1. Focus to target Promoting IGBT driver and DCDC converter modules for inverter system which is used to wind power, solar power, electrical vehicle
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- Allen Lambert
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1 IDC PWMD promotion policy 1. Focus to target Promoting IGBT driver and DCDC converter modules for inverter system which is used to wind power, solar power, electrical vehicle and other infrastructure. 2. Promotion with IGBT modules IGBT gate driver for Mitsubishi, Fuji, Infineon DC-DC converters for inverter peripheral devices 3. Improve the technical support service Technical support and marketing for new products by application engineering staff from Hong Kong. 1
2 Promotion schedule for new products New items Target IGBT Schedule 1 2ch parallel driver for middle IGBT MIT/Fuji/Inf middle IGBT ES 3/ ch low cost driver MIT/Fuji/Inf middle IGBT ES 2/ ch parallel driver for high power IGBT Fuji/Inf ES 3/ VLA555 (Optical fiber interface for New-MPD) MIT New-MPD ES NOW V-HVIGBT driver MIT HV-IGBT ES 3/2014 Campaign schedule Oct Nov Dec Jan Feb Mar Tentative datasheet Setting price Pre PR(ISAHAYA/Agent) Setting target customer(isahaya/agent) Gain information from target Start ES shipment Original datasheet
3 Planning for IGBT driver products 1. IGBT driver for High power IGBT IGBT VCES 4500V 3300V The directionality of technology development of IDC is High voltage and High power. The VLA553 had be started to produce from early of 2013 year for solar farm. Cover area map for IGBT & driver High power IGBT for Traction Solar / Wind VLA557-01R 1700V 1200V 600V DIPIPM (no need driver Hic) Discrete driver (no need driver Hic) IGBT driver Hic M57962AL-01R VLA542-01R VLA551-01R PrimePACK (Infineon/Fuji) VLA553 VLA555 VLA559 IGBT driver Hic VLA500-01R VLA500K-01R VLA552-01R New-MPD (MITSUBISHI) 50A 100A 200A 400A 600A 1000A 1500A 1800A 2500A 3600A IGBT collector current (A) 3
4 New IGBT driver products 1-(1) IGBT driver for High power IGBT line up (1)Drive unit for New-MPD Target IGBT (MITSUBISHI) VCES:1200V/IC:2500A VCES:1700V/IC:1800A VLA553-01R in MP VLA555-01R in promotion (ES) Optical fiber interface of VLA553-01R (2)Drive unit for other 2 in one Package Target IGBT (Fuji/Infineon ) VCES:1200V/IC:1400A VCES:1700V/IC:1000A VLA559-01R in promotion(es) 4
5 New product information 1-(2) Optical fiber interface driver for N-MPD VLA555-01R FEATURES >Directly mountable on the New-MPD > Built in the isolated DC-DC converter for gate drive >Output peak current is +/-24A(max) >Built in short circuit protection with soft shut down >Built in collector clamp circuit >Electrical isolation voltage is 6000Vrms (for 1 minute) >CMOS compatible input interface Target IGBT MITSUBISHI New-MPD VCES 1200V / IC 2500A 1700V / IC 1800A Hybrid IC Hybrid IC 143 Unit : mm APPLICATIONS >High power inverter (up to 500kW) SCHEDULE ES: March/2014 G1 Screw hole E1 Screw hole 105 C1 Screw hole E2 Screw hole G2 Screw hole C2 Screw hole 5
6 Application example Input Signal 1 Fault output 1 Input Signal 2 Fault output 2 5V Signal input Circuit 0.1μF 5V Signal input Circuit 0.1μF 5V 5V VD 15V 1 2 CN1 VD GND HFBR-1532Z IN1 HFBR-2532Z Optical fiber cable FO1 HFBR-1532Z IN2 HFBR-2532Z Optical fiber cable FO2 FOR1 Optical fiber cable FOR2 C9 C1 0 Optical fiber cable C1 HIC D Collector clamp 23 circuit 24 RG DZ C HIC2 20 C2 R1 R2C5 RG C3 Dz1 FOT1 D4 Dz2 D3 D2 21 C4 22 C8 FOT R3 R4C6 VLA555 Collector clamp circuit DZ4 CM2500DY-24 4S 6
