The Duraflex Diamond Suite range of profiles are premium products that are attractive, sturdy and offer trouble free performance.

Transcription

1 Technical Manual

2 Introduction On behalf of the UK Window Group we would like to thank you for choosing our products and trust we can continue to grow a mutually beneficial trading relationship going forward. The UK Window Group, part of the Masco Corporation, is the largest manufacturer of PVCu windows and doors in the UK. Vertically integrated, the business consists of a state of the art extrusion plant, window, door and glass fabrication businesses and an independent national network of installers that provide the New Build market with unrivalled levels of support and expertise. The UK Window Group has over 25 years experience developing and manufacturing window and door systems - its record of product performance, accreditation and operational standards second to none. Through commitment to research and constant product development, the company has attained all the accreditations and services available through leading UK bodies and institutions. Theses include BSI (British Standards Institution), BBA & Kite Mark (British Board of Agrement) and many others SBD, BFRC etc This enables us to provide 10 year guarantees on the extruded profile, on fabricated windows and doors and on double glazing manufactured by UK Window Group businesses and a 2 year guarantee on ironmongery. In addition to the product standards which specify minimum requirements under the above certifications, the UK window Group controls its operations through compliance with international standards ISO14001 (Environmental Management System for extruded product) and ISO9001 (Quality/ Business Management Systems for manufacture) Ensuring trouble free and sustainable performance of our products is a major focus. Through ongoing testing and analysis we examine and simulate a host of environmental and physical factors. These include accelerated weathering, impact resistance, artificial ageing, weather performance and resistance to intrusion. We are also committed to ensure that the sustainable, ecological status of our products is promoted and that the BRE 35 year life expectancy and A/A+ rating are embraced. We take a leading role in promoting a greener PVCu construction and have engineered out harmful components and processes in manufacture and promoting recovery for end of life products We believe that it is because of these reasons that the specifications laid out in this technical manual provide you with the best choice of products currently available and that the investment in research and technology ensures a consistency of manufacture and product performance unrivalled in the UK. The Duraflex Diamond Suite range of profiles are premium products that are attractive, sturdy and offer trouble free performance. Duraflex Ltd. 2010

3 Accreditations Duraflex is committed to ensuring our product range achieves all relevant standards and incorporates a program every year to keep testing up to date. New products introduced are also incorporated into our test and accreditation program. Assessment report Numbers 1576 and The Duraflex Diamond suite 65mm & 70mm Tilt and Turn, Casement windows and Residential doors. BSEN12608:2003 KM12894 REPLACED Specification for white PVC -U extruded hollow profiles with heat welded corner joints for plastic windows. Duraflex 65mm Diamond Suite window system. Certificate No. 04/4902. Duraframe Cavity Closer. BSEN12608:2003 KM12894 Specification for white PVC -U extruded hollow profiles with heat welded corner joints for plastic windows. Duraflex 70mm Diamond Suite window system. REPLACED Windows simulated and achieve a range of widow energy ratings (wers) from A to E. Duraflex Diamond system also achieves U values from the current building regulations ranging from 2.0 W/m²k to a value of 1.3 W/m²k. BS 7950 KM33502 Specification for enhanced security performance of windows for domestic applications. Duraflex 65mm casement and tilt & turn. FM10093 BSI Registered. Quality Management System. BSENISO 9001:2008. BS 7950 KM33502 Specification for enhanced security performance of windows for domestic applications. Duraflex 70mm casement and tilt & turn. EMS BSI Registered. Enviromental Management System BSENISO 14001:2004. PAS23 KM79769 Specification for performance of domestic residential doorsets. Secured By Design Police Initiative. PAS24 KM79769 Specification for enhanced security performance of domestic residential doorsets. BPF Windows Group provide codes of practice, guidelines & recommendations for windows, doors & conservatories. Duraflex Ltd. 2010

4 Introduction to Duraflex - Duraflex is one of the largest extruders of PVCU profile for the window industry in the UK. We supply House Builders, Developers, Local Authorities and Housing Associations through a nationwide network of Installers. - Backed by over twenty years of PVCU extrusion experience in the window and door sector, Duraflex created the ideal environment for innovative product design, quality production, reliable logistics and all the necessary customer support services. - Completed in 2004, Duraflex are based at a state of the art, purpose built factory in Tewkesbury that consists of the office, factory and warehouse. Duraflex are now the largest single site extruder of hollow PVCU profile in the UK. - Staffed by people who understand the specialist needs of the industry means Duraflex are able to provide customers with continually evolving products and services to meet the exacting demands of the changing marketplace. - Duraflex prides itself on its commitment to its staff and believes that investment in training in all areas of the business is vital; this brings benefits for not only the company but also the individual concerned. As part of a continual improvement philosophy Duraflex conducts in house NVQ training for all staff, amongst other Initiatives. Duraflex Ltd. 2010

