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1 Sliding Series mm
2 V.01 All rights reserved. No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
3 Sliding Series mm A GULF EXTRUSIONS B QUALITY AND CERTIFICATIONS C INTRODUCTION TO THE SYSTEM D TESTING /125-E PROFILES F PROFILE LIST G ACCESSORIES /125-H ASSEMBLY DRAWINGS I 3D SECTIONS
4
5 GULF EXTRUSIONS 105-A GULF EXTRUSIONS Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most innovative and reliable companies in the Middle East. Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world s largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants in the region. Gulf Extrusions quality products can be seen in many of today s progressive structures. The company was formed with the sole purpose to meet the increasing demands for aluminium extrusions in domestic, regional and international markets. Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries ranging from architectural to transportation, engineering to structural sections, components for household items, HVAC and customized products. During the progressive stages of Gulf Extrusions, from its inception to expansion, the company not only has acquired a majority share in the local market, it has also made its presence felt globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa, Europe and Canada. Our commitment and utmost priority is to provide customers with the finest quality of aluminium extrusions. Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era. 3
6 105-B QUALITY STANDARD & CERTIFICATIONS Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is dedicated to respond and deliver on time, high quality, tailor-made and cost effective products. The management and staff are committed to implement a comprehensive and integrated Quality Management System in accordance with the International Quality Standards of ISO 9001 and ISO INTERNATIONAL STANDARD COMPLIANCE Extrusions Dimensions Tolerances: BS EN 755-9:2008 BS EN :2008 DIN 1748, DIN ASTM B221 Powder Coated Finish: BS:6496 Clause: 10.4, 10.5, 10.6, 10.7 & 10.8 ISO 2360 / 2813 / 2409 / 2931 Minimum Film Thickness 60 Microns Anodizing Finish: BS EN Clause 7 (BS:6161 Part 6) BS:3987 Clause 2, 3, 5, 6 Appendix- A, B, C, D, E, F, G, H, J, K, L Minimum Film Thickness- 16 Microns PRODUCT QUALITY CERTIFICATES Qualicoat (European Powder Coaters Association): A quality label for coating on metal for Architectural Applications A product license under the control of EWAA (European Wrought Aluminium Association) in Zurich Switzerland Qualanod (European Anodizers Association): A quality label organization to guarantee high quality Aluminium Anodizing. A product license under the control of EWAA (European Wrought Aluminum Association) in Zurich Switzerland SASO ESMA Management: ISO 9001 (Quality Management System) ISO/TS 16949:2009 (Management System) Environment: ISO (Environment Management System) Membership in International Organization: AAC member (Aluminium Anodizers Council - USA) AEC member (Aluminum Extruders Council - USA) DIN EN
7 QUALITY STANDARD & CERTIFICATIONS 105-B CHEMICAL COMPOSTIONS ALLOY 6005A Element Minimum Maximum Si Fe Cu Mn Mg Cr Zn Ti Other Each Other Total ALLOY 6060 Element Minimum Maximum Si Fe Cu Mn Mg Cr Zn Ti Other Each Other Total Aluminium Remainder Aluminium Remainder ALLOY 6063 ALLOY 6082 Element Minimum Maximum Si Fe Cu Mn Mg Cr Zn Ti Other Each Other Total Element Minimum Maximum Si Fe Cu Mn Mg Cr Zn Ti Other Each Other Total Aluminium Remainder Aluminium Remainder ALLOY 6061 Element Minimum Maximum Si Fe Cu Mn Mg Cr Zn Ti Other Each Other Total Aluminium Remainder 5
8 105-B QUALITY STANDARD & CERTIFICATIONS ANODIZING A wide range of anodizing treatment options are possible for the aluminium profile sections of this system. The color choices from Gulf Extrusions range from Natural, Gold, and Bronze to Spectro colors (Red, Blue, Green, and Gray). This surface treatment process involves first pre-treatment with scotch brite brushing for the unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic electrolyte solution through which electric current is passed creating an anodic film on the profiles ranging from 5-30MICs. The process is guaranteed and certified for use by QUALANOD - A quality label Organization to guarantee high quality aluminium anodizing and the company s ISO 9001 certification. 6
