KeyTec Suzhou (China) presentation

Transcription

1 KeyTec Suzhou (China) presentation

2 Our company Suzhou KeyTec Precision Components Co. Ltd. (China) Established WOFE in 2000 Total investment 18M$ Fully equiped Toolshop Metal & Plastic & Decoration Components & Full Assembly 27000m2 floor space ISO certified (2002) TS certified (2004) ISO certified (2012) 25 M Sales (2013)

3 Bird s eye view of our facility

4 Our capacities Manufacturing process Production Process Design New Tool build Molding Stamping Gages, jigs, aids Spare parts, maintenanc e Painting/ decorating Plating Assembly Customer delivery (components or systems)

5 Precision Stamping Floor Space: 1600m2 Presses: 14 (Kaiser, Seyi, Micron) Tonnage: 25T-400T High Speed (800SPM) Deep Drawing Deburring & Cleaning Ultra Sonic Cleaning Auto Bending & Assy

6 Injection Molding Machines: 40 (Arburg, Demag, Engel) Insert Molding (Metal + Plastic) Clean room Molding Electric molding Tonnage: T 2K (2shot) molding Floor space: 2500m2

7 Painting Floor Space: 1000m2 1 Automatic spindle line 2 Manual stations 1 Water-based robot painting line CO2 Snow, Ionized and Plasma cleaning integrated in robot line

8 Surface treatments for decoration Laser Etching Silk screen Printing Pad (tampon) Printing Painting Plating (outsourced to partner) Metal PVD on plastic

9 Assembly Area: 3000m2 Laser Welding Ultra-sonic Welding Adhesive Bonding Solder-Wave Assy Manual assembly High-class Clean Room (class 100K-1K) Additional 1000m2 dedicated to LCD-BL/TP Assembly

10 Tooling World-Class Tooling Center established in 2004 Die/Mold DFM + Development Spare parts + New Die and Mold manufacturing Latest investment: Agie Charmilles CUT3000 (2) with 1.5 U and 3D cutting

11 Technology roadmap Water Based Robot Painting High Precision Wire cutting ( 1.5 micron and 3D cutting) Burr Free Tooling Design Reel to Reel Stamping and Over Molding High Speed Stamping Round Table Over (Insert) molding Ultra clean oil-free stamping Ultra clean molding (plasma, CO2 snow) Vacuum metalization

12 Quality assurance ISO 9000 (since 2001) ISO (since 2002) TS (since 2005) ISO (TüV, since 2012) APQP/PPAP FMEA & MSA/SPC/G-RR Supplier Quality Assessment (SQA) 8D Action, Continuous Improvement, Training Conform to ROHS, REACH Registration

13 Our quality system ISO TS ISO 14001

14 Our quality system Customer s Requirement Quality Manual Procedure Work Instruction APQP PPAP SPC FMEA MSA Data Forms

15 KeyTec-inside

16 KeyTec-inside

17 Special metal parts Ultra-Thin LCD Frames (0.1mm) Thick bus bars (3.0mm)

18 Special plastic parts Over moulding mounting bracket 2K Moulding Battery Terminal Cover Aperture (2mm)

19 Special decorative parts Spherical Cover for Vacuum Cleaner Automotive

20 Special automotive parts Hybrid Electric Vehicle Battery Fuel System

21 Automotive lighting Metal Caps H3 Cable

22 Automotive insert-molding SAFETY PARTS Airbag Ignitor Body Brake Sensor Carrier Coda connector

23 Automotive decorative parts Main Process: Molding Painting Printing Laser etching

24 Complete submodule APQP DFM Tool Design Tool build Project mgmt SQA and SQM PPAP 39 Mold tools 6 Dies Simultaneous 45 Metal & Plastic Components

25 LCD TV Backlight & Touchpanel Components: Cover Bottom Cover Driver Lamprails Guide Panels Cleaning Cleanroom assembly Class 100 Functional test End product

26 Professional product: Gas controller Valve for USA water heater Metal parts Bobbin winding Welding Glueing Testing

27 CADCAM mouse housing Metal & Plastic parts Soft touch painting Laser Etching and Printing Heat Staking and Assembly Complete Module Choice of 3 different processes for the lens: Mold Paint Print Laser etch UV paint Mold Silk Screen Print 2K molding

28 Professional end product Plastic Connectors Printing PCB surface mounting Assembly & Testing End Product

29 Metal evaporation on plastic Mold CO2 cleaning (base coat paint) PVD (Physical Vacuum Deposition) (top coat paint) high gloss molding PVD Plating Print & topcoat

30 Cosmetic dashboard modules Painted & printed steering wheel control panel GPS Display Control Panel

31 GPS faceplate in Chrysler Sebring and in Ferrari California

32 The end THANK YOU