5 Section 1.0 Casement Windows

6 Casement Index 1.1 Size Limitations 1.2 Fire Egress Minimum Requirements 1.3 Reinforcement Specifications 1.4 General Arrangements Section - A Head Ventilation Section - B Outer Frame - Sash Section - C Standard Cill Options Section - D Sash - Mullion - Sash Section - E Sash - Mullion - Fixed Light Section - F Sash - Transom - Fixed Light Section - G Outer Frame Section - H Sash - Flying Mullion - Sash Dummy Sashes Dummy Sash fitting recommendations 1.5 Window Weights Casement Window Duraflex Ltd. 2010

7 1.1 Size Limitations Size limitations for the Casement Windows are indicated below Top Hung Min Size = 380mm Wide x 380mm High Max Size = 1250mm Wide x 1250mm High Side Hung Min Size = 400mm Wide x 400m High Max Size = 700mm Wide x 1350mm High Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. The diagram opposite indicates minimum fixed light transom drops when applied to: Outer Frame - Transom & Transom - Transom. These sizes are based on intermediate outer frames and welded transoms. The same sizes would also apply to minimum widths between mullions. Casement Window Duraflex Ltd. 2010

8 1.2 Fire Egress Minimum Requirements Below are the minimum basic frame sizes required to achieve a 450mm clear opening. Note: To meet the current Building Regulations the window should have an unobstructed openable area that is at least 0.33m² and at least 450mm high and 450mm wide. 640mm dimension indicates overall outer frame size. 605mm dimension indicates outer frame edge to mullion centre line (based on 63mm wide mullion). Casement Window Duraflex Ltd. 2010

9 1.3 Reinforcement Specification Outer Frame Head of all frames where the width exceeds 1250mm. Jambs to be fully reinforced when coupled to another product and on all Bows and Bays. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members that require an Egress or Easy clean friction hinge. Side Hungs, all members exceeding 800mm. Top Hungs, all members exceeding 800mm. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Casement Window Duraflex Ltd. 2010

10 1.4 General Arrangements The following section shows typical cross sectional details through a standard side hung next to top hung over fixed window as indicated in the diagrams below. The design of the Windows below have been created to best show the majority of the cross sections available. * denotes section details are mirrored Sections references for standard Casement Window G Mock Horn sash detail available as shown Sections references for Flying Mullion Casement Window H Casement Window Duraflex Ltd. 2010

11 1.4 Alternative Outer Frame Options Casement window frames can be manufactured using either of the sections detailed below. For drawing purposes this section of the manual has been produced depicting the Intermediate Outer Frame Slim Outer Frame 6001 Intermediate Outer Frame 6002 Large Outer Frame Casement Window Duraflex Ltd. 2010

12 1.4.1 Section - A Head Ventilation Duravent = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Intermediate Outer Frame (with Vent) & 15mm Add-On Inside Inside Duravent , Duravent Internal Support , Outer Frame , Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame Reinforcement s, Internally Glazed Sash , Sash Reinforcement s, 28mm Bevelled Bead UK Newbuild 2010 G 15mm Add-On , Outer Frame , Titon XS 13 Ventilator, Outer Frame Reinforcement s, Internally Glazed Sash , Sash Reinforcement s, 28mm Bevelled Bead Casement Window

13 1.4.1 Section - A Head Ventilation = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Large Outer Frame (with Vent) Intermediate Outer Frame (without Vent) Inside Outside Outer Frame , Titon XS 13 Ventilator, Outer Frame Reinforcement s, Internally Glazed Sash , Sash Reinforcement s, 28mm Bevelled Bead G Outer Frame , Outer Frame Reinforcement s, Internally Glazed Sash , Sash Reinforcement s, 28mm Bevelled Bead UK Newbuild 2010 Casement Window

14 1.4.2 Section - B & B* Outer Frame - Sash Section B* is a mirror image of section B Inside Outside = Steel Profile = Aluminium Profile Outer Frame , Outer Frame reinforcement s, Internally Glazed Sash , Sash Reinforcement s, 28mm Bevelled Bead , G Casement Window Duraflex Ltd. 2010

15 1.4.3 Section - C Standard Cill Options Sash = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Inside Outside Fixed G Bevelled Bead , Internally Glazed Sash , Sash Reinforcement s, Outer Frame , Outer Frame Reinforcement s, 85mm Stub Cill , 150mm Cill , 180mm Cill , * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Casement Window

16 1.4.4 Section - D Sash - Mullion - Sash Inside Outside = Steel Profile = Aluminium Profile Mullion Mullion reinforcement s Internally Glazed Sash Sash Reinforcement s 28mm Bevelled Bead G Casement Window Duraflex Ltd. 2010