9 QUALITY STANDARD & CERTIFICATIONS 105-B Authorization to use the quality sign 7
10 105-B QUALITY STANDARD & CERTIFICATIONS POWDER COATING Horizontal & Vertical Powder coating lines with an Annual Capacity of MT Powder Coating BS: 6496 Clause: 10.4, 10.5, 10.6, 10.7, & 10.8 ISO 2360/2813/2409/2931 Minimum Film Thickness - 60 Microns A wide choice of colors for powder coating can be used for the aluminium profile sections. From Gulf Extrusions the following powder types are available Polyester Façade (PE-F) Super Durable Façade (SDF) & Hyper Durable Façade (HDF) (Where SDF & HDF are equivalent to Poly-Vinyldine DiFluoride (PVDF) in terms of corrosion performance) Anti Bacterial (recommended to be used in Hospitals) Anti Static (recommended for laboratories, electronics assembly buildings) and Heat Resistant in nature. This surface treatment process involves the following pre-treatment 1. Degreasing 2. Washing 3. Etching 4. Washing 5. Chromatising 6. Double washing in dematerialized water Once completed, powder is applied using an electrostatic spraying process with charged powder particles, followed by curing in an oven under a controlled temperature of C for paint polymerization where the paint layer is at least 60mic. This whole process is certified for use from QUALICOAT - A quality label for coating on metal for Architectural Applications. GUARANTEE PERIOD: 10 years for PE-F Quality 25 years for PE-SDF 8
11 QUALITY STANDARD & CERTIFICATIONS 105-B Authorization to use the quality sign 9
12 105-C INTRODUCTION TO THE SYSTEM INTRODUCTION TO THE SYSTEM 105 mm GulfEx Series is a design concept to combine esthetics and performance. Full solution package is supported to fulfill the requirements to cover the needed applications. According to the American National Standard It is designed for heavy duty use. The results have been impressive. All profiles are available in all colors in order to meet today s modern architectural requirements. For better performance of the system, alignment cleats for the frame and shutter are used. Specially designed EPDM Gaskets are made available with the system to enhance the performance and create easy assembly. Other accessories such as rollers and handles come as part of the system. Sections: The sections in Gulf Extrusions line are produced by extruding aluminum on a wide range of presses starting with 800 tons to 4400 tons press. They are made of aluminum alloy 6060, 6063, 6082 and 6005 according to British Standard Specification for extrusion Dimension Tolerances BS EN 755-9:2008 and BS EN :2008. Frame: Tubular with a width of 105mm, a wide range of frames are available to suit most of the required applications in the building codes. A 125mm frame is available to widen the use of the system. Fly screen rail is embedded in the frames. It is made for internal and external fly screen depending on the project requirements. Sash: Tubular straight, elegant and stylish. A wide range is available to cover all the needed applications and glass thickness. Assembly: Assembly of the frames is done by 45º cut whereas the sashes are custom 90º cut. 10
13 TESTING (SLIDING WINDOW ) 105-D 11
14
15 PROFILES 105/125-E PROFILES 13
16 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 14
17 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 15
18 105-E PROFILES Frame Profiles - 105mm Fly Screen In & Outside All dimensions in mm Visible area _ 16
19 PROFILES 105-E Frame Profiles - 105mm Fly Screen In & Outside All dimensions in mm _Visible area 17
20 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 18
21 PROFILES 125-E Frame Profiles - 105mm Fly Screen Inside All dimensions in mm _Visible area 19
22 125-E PROFILES Frame Profiles - 125mm Fly Screen Outside All dimensions in mm _Visible area 20
23 PROFILES 125-E Frame Profiles - 125mm Fly Screen In & Outside All dimensions in mm _Visible area 21
24 105-E PROFILES Sash / Interlock Profiles - 105mm / 125mm Used With Umbrellas Frame Profile All dimensions in mm Visible area _ 22