7 1-(3) Parallel driver FEATURES >Directly mountable on the New-MPD > Built in the isolated DC-DC converter for gate drive >Output peak current is +/-24A(max) >Built in short circuit protection with soft shut down >Built in collector clamp circuit >Electrical isolation voltage is 6000Vrms (for 1 minute) >CMOS compatible input interface Hybrid IC Target IGBT Fuji / Infineon VCES 1200V / IC 1400A 1700V / IC 1000A Drive board Adaptor board IGBT APPLICATIONS >High power inverter (up to 500kW) SCHEDULE ES: March/2014 7
8 1-(4). IGBT driver for High voltage IGBT Target IGBT VCES 3300V/IC 1500A VLA557-01R FEATURES >Directly mountable on the HV-IGBT >Built in the isolated DC-DC converter for gate drive >Output peak current is +/-24A(max) >Built in short circuit protection with soft shut down >Built in collector clamp circuit >Electrical isolation voltage is 6000Vrms (for 1 minute) >CMOS compatible input interface APPLICATIONS >High voltage inverter >Traction >Wind power image drawing HV-IGBT Adaptor board SCHEDULE ES: March/2014 Hybrid IC Drive board 8
9 Planning for IGBT driver products IGBT VCES 2. IGBT driver for Middle power IGBT 4500V Middle power IGBTs (Ic=200A~600A) are mainly used to standard inverter and UPS. Those applications are for major markets and the demand of cost reduction is strong. To follow the demand of the reduction in cost, IDC is designing the new product for lower cost. Cover area map for IGBT & driver Traction 3300V 1700V 1200V 600V DIPIPM (no need driver Hic) Middle power IGBT Discrete driver (no need driver Hic) IGBT driver Hic M57962AL-01R VLA542-01R VLA551-01R VLA557-01R PrimePACK (Infineon/Fuji) VLA553 VLA555 VLA559 IGBT driver Hic VLA500-01R VLA500K-01R VLA552-01R New-MPD (MITSUBISHI) 50A 100A 200A 400A 600A 1000A 1500A 1800A 2500A 3600A IGBT collector current (A) 9
10 2-(1) New low cost IGBT driver for 200A~600A IGBT modules VLA567-01R FEATURES >Built- in 2 channel circuit for IGBT drive >Built in the isolated DC-DC converter for gate power supply >Output peak current is +/-8A(max) >Built in short circuit protection with soft shut down >Built in protection for Vcc drop down >Electrical isolation voltage is 2500Vrms (for 1 minute) >CMOS compatible input interface APPLICATIONS >UPS >Inverter >Power supply MAX 48.0 Image drawing MAX (45.72) SCHEDULE ES: February/2014 MAX 15.0 (4.0) (4.5) (2.54) 10
11 New low cost IGBT driver for 200A~600A IGBT modules BLOCK DIAGRAM N.C 5 VI+1 1 1kΩ TIMER& RESET INTERFACE LATCH DETECT VCC1 DETECT1 Ctrip1 19 N.C 16 Vo1 VI Ω GATE SHUT- DOWN CIRCUIT Fo1 SHUT DOWN SPEED CONTROL1 VEE1 VCC1 VD 44 VD 43 TEST 40 Gi 42 Gi DC-A AC CONVERTER 14 VEE1 VCC E1 E2 N.C 40 VI+2 2 VEE2 TIMER& RESET LATCH DETECT 28 VCC2 23 DETECT2 24 Ctrip2 26 N.C 1kΩ INTERFACE 29 Vo2 VI Ω GATE SHUT- DOWN CIRCUIT Fo2 SHUT DOWN SPEED CONTROL2 30 VEE2 11
12 New low cost IGBT driver for 200A~600A IGBT modules MAXIMUM RATINGS (unless otherwise noted, Ta=25C) Symbol Parameter Conditions Ratings Unit VD Supply voltage DC 16.5 V VI Input signal voltage Applied between VI+ - VI- 50% Duty cycle, pulse width 1ms -1 ~ +7 V IOHP 8 A Output peak current Pulse width 2us IOLP -8 A Viso Isolation voltage Sine wave voltage 60Hz, for 1min 2500 Vrms Topr Operating temperature No condensation allowable -20 ~ 70 deg Tstg Storage temperature No condensation allowable -40 ~ 90 deg Idrive Gate drive current Gate average current (Per one circuit) 90 ma ELECTRICAL CHARACTERISTICS ( unless otherwise noted, Ta=25C, VD=15V) Symbol Parameter Conditions Limits Min Typ Max VD Supply voltage Recommended range V VIN Pull-up voltage on input side Recommended range V IIH H input signal current Recommended range ma f Switching frequency Recommended range khz RG Gate resistance Recommended range ohm VOH Plus bias voltage V VOL Minus bias voltage V tplh L-H propagation time IIH = 13mA us tphl H-L propagation time IIH = 13mA us VSC SC detect voltage V Ttimer Timer - - TBD - - Ttrip Controlled time detect short circuit - - TBD - - Unit 12
