NOTE, there must be a minimum of one 1mm spacer under the glass. Using purpose made Glass Lifters to handle the panel, carefully lift onto the spacers and insert into the wall channel. Page 8 of 19
9 The glass must be inserted squarely into the underframe and slid into the wall channel. Take great care NOT to knock the corners as this can cause the glass to shatter. To remove the glass, slide out of the wall channel first, then lift squarely from the underframe. WARNING: The glass is heavy and may damage the floor and underframe if handled incorrectly. It is advisable to use a suitable non-slip protective mat to safeguard against damage to the floor (A strip of carpet is ideal). Never place glass across the underframe as this can damage it. 20mm Holes this Side 9 10 Remove and replace the glass adding or subtracting spacers as necessary to level the panel (to a maximum height of 5mm inside the underframe). Check the glass is level using a Spirit Level. Loosely assemble the two 90 glass to wall brackets onto the panel. The face that attaches to the wall is usually located within the shower screen. 11 Using a Pencil, mark the holes for attaching the 90 glass to wall brackets to the wall. 12 Repeat steps 8 through to 11 for the right hand inline non-hinge panel. Page 9 of 19
10 Measure the width of the door panel. Add 11mm to this dimension. Set the gap 13 between the two inline panels to this dimension and mark the inner edges on the underframe. This marks where the inline panels need to be refitted to, once silicone is applied. We recommend putting a piece of masking tape on the underframe edge and marking onto this to prevent damage to the underframe finish. Check that the top of both panels are 14 level. This can be done by raising or lowering one of the panels. Ensure that you add or remove spacers equally to raise or lower the panel evenly. Remember not to stack the spacers higher than 5mm. If the difference in height between the panels is greater than 5mm, it may be necessary to lower the original panel before trying to raise the second. 15 Check which stay bar configuration your screen has been supplied with (listed towards the front of these instructions) and refer to the relevant instructions below. Page 10 of 19
11 Stay Bar Configuration E E1 Measure the width of the top of the screen from wall to wall. Ensure that this measurement is truly horizontal. Distance Measured mm -30mm = mm Mark the measured length on the E2 stay bar from one end minus 30mm. We suggest wrapping a piece of masking tape around the stay bar to make this easier. Carefully cut the stay bar using a fine toothed Junior Hacksaw, taking care to make sure the cut is square. Using a fine toothed File remove any burrs or sharp edges, taking care not to scratch or damage the surface finish. E3 Fit the stay bar tee piece 15mm in from the edge of the inline hinge panel as shown, with the location slot for the stay bar inside the shower screen (wet side). Inline Hinge Panel Door Page 11 of 19
12 Ensuring that the stay E4 bar is level and square, mark the location of the ends of the bar onto the wall. Remove the stay bar and position the stay bar connector central to the lines and with a small drill, mark the holes for drilling. Use a piece of masking tape where the stay bar touches the wall to mark onto. E5 Using a 5.5mm high quality masonry drill bit for a clean and precise hole, drill the holes where marked and insert the wall plugs fully. Screw the stay bar connectors to the wall. Note the orientation, the hole for the grub screw should be facing away from the screen, towards the back wall. E6 Assemble the two stay bar wall bracket outer couplings onto the stay bar as indicated. Note the orientation of the parts Inside of Screen Place the stay bar assembly into the stay bar tee piece and between the two stay bar wall bracket inserts, then slide the outer coupling over the inserts to locate and retain the stay bar. Tighten the coupling grub screws and the tee piece to fully secure the stay bar assembly. Page 12 of 19