17 1.4.5 Section - E Sash - Mullion - Fixed Light Inside Outside = Steel Profile = Aluminium Profile Mullion Mullion reinforcement s Internally Glazed Sash Sash Reinforcement s 28mm Bevelled Bead G Casement Window Duraflex Ltd. 2010

18 1.4.6 Section - F Sash - Transom - Fixed Light Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Transom Transom reinforcement s Internally Glazed Sash Sash Reinforcement s 28mm Bevelled Bead G Casement Window Duraflex Ltd. 2010

19 1.4.7 Section - G Outer Frame Inside Outside = Steel Profile = Aluminium Profile Outer Frame Outer Frame Reinforcement s 28mm Bevelled Bead G Casement Window Duraflex Ltd. 2010

20 1.4.8 Section - H Sash - Flying Mullion - Sash Inside Outside = Steel Profile = Aluminium Profile Sash Sash Reinforcer s Mullion Mullion Reinforcer s Flying Mullion Spacer mm Bevelled Bead H Casement Window Duraflex Ltd. 2010

21 1.4.9 Dummy Sashes Dummy Sash Fitting Recommendations UK Newbuild 2010 Casement Window

22 1.4.9 Dummy Sashes Dummy Sash Fitting Recommendations UK Newbuild 2010 Casement Window

23 1.5 Window Weights Casement Weights (Un-Glazed) Height (mm) Casement Weights (Glazed) Note:- All weights are in Kg These weights have been calculated based on the following specification. Intermediate Outer Frame Partially Reinforced (Steel) Standard 150mm Cill Glazing based on Sealed unit These weights are approximate Width (mm) Height (mm) Width (mm) UK Newbuild 2010 Casement Window

24 Section 2.0 Tilt / Turn Windows

25 Tilt / Turn Index 2.1 Size Limitations 2.2 Fire Egress Minimum Requirements 2.3 Reinforcement Specification 2.4 General Arrangements Section - A Head Ventilation - Fixed Light Section - B Outer Frame - Fixed Light Section - C Transom - Sash Section - D Outer Frame - Sash Section - E Standard Cill Options Section - F Fixed Light - Mullion - Sash Section - G Sash - Mullion - Sash Section - H Head Ventilation Section - I Sash - Transom Section - J Standard Cill Options - Fixed 2.5 Window Weights Tilt / Turn Window Duraflex Ltd. 2010

26 2.1 Size Limitations Size limitations for the Casement Windows are indicated below Tilt / Turn Min Size = 430mm Wide x 610mm High Max Size = 1600mm Wide x 1600mm High Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Tilt / Turn Window Duraflex Ltd. 2010

27 2.2 Fire Egress Minium Requirements Below are the minimum basic frame sizes required to achieve a 450mm clear opening. Note: To meet the current Building Regulations the window should have an unobstructed openable area that is at least 0.33m² and at least 450mm high and 450mm wide. In order to achieve a 450mm wide opening the overall window width should be no less than 620mm In order to achieve a 450mm high opening the overall window height should be no less than 600mm Regardless of the minimum frame size required to achieve the 450mm clear opening the overall unobstructed openable area should be no less than 0.33m² e.g 450mm x 750mm minimum. Tilt / Turn Window Duraflex Ltd. 2010

28 2.2 Fire Egress Minimum Requirements SECTION A To meet the current building regulations the window should have an unobstructed openable area that is at least 0.33m2 and at least 450mm high and 450mm wide. Below are the minimum basic frame sizes required to achieve the 0.33m2 area required by the building regulations. With a minimum Height or Width at 450mm. Then the opposing clear opening dimension should be 750mm to achieve the 0.33m2 total area. Fig. 1 Indicates the overall minimum frame sizes requirement to achieve the Egress opening on a short wide window. Fig. 2 Indicates the overall minimum frame sizes to achieve the Egress opening on a tall narrow window. SECTION A FIG. 1 FIG. 2 SECTION B SECTION B UK Newbuild Tilt / Turn Window

29 2.3 Reinforcement Specification Outer Frame Head of all frames where the width exceeds 1250mm. Jambs to be fully reinforced when coupled to another product and on all bows and bays. All members that require hinge fixing. Transom / Mullions All mechanically jointed sections to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing on to it, that is longer than 600mm. All members that require hinge fixings. Sash All widths. All jambs exceeding 700mm. Note:- all reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will then allow the reinforcing to be pushed past the weld sprue while it is still soft. Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Tilt / Turn Window Duraflex Ltd. 2010

30 2.4 General Arrangements The following section shows typical cross sectional details through a Tilt / Turn window as indicated in the diagram below. The design of the window below has been created to best show the majority of the cross sections available Tilt / Turn Window Duraflex Ltd. 2010

31 2.4.1 Section - A Head Ventilation - Fixed Light Duravent = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Duravent , Duravent Internal Support , Outer Frame , Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame Reinforcement s, 28mm Bevelled Bead Outer Frame , Titon XS 13 Ventilator, Outer Frame Reinforcement s, 28mm Bevelled Bead UK Newbuild 2010 Tilt / Turn Window

