Asian Manufacturing Solutions

Transcription

1 Asian Manufacturing Solutions About AMS Benefits For Customer Manufacturing Technologies AMS Locations Services Next Steps Visit for more details.

2 About AMS AMS brings over 30 years of combined manufacturing experience in the high-tech industry to the benefit of our customers. A key differentiator for AMS over our competition is that we have offices in the USA and China. Having Boots On The Ground is critical to overseas projects providing hands-on oversight and attention to the details in real-time. AMS core business model is to provide North American customers with reliable Asian Manufacturing Solutions: Quality Products That Meet Customer Requirements Tooling for plastic, metal, and rubber products Prototyping Fabrication/Manufacturing Services Injection Molding & Sheet Metal Fabrication Project Management From USA Office New Products Introduction Engineering AMS Manufacturing Philosophy: AMS believes that sometimes you have to go slow to go fast. Skipping steps or incomplete planning to speed up the process often leads to longer overall schedules and increased cost.

3 Quality Assurance Taking the risk out of Made In China : Many factories in China look good when the first quotation comes to you. However, Buyer s Remorse often results once PO s are issued, tooling is completed and parts can t be produced d due to poor quality. AMS practices disciplined concurrent engineering and analysis such as; FEA, Mold Flow Analysis, Pro-E E3D modeling, and ddfmea PFMEA / DFX tools to design-in i quality. Upfront planning and analysis is more likely to result in the best possible quality, pricing and schedule attainment. Avoiding unplanned discoveries late in a project is always our objective. AMS is comprised of seasoned professionals who have experienced the consequences of poor quality, planning & execution and brings that knowledge to bear on every project. Lower cost products do not mean much if the quality is poor and we know this. All of our suppliers are ISO 9001 certified. However, we also know that ISO certification does not make a part meet specification. Attention to details does! AMS also utilizes Production Part Approval Process (PPAP) and provides oversight to ensure strict t adherence to procedures and specifications. We know how to be successful it is easy..customer Satisfaction!

4 Manufacturing Technologies Plastics Injection Molding Metal Castings Metal Stamping Fasteners Forgings CNC Machining Compression Molding Aluminum Extrusions Plastic Extrusions Die Cut Rapid Prototypes and Fast Turn Tooling Powder Metallurgy Mold Makers and Fixtures Design and Engineering Services Mechanical Assembly

5 Plastics Injection Molding Capacity: - 50 to 850 ton injection mold machines ton Bi-injection mold machine Secondary Processes: Cosmetic Spray Coating UV Coating EMI Coating Vacuum Metallization Heat ttransfer Pad Printing Silkscreen Printing Hot Stamping Shrink Sleeve Packing Heat Staking Inserts Ultrasonic Inserts / Welding Laser Carve Form in Place Assembly Capacity: 2 Conveyor assembly systems

6 Metal Castings Process: Cold Chamber Die Castings (Aluminum, Magnesium, Zinc, Copper) Hot Chamber Die Castings (Magnesium, Zinc) Thix-molding (Magnesium) Investment Castings/ Lost Wax casting (Aluminum, Steel, Stainless Steel) Sand Castings/ Permanent mold (Aluminum, Steel, Stainless Steel) Materials: Aluminum, Zinc, Steel, Magnesium, Copper, Steel, Stainless Steel Secondary Operations: Trimming, Shot-Blasting, Polishing, Vibrating, Tumbling, Hand-Filing Drilling & Tapping, Aging/ Tempering CNC Machining Automatic washing, Chromating/ chemical conversion coating Electro-static power painting Wet painting Sub-assembly

7 Metal Stamping Machine Capacity: Presses range in size from 15 to 315 tons Production Materials: Aluminum, Steel, Stainless steel, Brass, Pre-coated steels Raw Material Thickness: Vary from Secondary Operations: Machining Tapping Countersinking Reaming Spot welding Swaging Zinc plating Black oxide Wet & powder painting Anodizing

8 Fasteners Machine Capacity: Presses range in size from 15 to 315 tons Implementation of standards: ISO, DIN, ANSI, BS, JIS, GB Specification: Vary from M1 M48 (mm) and (mm) Length Product Type: Machine Screws Rivets & Nuts Self-Tapping Screws Washers Seem Screws Special Screws & Multi-Formed Shafts Hexagon Head & Socket Screws Patched Screws

9 Forgings Machine Capacity: Machine range in size from 0.5 to 630 tons Weight range from 0.5 to 15 tons Materials: Aluminum Carbon Alloy Stainless Secondary Process Capacity: Machining Heat treatment