13 New low cost IGBT driver for 200A~600A IGBT modules APPLICATION EXAMPLE VIN=5V RG1 D1 5V PULSE INPUT VD VIN=5V HC04 etc. TEST VLA567-01R C1 + C2 Ctrip1 RG2 Cs1 DZ2,3 DZ1 D2 5V PULSE INPUT HC04 etc. VD=15V ±5% VIN= 5V ±5% 24 C1~4=100μF 50V(Low impedance) 27 Ctrip1,2:Depended on RG1,2 Cs1,2:Depended on serge voltage 20 Z1,4:30V DZ2,3,5,6:18V D1,2:First recovery Di(0.2μs Trr) C3 + C4 Ctrip2 Cs2 4.7kΩ 4.7kΩ 4.7kΩ DZ5,6 DZ4 TLP781 etc. 4.7kΩ TLP781 etc. 13
14 New low cost IGBT driver for 200A~600A IGBT modules START VIN RG1 D1 DETECTION OF SHORT CIRCUIT GATE SHUTDOWN TIMER START OUTPUT ALARM 1 ~ 2ms VD VLA567-01R VLA567-01R 17 + C C2 15 Ctrip Cs1 DZ2,3 DZ1, 30V END OF TIMER Yes No Circuit of Vo2 : abbreviation kΩ 4.7kΩ TLP781 etc. INPUT SIGNAL IS OFF Yes CLEAR ALARM ENABLE OUTPUT No OPERATION OF PROTECTION CIRCUIT (1) In case the gate voltage is H and the collector voltage is high, this hybrid IC will recognize the circuit as short circuit and immediately reduce the gate voltage.besides, put out an error signal ( L ) which inform that protection circuit is operating at the same time from pin 20. (2) The protection circuit reset and resort to ordinary condition if input signal is OFF when the premised 1~2msec passed.( OFF period needs 10us or more ) (3) When the output rises, the controlled time detect short circuit (Typ 2.6us) is set up so that on-time of IGBT can be secured properly. It is possible to adjust that time by connecting the capacitor (Ctrip) between pin15 and 21. PRECAUTION (1) Voltage compensate capacitors are expected to be located as close as possible from the hybrid IC. (2) D1 requires approximately the same voltage of power modules. (3) If reverse recovery time of D1 is long, pin22 is applied high voltage. In that case, counterplan for protection which insert a zener diode between pin 15 and 22 is necessary like above diagram. (4) In case pin 21 is operating, the Ctrip is expected to be wired as close as possible from pin 15 and pin 21. (Less than 5cm coming and going) 14
15 Planning for IGBT driver products 3. IGBT driver for low power IGBT IGBT VCES 4500V Low power IGBTs (Ic=<200A) are also used to standard inverter and UPS. There is more demand amount than middle power IGBT, but those drivers can be made by discrete parts. For this market, IDC provide integrated power supply for inverter. For 3-level inverter, IDC can recommend integrated 2ch driver VLA567-01R Cover area map for IGBT & driver Traction 3300V VLA557-01R 1700V 1200V 600V DIPIPM (no need driver Hic) Small IGBT Discrete driver (no need driver Hic) IGBT driver Hic M57962AL-01R VLA542-01R VLA551-01R VLA553 PrimePACK VLA555 VLA559 (Infineon/Fuji) IGBT driver Hic VLA500-01R VLA500K-01R VLA552-01R New-MPD (MITSUBISHI) 50A 100A 200A 400A 600A 1000A 1500A 1800A 2500A 3600A IGBT collector current (A) 15
16 3-(1) 2ch IGBT driver application example for 3-level inverter 15kW solar power conditioner DCCT VLA R VLA A567-01R VLA R VLA A567-01R VLA R VLA A567-01R VLA A More simple and compact by using VLA567-01R 16
17 3-(2). Power supply for low power IGBT In the case of no using hybrid driver, IDC can recommend integrated 4 channel DC-DC converter for gate power supply. DCCT VLA QR VLA QR VLA QR VLA313 17
18 4-channel isolated DC-DC converter for IGBT gate power supply VLA QR FEATURES >Input voltage 24V >Output +16.8V / -2.5V 50mA 3 channel +16.8V / -2.5V 120mA 1 channel >Built in over current protection (for Vcc) >Low noise >Electrical isolation voltage is 2500Vrms (for 1 minute) APPLICATIONS >Inverter up to 30kW >Gate power supply for 3-level IGBT SCHEDULE ES: NOW 18
19 Let s success together!! Thank you. 19
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