32 2.4.2 Section - B & B* Outer Frame - Fixed Light Section B* is a mirror image of section B Inside Outside = Steel Profile = Aluminium Profile Outer Frame , Outer Frame Reinforcement s, 28mm Bevelled Bead , Tilt / Turn Window Duraflex Ltd. 2010

33 2.4.3 Section - C & C* Transom - Sash Section C* is a mirror image of section C Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Transom , Transom Reinforcement s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer s, 28mm Bevelled Beads Tilt / Turn Window Duraflex Ltd. 2010

34 2.4.4 Section - D & D* Outer Frame - Sash Section D* is a mirror image of section D Inside Outside = Steel Profile = Aluminium Profile Outer Frame , Outer Frame Reinforcer s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer s, 28mm Bevelled Bead Tilt / Turn Window Duraflex Ltd. 2010

35 2.4.5 Section - E & J Standard Cill Options Sash = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Fixed Light Tilt / Turn Sash , Tilit / Turn Sash Reinforcer s, Outer Frame , Outer Frame Reinfiorcer s 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill , * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Tilt / Turn Window

36 2.4.6 Section - F & F* Fixed Light - Mullion - Sash Section F* is a mirror image of section F Inside Outside = Steel Profile = Aluminium Profile Mullion , Mullion Reinforcer s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer s, 28mm Bevelled Beads Tilt / Turn Window Duraflex Ltd. 2010

37 2.4.7 Section - G Sash - Mullion - Sash Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Tilt / Turn Sash , Tilit / Turn Sash Reinforcer s, Mullion , Mullion Reinforcer s 28mm Bevelled Bead , Outside UK Newbuild 2010 Tilt / Turn Window

38 2.4.8 Section - H Head Ventilation - Sash Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Large Outer Frame (with Vent) Large Outer Frame (without Vent) Duravent , Duravent Internal Support , Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame , Outer Frame Reinforcement s, Tilt / Turn Sash , Tilt / Turn sash Reinforcer s 28mm Bevelled Bead UK Newbuild 2010 Outer Frame , Titon XS 13 Ventilator, Outer Frame Reinforcement s, 28mm Bevelled Bead Tilt / Turn Window

39 2.5 Window Weights Glazed & Un-Glazed Due to the various number of design options available for Tilt / Turn windows, we have shown window weights, both glazed and un-glazed, based on a metre square area and to the design below. Un - Glazed = 17.5 Kg / m2 Glazed = 30.3 Kg / m2 Note:- These weights have been calculated based on the following specification. Large Outer Frame Partially Reinforced Steel Standard 150mm Cill Glazing based on Sealed unit These weights are approximate Tilt / Turn Window Duraflex Ltd. 2010

40 Section 3.0 Residential Doors

41 Residential Doors Index 3.1 Size Limitations 3.2 Reinforcement Specification 3.3 General Arrangements Section - A Head Ventilation (Open In & Out Doors) Section - B Standard Door Jamb with optional 15 & 30mm Add-On Section - C Door Mid Rail Section - D Standard Cill Options Section - D Low P.V.C.U Threshold Options Section - D Disability Threshold Options 3.4 Disability Access Requirements 3.5 Door Weights Residential Doors Duraflex Ltd. 2010

42 3.1 Size Limitations Size limitations for the Residential Door are indicated below. Minimum Width = 600mm, Minimum Height = 1800mm Maximum Width = 1000mm, Maximum Height = 2160mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Residential Doors Duraflex Ltd. 2010

43 3.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Residential Doors Duraflex Ltd. 2010

44 3.3 General Arrangements The following section shows typical cross sectional details through a standard residential door as indicated in the diagram below. The design of the door below has been created to best show the majority of the cross sections available. For Coupling and add-on options please refer to the French Door Section 4. Residential Doors Duraflex Ltd. 2010

45 3.3.1 Section - A Head Ventilation (Open Out Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent , Duravent Internal Support , Titon XS 13 Ventilator, Large Outer Frame , Outer Frame Reinforcer s, Externally Opening Door Sash , Door Sash reinforcer s, 28mm Bevelled Bead Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 Residential Doors

46 3.3.1 Section - A Head Ventilation (Open In Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent , Duravent Internal Support , Titon XS 13 Ventilator Large Outer Frame , Outer Frame Reinforcer s, Internally Opeining Door Sash , Door Sash reinforcer s, 28mm Bevelled Bead Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 Residential Doors

47 3.3.2 Section - B & B* Standard Door Jamb with Optional 15 & 30mm Add-On Section B* is a mirror image of section B Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Profile Descriptions & Part No.s O/I Large Outer Frame Outer Frame Reinforcer s Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, 15mm Add-On , 30mm Add-On , 28mm Bevelled Bead , Outside O/O UK Newbuild 2010 Residential Doors