10 CNC Machining Machine Capacity: CNC Machining (3 Axis and 4 Axis) CNC Lathe Turning Machining Milling Machining Boring Machining Grinding Machining Materials: Aluminum Copper Carbon Steel Stainless Steel Alloy Magnesium Engineering Plastic

11 Mold Makers and Fixtures Machine Capacity: Haas CNC Machining Charmilles EDM Machining Sodick Wire-cut Machining Grinding Machining Drilling Machining Milling Machining Mold Type: Injection Mold Die Casting Mold Thixmolding Mold Machining fixture

12 Compression Molding Materials: SBR - Styrene Butadiene Rubber Nitrile/ Buna N/ NBR Neoprene Rubber LSR Liquid Silicone Rubber Silicone Rubber Medical Grade Silicone Component Types: Custom Rubber Diaphragms One-Way Sealing Valves Custom Electrical Connectors and Electrical Insulators Rubber to Metal Bonding Rubber Gaskets High Temperature Gaskets Custom Gaskets Conductive Rubber Gaskets and Conductive Elastomers Custom Rubber O-ring Seals EMI Shielding Gaskets Custom Rubber Grommets

13 Aluminum Extrusions Machine Capacity: Presses range in size from 580 to 4050 tons Materials: Aluminum 6061-T4(T5,T6), 6063-T5, 7075-T6 Secondary Process Capacity: Brushing, Sanding, Polishing, Bead blasting, Tumbling g, g, g, g, g Electrophoretic coating spraying Painting Anodizing (Clear & color, Hardcoat) Powder coating Precision cut-to-length Complete CNC and conventional machining Highly accurate drilling, cutting and mitering Bending Welding Sub-assembly

14 Plastic Extrusions Machine Capacity: Profile range in size from.0625 to 8 Materials: ABS, AES, PS, PP, PVC, PE, HDPE Secondary Operations: Printing Coating Tape application Precision cut-to-length Complex punch-outs Intricate end-cuts Highly accurate drilling and routing Sub-assembly

15 Die Cut

16 Die Cut Product List: 3M tapes Applications: Single Coated Tape Industrial Double Coated Tape Automotive tape Electronic grade Tape Protective Film

17 Die Cut

18 Precision Die-cut Business Electronic Market We provide tapes, gaskets, protective films, EMI/RFI shields, insulation films

19 Precision Die-cut Business Insulation products market We provide PET film, Nomex and Tufquin, laminated insulation paper, insulating tapes, etc. materials for the application markets of motor, transformer, frequency converter

20 Quality Assurance Retaining strength testing XY Axis Projector Tensile strength testing Initial strength testing

21 Rapid Prototyping & Quick Turn Tooling SLA Prototypes Stereo lithography (SLA) prototypes are constructed from a liquid photopolymer that is selectively cured using an ultraviolet laser. The process begins with a 3D CAD file which is mathematically sliced into 2D cross sections. With the build platform positioned just below the surface of the photopolymer, a scanning system is used to draw the first cross section on the surface of the photopolymer, which adheres to the platform. When the layer is complete, the elevator assembly lowers the platform into the vat and the next layer is drawn, with each new layer adhering to the previous one. The process repeats itself until the object is completed. Actual build times can range from under an hour to over a day, depending on the photopolymer, laser power, and the object geometry. Typically, a mechanical blade is used to sweep the surface of the photopolymer to ensure an even layer of resin for the next layer.

22 Powder Metallurgy Compare Powder Metallurgy To Conventional Manufacturing Technologies:

23 AMS Services

24 Design and Engineering Services Design Tools: ProE CAD Capabilities: P d t D i Product Design Tooling Design Part & Assembly Drawings DFMEA

25 Program Management AMS provides complete turn-key Program Management services at no additional cost for all manufacturing projects that result in a Purchase Order to AMS greater than $10k Program Management is USAbased and dincludes the following: Onsite customer visit as required to scope the project Manage Quotation & PO Process Develop and publish project schedule with milestones Drive project deliverables & Action Items Provide project status reports based on customer expectation Qualification/Manufacturing plans Program Management Consulting is available at reasonable cost for projects below $10k

26 Mechanical Assembly

27 AMS World-Wide Locations Austin, Texas AMS Corporate Facility Shanghai, China

28 Next Steps Contact Information: Call AMS USA office in Austin, TX at: Call AMS China Headquarters in Shanghai, at: or (GMT+08:00 Beijing Time ) Address: No.550 Min Qiang Road, Songjiang District, Shanghai, China Visit your RFQt to jwsmith@amsolutionforyou.com ti