25 PROFILES 105-E Sash Profiles - 105mm / 125mm Used With Umbrellas Frame Profile All dimensions in mm _Visible area 23
26 105-E PROFILES Sash / Interlock Profiles - 105mm / 125mm Used With Umbrellas Frame Profile All dimensions in mm Visible area _ 24
27 PROFILES 105-E Complementary Profiles - 105mm / 125mm All dimensions in mm _Visible area 25
28 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 26
29 PROFILES 105-E Frame Profiles - 105mm Fly Screen Inside All dimensions in mm _Visible area 27
30 105-E PROFILES Sash / Interlock Profiles - 105mm / 125mm Used With Umbrellas Frame Profile All dimensions in mm Visible area _ 28
31 PROFILES 105-E Adaptor Profiles - 105mm All dimensions in mm _Visible area 29
32 105-E PROFILES Adaptor Profiles - 105mm All dimensions in mm Visible area _ 30
33 PROFILES 105-E Adaptor Profiles - 105mm All dimensions in mm _Visible area 31
34 125-E PROFILES Adaptor Profiles - 125mm All dimensions in mm _Visible area 32
35 PROFILES 105-E Glazing Beads Profiles All dimensions in mm _Visible area 33
36 105-E PROFILES Frame Profiles - 105mm Fly Screen Outside All dimensions in mm Visible area _ 34
37 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 35
38 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 36
39 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 37
40 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 38
41 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 39
42 105-E PROFILES Frame Profiles - 105mm Fly Screen Outside All dimensions in mm Visible area _ 40
43 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 41
44 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 42
45 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 43
46 105-E PROFILES Frame Profiles - 105mm Fly Screen Inside All dimensions in mm Visible area _ 44
47 PROFILES 105-E Frame Profiles - 105mm Fly Screen Outside All dimensions in mm _Visible area 45
48 105-E PROFILES Sash / Interlock Profiles - 105mm Used With Umbrellas Frame Profile All dimensions in mm Visible area _ 46
49 PROFILES 105-E Fly screen / Angle All dimensions in mm _Visible area 47
50
51 PROFILE LIST 105-F PROFILE LIST 49
52 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
53 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
54 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
55 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
56 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
57 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
58 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
59 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
60 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
61 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
62 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
63 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
64 105-F PROFILE LIST Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
65 PROFILE LIST 105-F Profile Reference Profile Section Page Weight KG/M IX cm 4 IY cm 4 WX cm 3 WY cm
66
67 ACCESSORIES 105-G ACCESSORIES 65
68 105-G ACCESSORIES Gasket / Accessories Reference Section Description Unit GE-G-002 FRONT GLAZING GASKET USED WITH THE FRAME & SASH PROFILE Linear Meter GE-G-010 GLAZING BEAD GASKET Linear Meter GE-G-011 GLAZING BEAD GASKET Linear Meter GE-G-008 FRONT GLAZING GASKET USED WITH SASH PROFILE Linear Meter BRUSH 6.0MM HIGH ( WIDE) 10MM FIN TYPE BRUSH FLY SCREEN PROFILE Linear Meter BRUSH 8.0MM HIGH ( WIDE) 8.0MM NORMAL BRUSH AND DUST PROOF PROFIILE Linear Meter BRUSH 3.0MM HIGH ( WIDE) 3.0MM NORMAL BRUSH FOR SASH AND FOR INTERLOCK PROFILE Linear Meter 66
69 ACCESSORIES 105-G Gasket / Accessories Reference Section Description Unit SCR-60 B 4.8 X 60 - DIN A2 FOR TOP FIXED FRAME Piece SCR-45 B 4.2 X 45 - DIN A2 FOR SASH CORNER ASSEMBLY Piece SCR-19 B 4.2 X 19 - DIN A2 FOR LABYRINTH FASTENING Piece SCR-20 M 5 X 20 - DIN A2 FOR ROLLER FASTENING Piece END CAP BEC (BOTTOM END CAP) PLASTIC END CAP TO COVER MILLED PART AT THE BOTTOM OF THE INTERLOCK PROFILE Piece END CAP TEC (TOP END CAP) PLASTIC END CAP TO COVER MILLED PART AT THE TOP OF THE INTERLOCK PROFILE Piece SUC-120 DRAINAGE VALVE Piece 67