48 3.3.3 Section - C Door Mid-Rail Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Door Mid Rail , Mid Rail Reinforcer s 28mm Bevelled Beads , Residential Doors Duraflex Ltd. 2010

49 3.3.4 Section - D Standard Cill Options O/I O/O Large Outer Frame , Outer Frame Reinforcer s, Internally Opening Door Sash , Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside UK Newbuild 2010 Residential Doors

50 Section - D Low P.V.C.U Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I O/O Slim Outer Frame , Outer Frame Reinforcer s, Internally Opening Door Sash , Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Residential Doors

51 Section - D Disability Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Outside O/O Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, Disability Threshold , Seal Carrier , Bubble Seal , Weather Bar , 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill , * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Residential Doors

52 3.4 Door Weights Reidential Door Weights (Un-Glazed) Height (mm) Width (mm) Residential Door Weight (Glazed) Height (mm) Note: Width (mm) All weights are in Kg These weights have been calculated based on the following specification. Large Door Outer Frame, Fully Reinforced (Steel), Standard 150mm Cil. Glazing based on Sealed unit. These weights are approximate Residential Doors Duraflex Ltd. 2010

53 Section 4.0 French Doors

54 French Doors Index 4.1 Size Limitations 4.2 Reinforcement Specification 4.3 General Arrangements Section - A Head Ventilation (Open In & Open Out) Section - B Side Panel Coupling (10mm Aluminium) Section - C Mid - Rail Section - D Side Panel Coupling (10mm Aluminium) Section - E Standard Cill Options Section - E Low P.V.C.U Threshold Options Section - E Disability Threshold Options Section - F Sash - Flying Mullion - Sash Section - G Side Light Coupling Detail (P.V.C.U) Section - H Door Outer Frame 4.4 Door Weights French Doors Duraflex Ltd. 2010

55 4.1 Size Limitations Size limitations for the French Door are indicated below. Minimum Width = 950mm, Minimum Height = 1800mm Maximum Width = 2000mm, Maximum height = 2160mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. French Doors Duraflex Ltd. 2010

56 4.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. French Doors Duraflex Ltd. 2010

57 4.3 General Arrangements The following section shows typical cross sectional details through a French Door as indicated in the diagram below. The design of the door below has been created to best show the majority of the cross sections available French Doors Duraflex Ltd. 2010

58 4.3.1 Section - A Head Ventilation (Open In Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent , Duravent Internal Support , Titon XS 13 Ventilator, Large Outer Frame , Outer Frame Reinforcer s, Internally Opening Door Sash , Door Sash reinforcer s, 28mm Bevelled Bead Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 French Doors

59 4.3.1 Section - A Head Ventilation (Open Out Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent , Duravent Internal Support , Titon XS 13 Ventilator (Inside) - flat grill (Outside), Large Outer Frame , Outer Frame Reinforcer s, Externally Opeining Door Sash , Door Sash reinforcer s, 28mm Bevelled Bead Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 French Doors

60 4.3.2 Section - B Side Panel Coupling (10mm Aluminium) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Profile Descriptions & Part No.s Internally Glazed Sash , Sash Reinforcer s, Large Outer Frame , Outer Frame Reinforcer s, 10mm Aluminium Coupler , Coupler Cappings , Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, 28mm Bevelled Bead , Outside O/O Outside UK Newbuild 2010 French Doors

61 4.3.3 Section - C Door Mid-Rail Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Door Mid Rail , Mid Rail Reinforcer s 28mm Bevelled Beads , French Doors Duraflex Ltd. 2010

62 4.3.4 Section - D Side Panel Coupling (10mm Aluminium) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Large Outer Frame , Outer Frame Reinforcer s, 10mm Aluminium Coupler , Coupler Cappings , Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, 28mm Bevelled Bead , Outside O/O UK Newbuild 2010 French Doors

63 4.3.5 Section - E Standard Cill Options O/I O/O Large Outer Frame , Outer Frame Reinforcer s, Internally Opening Door Sash , Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside UK Newbuild 2010 French Doors

64 Section - E Low P.V.C.U Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I O/O Slim Outer Frame , Outer Frame Reinforcer s, Internally Opening Door Sash , Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 French Doors

65 Section - E Disability Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Outside O/O Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, Disability Threshold , Seal Carrier , Bubble Seal , Weather Bar , 28mm Bevelled Bead , 85mm Stub Cill , 150mm Cill , 180mm Cill , * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 French Doors

66 4.3.6 Section - F Sash - Flying Mullion - Sash = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Profile Descriptions & Part No.s O/I O/I Internally Opening Door Sash , Externally Opening Door Sash Door Sash Reinforcer s, Flying Mullion , Flying Mullion Reinforcer , Flying Mullion End Cap , 28mm Bevelled Bead , Outside Flying Mullion End Cap O/O O/O UK Newbuild 2010 French Doors

