COMPANY PRESENTATION. engine for life

Transcription

1 COMPANY PRESENTATION engine for life

2 The MATADOR Group History Establishment of MATADOR Automotive Czech Republic Beginning of tire production in Púchov Acquisition of MATADOR Automotive Vráble Rubber business sold to Continental AG Establishment of MATADOR Automotive Russia Establishment of AUFEER DESIGN office in Prague Registration of the company MATADOR Transformation of company s organizational structure Acquisition of AUFEER DESIGN Diversification of business portfolio for MATADOR Industries Establishment of new headquarters Expansion of Nitra plant Licensed system integrator of KUKA Robots Licensed system integrator of collaborative robots KUKA iiwa 2

3 The MATADOR Group Key facts Portfolio Our mission Locations Engineering and development Shaping the mobility universe Our vision Czech Republic Russian Federation Stamping tools Industrial automation Mechanical engineering To become a respected innovative mobility solution provider setting customized standards for leading players globally Ownership 100% Privately owned business Employees Serial production Industrial automation Mechanical engineering Stamping tools 5% 9% 4% 2% Slovakia 183,3 in mil. EUR IFRS consolidated Turnover 2016 Serial production 2600 Other 80% 3

4 Engineering & Development 4

5 Engineering & Development Service range Design A Class surfacing Car body Plastics, wire harnesses & prototyping CAE & FEA Tools Industrial automation 5

6 Engineering & Development Design I Free-hand sketching I Creative designs I Renderings I Concept modeling I Styling I I International team I 6

7 Engineering & Development A Class surfacing I Concept modeling I Digital modeling I Computer renderings & visualizations I I A Class surfacing I Rapid prototyping I Animations I 7

8 Engineering & Development Car body Body in White Doors and closures Platform I Design of new concepts I Body in White I Assembly and welding procedures I I Creation of part lists and exploited views I DMU analyses I Latest joining technologies I 8

9 Engineering & Development Plastics I Dashboards I Seats I Door panels I Glove compartments I Centre consoles I Interior & exterior trim I I Parts of vehicle lighting systems I Accessories I Front & rear bumpers I 9

10 Engineering & Development Wire harnesses I Cable bundles and other electrical and electronic parts I Complete sets of electrical bundles including connectors I I Fixation of grommets and grounding I Blueprint documentation from 3D drafts I 10

11 Engineering & Development CAE / FEA I CAE & FEA analysis I PAMCRASH, MSC NASTRAN, ABAQUS and MADYMO professional applications I I Simulations of static, linear and non-linear dynamic tests I Crash tests I Passenger safety I Biomechanics I 11

12 Engineering & Development Cubings & Jigs I Development of cubings I Tests of strength, corrosion to useful life tests I I 3D measurement I FEM simulations I Moldflow I 12

13 Stamping tools 13

14 Stamping tools Service range Project management Engineering Technology, layout & design Drawing simulations Manufacturing Final assembly Maintenance 14

15 Stamping tools Engineering I Cutting simulations I Forming simulations I Deep drawing simulations I I Complete feasibility study I Scrap optimization I 15

16 Stamping tools Engineering I Development and design of sheet metal press tools I Skin & structural parts I Press process management I I AUTOFORM software for strain simulations I Elimination of negative effects during stamping process I 16

17 Stamping tools Production range I Tandem tools & transfer tools for structural body parts I 17

18 Stamping tools Manufacturing I 5 Axis CNC milling centers I Try out presses I 3D measuring I I Induction hardening I TEBIS, NX7, CATIA V5, AUTOFORM I Final tuning of dies I 18

19 Industrial automation 19

20 Industrial automation Service range Conceptual planning Simulations Manufacturing PLC programming Assembly and montage Control and commissioning Digital factory 20

21 Industrial automation Software I INVENTOR I CATIA V5 I ROBCAD I AUTOCAD I MICROSTATION I I EPLAN I TECNOMATIX I PROCESS SIMULATE I 21

22 Industrial automation Engineering I Concept and design of welding lines for skin & structural parts I Kinematic simulation possible clash prevention I I Offline programming I 22

23 Industrial automation Digital factory I Layout designs I Layout analysis I Production virtualization I Simulation of production lines I I Full virtual commissioning of the robotic cell I 23

24 Industrial automation Manufacturing I Integration of joining technologies I 2D drawings I Processing of NC programs I I Technological preparation of production I Online & offline programming I 24

25 Industrial automation Research facility I Basic and advanced operating and programming trainings I Trainings for mechanical maintenance of robots I I In-house research & development facility for applications of new technologies I Application of collaborative robots I 25

26 Mechanical engineering 26

27 Mechanical engineering Service range Material machining Welded assemblies Installation & assembly Special purpose machines 3D measuring Surface treatment Project management 27

28 Mechanical engineering Technologies I Cutting I Turning I CNC milling I Drilling I Grinding I Sandblasting I I Painting I Heat treatment I 28

29 Mechanical engineering Welded assemblies I Production and machining of large welded assemblies I EU certified welding team I I MIG, MAG, TIG welding I 29

30 Mechanical engineering Montage & assembly I Montage and setup of jigs, fixtures & conveyor belt systems I 30

31 Mechanical engineering Special purpose machines I Development & engineering I Implementation of custom requirements I I Complete production and montage of electric, pneumatic and hydraulic components I Maintenance & servicing I 31

32 Mechanical engineering 3D measuring I Contact measurement I Laser measurement I Light scanning measurement I 32

33 Serial production 33

34 Serial production Service range Project management Stamping Joining Assemblies 3D measuring Logistics support 34

35 Serial production Stamping I Transfer pressing I Hydraulic pressing I Mechanical pressing I Ranges from tons I I More than 60 presses ready for your projects I 35

36 Serial production Joining I MIG, MAG, TIG welding I Spot welding I Automatic welding I Manual welding I I Riveting I Gluing I Clinching I FDS Screwing I 36

37 Serial production Surface treatment I Cataphoresis line with ability to coat more than 1 mil m 2 per year I Salt spray testing I I Tensile testing I Metallography I Spectral analysis I 37

38 Serial production Assembly centers I Located in Liberec, Czech Republic I I Cross car beams, platform parts I I Located in Nizhny Novgorod, Russia I I Cross car beams I 38

39 Serial production Production range I Structural parts of Body in White I Roof systems I Seating systems I Cross car beams I I Doors & closures I Reinforcements I Complex welded assemblies I 39

40 Serial production 3D measuring I Measuring facility in every production plant I 24/7 ability to provide complete car body measurements I 40

41 Serial production Logistics I SAP, EDI, JIT, Self billing I 100% reliability of deliveries in 2016 I I More than 60 trucks dispatched every day I 41

42 MATADOR Automotive Nitra plant New investment Existing stamping facility Total available area: m 2 I Located in the Western Slovak automotive cluster I Forces up to 2000 tons I I 2017/2019 Planned purchase of 3 additional presses I 42

43 The MATADOR Group Our references 43