13 Stay Bar Configuration F F1 F2 Follow steps E1 through to E3 above. Fit the stay bar tee piece 15mm in from the edge of the inline non-hinge panel as shown. Door Inline Panel F3 Follow steps E4 through to E6 above. Using a straight edge mark 16 the wall channels where they need to be trimmed, inline with the top of the glass panels. We recommend putting a piece of masking tape on the wall channel edge and marking onto this to prevent damage to the wall channel finish. 17 Remove the stay bar, panels and wall channels and place safely to one side to refit later. Using a fine toothed Junior Hacksaw, carefully cut the wall channels to the correct length. Ensure that the cuts are square and along the marks made. Carefully use 18 a fine toothed File to remove any burrs and sharp edges, taking care not to scratch or damage the surface finish. 19 Using a 5.5mm high quality masonry drill bit for a clean and precise hole, drill the holes where marked for the glass to wall brackets and insert the wall plugs fully. Page 13 of 19
14 Re-attach the wall channels, this time using silicone 20 sealant as indicated. Run a bead of silicone sealant along the back face of the wall channels to make a water tight seal to the wall. Again, place the Square Alignment Jig in and ensure the channels are vertical using a Spirit Level. Wipe away any excess sealant that may have squeezed out the side of the channel, to leave a clean finish. 21 Run beads of silicone sealant down the inline panel wall channels, on the inside faces as shown one at a time. DO NOT run too larger beads or fill the channel with silicone. It is VERY IMPORTANT to put a good amount of silicone in the corners where the wall channels meet the underframe. This area needs to be properly sealed to prevent any water leakage. Page 14 of 19
15 Ensure the spacers are still in place in the underframe. 22 Carefully replace the inline panels one at a time, aligning the edges to the marks you made earlier: Fix in place with the 90 glass to wall brackets. Evenly tighten the screws until the gaskets are just nipped, then turning each screw a quarter turn at a time, tighten the screws by one full turn. DO NOT fit the cover plates yet Refit the stay bar removed earlier. Place the door supports over the underframe as shown. With one person inside the screen, position the door onto the door supports as indicated. 25 Add spacers to the door supports in order to level the door. Page 15 of 19
16 Check that the top of the door is level with the inline panels. If necessary, add or 26 remove spacers equally under the door. The gap between the door and the inline hinge panel should be approximately 5mm, and the gap between the door and the inline non-hinge panel should be approximately 6mm. Door Inline Panel Inline Hinge Panel Door 27 Attach the glass to glass hinges and tighten. Evenly tighten the screws until the gaskets are just nipped, then turning each screw a quarter turn at a time, tighten the screws by one full turn. DO NOT fit the cover plates yet. View from Outside Page 16 of 19
17 28 If a handle option is included, attach the handle, securing in place with the grub screws supplied. The handle should be oriented so that the grub screws are not visible when looking down at the handle. 29 Measure the distance between the inline panels. Mark and squarely cut the underframe top to this dimension. Run two small beads of silicone along the underside of the underframe top and push firmly into position. Outside of Shower Inside of Shower Using a Modelling Knife, trim any excess gasket material from the hinges and brackets that may have squeezed out when tightening. Take care not to scratch the glass surface. Fit the cover plates to the hinges and wall brackets. Attach the glass to glass hinge seal to the inline hinge panel so that it butts up to the underframe top. Check the orientation is correct. Using a fine toothed Junior Hacksaw trim the glass to glass seal level with the top of the inline hinge panel. We suggest using a sharp modelling knife to cut the softer tail part of the seal. Page 17 of 19
18 32 Attach the glass to glass hinge seal to the inline hinge panel so that it butts up to the underframe top. Check the orientation is correct. Using a fine toothed Junior Hacksaw trim the glass to glass seal level with the top of the inline hinge panel. We suggest using a sharp modelling knife to cut the softer tail and bubble part of the seal. 33 Attach the bottom door seal to the bottom of the door. Check the orientation is correct. Using a fine toothed Junior Hacksaw trim the bottom door seal level with the edges of the door. Inside of Shower Glass to Glass Seal Inside of Shower Door Seal Inside of Shower Bottom Door Seal Page 18 of 19
19 34 Apply silicone sealant as shown below to where the fixed glass meets the underframe, between the underframe and the shower tray (or tiles) and the wall channel & wall, inside & out. View Outside Wall Channel View Inside Inside of Shower 26/05/2016 Revision 2.1 Page 19 of 19
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