67 4.3.7 Section - G Side Light Coupling Detail (P.V.C.U) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I Inside Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, Large Outer Frame , Large Outer Frame Reinforcer s, Intermediate Outer Frame , Intermediate Outer Frame Reinforcer s, Internally Glazed Sash Internally Glazed Sash Reinforcer s, 28mm Bevelled Bead , H - Coupler Outside O/O UK Newbuild 2010 Outside French Doors

68 4.3.8 Section - H Door Outer Frame = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Internally Opening Door Sash , Externally Opening Door Sash , Door Sash Reinforcer s, Large Outer Frame , Outer Frame Reinforcer s, 28mm Bevelled Bead , O/I Outside O/O UK Newbuild 2010 French Doors

69 4.4 Door Weights Door Weights (Un-Glazed) French Door Weight (Un-Glazed) Side Panel (Un-Glazed) Height (mm) Width (mm) Door Weigths (Glazed) Note:- All weights are in Kg French Door Weight - (Glazed) Side Panel (Glazed) These weights have been calculated based on the following specification. Large Door Outer Frame Fully Reinforced (Steel) Standard 150mm Cill Glazing based on Sealed unit These weights are approximate Height (mm) Width (mm) UK Newbuild 2010 French Doors

70 Section 5.0 Sliding Patio Doors

71 Patio Door Index 5.1 Size Limitations 5.2 Reinforcement Specifications 5.3 General Arrangements Section - A Head Ventilation Section - B Mid Rail Section - C Standard Cill Options Section - D Fixed Pane Jamb - Interlock Section - E Slider Jamb Section - F 3 & 4 Pane Adaptor 5.4 Window Weights Patio Doors Duraflex Ltd. 2010

72 5.1 Size Limitations Size limitations for the sliding patio door are indicated below. 2 - Pane Sliding Patio O X Min Width 1600mm - Min Height 1800mm Max Width 3048mm - Max Height 2400mm 3 - Pane Sliding Patio O X O Min Width 2400mm - Min Height 1800mm Max Width 4590mm - Max Height 2400mm 4 - Pane Sliding Patio O X X O Min Width 3200mm - Min Height 1800mm Max Width 4820mm - Max Height 2400mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Patio Doors Duraflex Ltd. 2010

73 5.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Patio Doors Duraflex Ltd. 2010

74 5.3 General Arrangements The following section shows typical cross sectional details through standard 2, 3 & 4 Pane Patio Doors as indicated in the diagrams below. Patio Doors Duraflex Ltd. 2010

75 5.3.1 Section - A Head Ventilation = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent , Duravent Internal Support , 15mm Add - On , Titon XS 13 Ventilator, Patio Door Outer Frame , Outer Frame Reinforcer s, Threshold / Frame Cover , Channel Infill , Patio Door Sash , Door Sash Reinforcer s, 28mm Bevelled Bead 5855, Inside Outside Inside Outside UK Newbuild 2010 Patio Doors

76 5.3.1 Section - A Head Ventilation Inside Outside Patio Door Outer Frame , Outer Frame reinforcer s, Threshold / Frame Cover , Channel Cover , Patio Door Sash , Door Sash reinforcer s 28mm Bevelled Bead Patio Doors = Steel Profile = Aluminium Profile Duraflex Ltd. 2010

77 5.3.2 Section - B Mid-Rail Inside Outside Profile Descriptions & Part No.s Patio Door Mid-Rail , 28mm Bevelled Bead = Steel Profile = Aluminium Profile Patio Doors Duraflex Ltd. 2010

78 5.3.3 Section - C Standard Cill Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside Slider 28mm Bevelled Bead , Patio Door Sash , Door Sash Reinforcer s, Patio Door Outer Frame Outer Frame Reinforcer s Threshold / Frame Cover , Stainless Steel Track , Fixed Panel Spacer , Frame Cover Strip , 85mm Stub Cill , 150mm Cill , 180mm Cill , * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Patio Doors

79 5.3.4 Section - D & D* Fixed Pane Jamb - Interlock Section D* is a mirror image of section D = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Patio Outer Frame , Outer Frame Reinforcer s, Thrshold / Frame Cover , Fixed Panel Spacer , Patio Door Sash , Door Sash Reinforcer s, Aluminium Interlock , Interlock Cover , 28mm Bevelled Bead , Outside UK Newbuild 2010 Patio Doors

80 5.3.5 Section - E Slider Jamb Inside = Steel Profile = Aluminium Profile Outside Patio Door Outer Frame , Outer Frame reinforcer s, Threshold / Frame Cover Patio Door Sash , Door Sash reinforcer s 28mm Bevelled Bead Patio Doors Duraflex Ltd. 2010