70 105-G ACCESSORIES Gasket / Accessories Reference Section Description Unit SUP-120 DEFLECTOR Piece FLUSH HANDLE SUITABLE FLUSH TYPE HANDLE WITH LOCKING ARRANGEMENT (COUNTERPLATE + NIB) Piece HOS-503 3MM THICK HOLDING STRIP FOR FASTENING ROLLER ON SASH PROFILE USING 2 M5X20 SCREWS Piece NED-105 NEEDLE BEARING ROLLER HOUSED IN AN ALUMINIUM CHANNEL TO BE USED AT THE BOTTOM OF THE SASH PROFILE Piece 68
71 ASSEMBLY DRAWINGS 105-H ASSEMBLY DRAWINGS 69
72 105-H ASSEMBLY DRAWINGS All dimensions in cross sections are shown in mm Profile are not necessarily shown to scale 70
73 ASSEMBLY DRAWINGS 105-H Bottom Window Section Detail - A 71
74 105-H ASSEMBLY DRAWINGS Top Window Section Detail - A1 72
75 ASSEMBLY DRAWINGS 105-H Left Window Section Detail - A2 73
76 105-H ASSEMBLY DRAWINGS Interlock Section Detail - A3 74
77 ASSEMBLY DRAWINGS 105-H Right Window Section Detail - A4 75
78 105-H ASSEMBLY DRAWINGS Bottom Window Section Detail - B 76
79 ASSEMBLY DRAWINGS 105-H Fixed Section Detail - B1 77
80 105-H ASSEMBLY DRAWINGS Top Fixed Section Detail - B2 78
81 ASSEMBLY DRAWINGS 105-H Left Fixed Section Detail - B3 79
82 105-H ASSEMBLY DRAWINGS Left Fixed Section Detail - B4 80
83 ASSEMBLY DRAWINGS 105-H Left Fixed Section Detail - B5 81
84 105-H ASSEMBLY DRAWINGS 4 Vents Mid Section Detail - B6 82
85 ASSEMBLY DRAWINGS 125-H Bottom Door Section Detail - D 83
86 125-H ASSEMBLY DRAWINGS Top Door Section Detail - D1 84
87 ASSEMBLY DRAWINGS 125-H Left Door Section Detail - D2 85
88 125-H ASSEMBLY DRAWINGS Interlock Section Detail - D3 86
89 ASSEMBLY DRAWINGS 125-H Right Door Section Detail - D4 87
90 105-H ASSEMBLY DRAWINGS Bottom Door / Window Section Detail - R 88
91 ASSEMBLY DRAWINGS 105-H Top Door / Window Section Detail - R1 89
92 105-H ASSEMBLY DRAWINGS Left Door / Window Section Detail - R2 90
93 ASSEMBLY DRAWINGS 105-H Interlock Section Detail - R3 91
94 105-H ASSEMBLY DRAWINGS Right Door / Window Section Detail - R4 92
95 ASSEMBLY DRAWINGS 105-H Bottom Section Detail - C 93
96 105-H ASSEMBLY DRAWINGS Top Section Detail - C1 94
97 ASSEMBLY DRAWINGS 105-H Left Section Detail - C2 95
98 105-H ASSEMBLY DRAWINGS Interlock Section Detail - C3 96
99 ASSEMBLY DRAWINGS 105-H Left Section Detail - C4 97
100 105-H ASSEMBLY DRAWINGS 98
101 ASSEMBLY DRAWINGS 105-H 99
102 105-H ASSEMBLY DRAWINGS 100
103 ASSEMBLY DRAWINGS 125-H 101
104 105-H ASSEMBLY DRAWINGS 102
105 ASSEMBLY DRAWINGS 105-H 103
106
107 3D SECTIONS 105-I 3D SECTIONS 105
108 105-I 3D SECTIONS Frame and Sash TO BE USED AT 45 O JOINTS FOR THE FRAME PROFILE B4.2X19-DIN7982-A2 SCREW TO BE USED AT 45 O JOINTS FOR THE FRAME PROFILE UPPER FRAME B4.2X19-DIN7982-A2 SCREW B4.2X19-DIN7982-A2 SCREW B4.2X19-DIN7982-A2 SCREW SIDE FRAME SIDE FRAME FOR DUST PROOF SUITABLE DRAIN PLUGS TO BE USED AT 45 O JOINTS FOR THE FRAME PROFILE SUITABLE DRAIN PLUGS B4.2X19-DIN7982-A2 SCREW TO BE USED AT 45 O JOINTS FOR THE FRAME PROFILE LOWER FRAME DEFLECTOR B4.2X19-DIN7982-A2 SCREW DEFLECTOR B4.2X19-DIN7982-A2 SCREW B4.2X19-DIN7982-A2 SCREW DEFLECTOR 106
109 3D SECTIONS 105-I Sash Section COUNTER SUNK FIXING SCREW END CAP FOR TRACK GUIDING AND AESTHETIC PURPOSE SCREW PLUG UPPER SASH INSULATED GLASS UNIT SCREW PLUG END CAP FOR TRACKGUIDING AND AESTHETIC PURPOSE LATERAL SASH SUITABLE FLUSH TYPE HANDLE COUNTER SUNK FIXING SCREW SCREW PLUG INTERLOCK PROFILE COUNTER SUNK FIXING SCREW END CAP FOR TRACK GUIDING AND AESTHETIC PURPOSE LOWER SASH END CAP FOR TRACKGUIDING AND AESTHETIC PURPOSE SCREW PLUG NEEDLE ROLLER HOUSED TO BE USED AT THE BOTTOM OF THE SASH PROFILE COUNTER SUNK FIXING SCREW 107
110 105-I 3D SECTIONS Sliding Frame SIDE FRAME FLY SCREEN BRUSH 6MM BRUSH 3MM SASH PROFILE GASKET GE-G-010 BRUSH 6MM INTERLOCK PROFILE GASKET GE-G-010 INTEGRATED ARCHITRAVE INSULATED GLASS UNIT GASKET GE-G-010 SASH PROFILE FLY SCREEN BRUSH 3MM BRUSH 3MM BOTTOM FRAME INTEGRATED ARCHITRAVE 108
111 3D SECTIONS 105-I Sliding Door 125mm 109
112
113 All rights reserved. No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
114 P.O.Box-5598, Dubai, United Arab Emirates Tel: Fax: mail@gulfex.com Visit us at
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