81 5.3.6 Section - F 3 & 4 Pane Adaptor = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Patio Door Sash , Door Sash Reinforcer s, 3 & 4 Pane Adaptor , 3 & 4 Pane Adaptor Trims , 3 & 4 Pane Adaptor End Moulding , 28mm Bevelled Beads , Outside UK Newbuild 2010 Patio Doors

82 5.4 Door Weights Note:- All weights are in Kg These weights have been calculated based on the following specification. Standard Patio Outer Frame Fully Reinforced (Steel) Standard 150mm Cill Glazing based on Sealed unit These weights are approximate Patio Door Weights (Un-Glazed) Height (mm) Width (mm) Patio Door Weights (Glazed) Height (mm) Patio Doors Width (mm) Duraflex Ltd

83 Section 6.0 Bi Fold Doors

84 Bi - Fold Doors Index 6.1 Size Limitations 6.2 Reinforcement Specification 6.3 General Arrangements Section - A Head with Ventilation Section - B Hinge Jamb with Optional 15 & 30mm Add-On Section - C Bi - Fold Mullion (Internal Hinge) Section - D Master Door Flying Mullion Section - E Bi - Fold Mullion (External Hinge) Section - F Head without Ventilation Section - G Master Door Leaf Lock Jamb with Optional 15 & 30mm Add-On Section - H Frame Jamb with Mandatory 15mm or Optional 30mm Add-On Section - I Standard Cill Option 6.4 Door Weights Bi-Fold Doors Duraflex Ltd. 2010

85 6.1 Size Limitations Size limitations for the Bi - Fold Doors are indicated below:- Scheme 330 & 321 Min Width = 2050mm - Max Width = 2763mm Scheme 440 & 431 Min Width = 2700mm - Max Width = 3655mm Scheme 550, 532 & 541 Min Width = 3400mm - Max Width = 4565mm Max Height = 2400mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Bi-Fold Doors Duraflex Ltd. 2010

86 6.2 Reinforcement Specification Outer Frame All members on all occasions. Using heavy duty reinforcement sections. Sashes All members on all occasions. Using heavy duty reinforcement sections. Foil Products All members on all occasions. Using heavy duty reinforcement sections. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Bi-Fold Doors Duraflex Ltd. 2010

87 6.3 General Arrangements The following section shows typical cross sectional details through a standard Bi - Fold door as indicated in the diagram below. The design of the doors have been created to best show the majority of the cross sections available. Scheme 321 Scheme 330 Scheme 431 Scheme 440 H Scheme 532 Scheme 541 Scheme 550 UK Newbuild 2010 Bi-Fold Doors

88 6.3.1 Section - A Head (with Ventilation) Top Guide Track Door Outer Frame Outer Frame Reinforcer s Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , Note:- Ventialtion occurs in every other sash = Steel Profile = Aluminium Profile Ventilation Path Bi-Fold Doors Duraflex Ltd. 2010

89 6.3.2 Section - B & B* Hinge Jamb with Optional 15 & 30mm Add-On Section B* is a mirror image of section B Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcer s Door Outer Frame Outer Frame Reinforcer s 15mm Add On mm Add On Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

90 6.3.3 Section - C Bi - Fold Mullion (Internal Hinge) Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcement s Bi - Fold Mullion - T.B.C Bi - Fold Mullion End Cap Bi - Fold Mullion End Cap Outside UK Newbuild 2010 Bi-Fold Doors

91 6.3.4 Section - D Master Door Flying Mullion Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcer s Flying Mullion Flying Mullion Reinforcement Flying Mullion End Cap Outside UK Newbuild 2010 Flying Mullion End Cap Bi-Fold Doors

92 6.3.5 Section - E Bi - Fold Mullion (External Hinge) Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead Externaly Opening Door Sash Door Sash Reinforcer s Bi - Fold Mullion - T.B.C Bi - Fold Mullion End Cap Bi - Fold Mullion End Cap Outside UK Newbuild 2010 Bi-Fold Doors

93 6.3.6 Section - F Head (without Ventilation) Top Guide Track Door Outer Frame Outer Frame Reinforcer s Externally Opening Door Sash Door Sash Reinforcer s, 28mm Bevelled Bead , = Steel Profile = Aluminium Profile Bi-Fold Doors Duraflex Ltd. 2010

94 6.3.7 Section - G Master Door Leaf Lock Jamb with optional 15 & 30mm Add-On = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcer s Door Outer Frame Outer Frame Reinforcer s 15mm Add On mm Add On Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

95 6.3.8 Section - H Frame Jamb with Mandatory 15mm or Optional 30mm Add-On Mandatory Add-On only occurs on Schemes 440 = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcer s Door Outer Frame Outer Frame Reinforcer s 15mm Add On mm Add On H Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

96 6.3.9 Section - I Standard Cill Option Inside Outside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead Externally Opening Door Sash Door Sash Reinforcer s Door Outer Frame Outer Frame reinforcer s Bi - Fold Track mm internal Bay Trim UK Newbuild 2010 Bi-Fold Doors

97 6.4 Door Weights Door Weights (Un-Glazed) Height (mm) Width (mm) Door Weights (Glazed) Note:- All weights are in Kg These weights have been calculated based on the schemes 330, 440 & 550 as shown in the diagrams. All doors are fully reinforced with the standard 3108 track / Cill at the bottom. Glazing has been based on the standard 4mm - 20mm - 4mm Sealed Unit. Weights are approximate Height (mm) Width (mm) UK Newbuild 2010 Bi-Fold Doors

98 Section 7.0 Ancillary Profiles & Components

99 7.0 Ancillary Profiles Index 7.1 Ancillary Components 7.2 Structural Components 7.3 General Arrangements Detail - A 135 Degree Bay Pole Detail - B 120 Degree Bay Pole Detail - C 90 Degree Bay Pole Detail - D Variable Angle Bay Pole Detail - E 135 Degee Bay Pole (Alternative) Detail - F 90 Degree Bay Pole (Alternative) Ancillary Profiles & Components Duraflex Ltd. 2010

100 O O O O 7.1 Ancillary Components Ancillary Mouldings Arched Head Mechanical Joint Components 3903 Run up block Locking wedge. PO1159 (White) Po1206 (Brown) Po 3906 dhc/lo (Tan) Drainage Cover PVC-U White/foil both sides Cill Connectors 3916AI - W 3916AI - GO 3916AI - BM 3916AI - RB White Gold Oak Mahogany Rosewood mm Slim Transom Block mm Intermediate Transom Block mm Midrail Transom Block Note : Drawings not to scale. Internally glazed white foil 3918AI - GOW Golden oak / white 3918AI - BMW Mahogany / white 3918AI - RBW Rosewood / white P5303 Midrail Fixing Lug Aluminium mm Straight cill connector. Externally glazed white/foil 3917AI - GOW Golden oak /white 3917AI - BMW Mahogany / white 3917AI - RBW Rosewood / white 2572 Mech' Fixing Lug Aluminium mm 90 external cill connector. French Door Components Frame Extensions 15mm 15mm mm 135 cill connector mm 150 cill connector Screw ported Re-enforcer For use with 3070 & DDE -W (White) -BN (Brown) LO - (Golden Oak) -C (Cream) Double Door End Cap PVC-U For Use With: 6035/ mm Frame Extender PVC-U 20mm 3891 Leg Adaptor PVC-U 1497 Leg Adaptor PVC-U Mock Sash Components 30mm mm Frame Extender PVC-U For Use With: 35mm Georgian Bar Leg Adaptor PVC-U 3901 Finger bolt. 3m 5m 3902 Finger bolt keep mm 90 internal cill connector. Refurb Low Threshold French Casement 3836 Plant on sash 3960 Plant on sash horn 3839 Corner moulding 20mm mm PVC-U Georgian Bar mm PVC-Usnap on Georgian Bar 28mm Ramp. 3905RTJ Jointing. Block Jointing bar For use with 3070 & Aluminium Low Threshold mm PVC-U Georgian Bar mm PVC-Usnap on Georgian Bar mm Ramp. 3077FWE -W (White) -BN (Brown) LO - (Golden Oak) -C (Cream) French Window End Cap PVC-U For Use With: 6030/6530 Drip Bars 3877 Low Threshold 15mm 70mm 3879 Seal carrier 3897 Threshold Infil Drip Bar PVC-U 3586 Weather bar 3589 Bubble seal 3878 Corner Bracket. Note: not included in kits. Nipple head screw (Not sold separately) 3896 Threshold. * If required use as an alternative option to Note : 3879 Seal carrier, 3589 Seal, 3586 Weatherbar must be used with this threshold Weather Bar PVC-U 46mm 31mm 30mm 3586 Weather bar White or gold finish Low Threshold kit part no Single open in 3866LTK Single open out 3867LTK Double in 3868LTK Double out 3869LTK Gold / Anodised silver options available Miscellaneous Components Cover Strips Fixing Lugs Featured Chisel 3089 PVC-U Hinge Bridge. 3089bk0215 (215mm) 3089bk0270 (270mm) 3089bk0320 (320mm) 3089bk0420 (420mm) 3089bk0520 (520mm) 3738 Kick plate Aluminum Gold/Silver 3736 Tread plate Aluminium Gold/Silver 1569 Coupling Bar PVC-U 3682 Plasterboard adapter mm Cover Strip PVC-U mm Cover Strip PVC-U mm Cover Strip PVC-U P01609 (250mm) Fixing Lug Steel 3830FL - 98mm 3831FL - 150mm 3832FL - 202mm mm Featured Chisel 3593,3594,3595,3082 Duraflex Ltd. 2010