SIG Awning / Casement / Fixed Lite 100

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2 TYPICAL FRAME ASSEMBLY - AWNING WINDOW GASKET EXT FL JAMB 100 BS201 (3471) HEAD HINGED TRIM FIN A SCREW SQ 8G X 1.0 PAN PP SS # GASKET EXT FL TRANSOM GASKET EXT FL JAMB 100 TRIM FIN B (NOT USED IF WINDER ADAPTOR FITTED) TRIM FIN A BS203 (3473) FRAME 100 BS203 (3473) FRAME TRIM FIN B (NOT USED IF WINDER ADAPTOR FITTED) GASKET EXT FL JAMB GASKET EXT FL TRANSOM GASKET EXT FL JAMB FLAP SILL BS203 (3473) FRAME 100 NOTE: SEE PAGE FOR DETAILS OF SILICONE SEALING OF GLAZING LEGS. 16/08/13 SIG-AWN C 1 : 6 ABN C COPYRIGHT 2012

3 TYPICAL FRAME ASSEMBLY - FIXED LITE GASKET EXT FL JAMB 100 BS203 (3473) FRAME SCREW SQ 8G X 1.0 PAN PP SS # WEDGE CAPTIVE WEDGE CAPTIVE TRIM FIN B WA85740 GASKET EXT FL TRANSOM GASKET EXT FL JAMB WEDGE CAPTIVE GASKET EXT FL JAMB TRIM FIN A GASKET EXT FL TRANSOM TRIM FIN B BS203 (3473) FRAME TRIM FIN A FLAP SILL BS203 (3473) FRAME GASKET EXT FL JAMB 100 NOTE: SEE PAGE FOR DETAILS OF SILICONE SEALING OF GLAZING LEGS. 15/09/14 SIG-AWN C 1 : 6 ABN C COPYRIGHT 2012

4 85784 STAKE MITRE SASH SIG STAYED (AT TOP OF AWNING SASH) BS208 (3478) SASH 42 STD TYPICAL SASH ASSEMBLY - AWNING BS211 (3481) ADAPTOR HINGE STAKE MITRE SASH SIG STAYED (AT TOP OF AWNING SASH) SCREW SQ 8G X 0.5 PAN SD SS #2 WEDGE GLAZING (TO SUIT GLASS) BS208 (3478) SASH 42 STD SEAL AWNING SASH STAKE MITRE SASH SIG (AT BOTTOM OF AWNING SASH) GLASS WEDGE CAPTIVE BS208 (3478) SASH 42 STD SCREW SQ 8G X 1.5 PAN PP SS # STAKE MITRE SASH SIG (AT BOTTOM OF AWNING SASH) SEAL HEAD CAVITY 09/12/16 SIG-AWN E 1 : 6 ABN C COPYRIGHT 2012

5 SASH MITRE STAKES: TYPICAL SASH ASSEMBLY - AWNING THERE ARE 2 TYPES OF SASH MITRE STAKE. TWO OF EACH TYPE SHOULD BE USED ON EVERY AWNING OR CASEMENT SASH. THE TYPE THAT IS NOTCHED OUT SHOULD ALWAYS GO ON THE HINGED OR STAYED SIDE OF THE SASH. SO IN AN AWNING SASH THEY ALWAYS GO AT THE TOP. WITH A CASEMENT SASH THEY ALWAYS GO ON THE STAYED SIDE OF THE SASH. THE MITRE STAKES ALWAYS GO ON THE "LEADING EDGE" OF THE SASH TO PROVIDE RIDE-IN OF THE SASH. FOR USE IN BS209 (3479) SASH 42 IGU 14 AND BS210 (3480) SASH 42 IGU 24 THE GASKET WEB SHOULD BE SLIT AND BENT ASIDE TO ALLOW CLEARANCE FOR GLAZING UNITS. 24mm SASH SLIT HERE 14mm SASH SLIT HERE NOTCH STAKE MITRE SASH SIG STAYED RIDE-IN RAMP SASH INSTRUCTIONS: STAKE MITRE SASH SIG BEND TABS TO CLEAR GLAZING UNIT FIT WEDGE BACKING AND SEAL AWNING SASH TO THE SASH FRAME EXTRUSIONS. ASSEMBLE THE SASH AROUND THE GLASS PLACING THE MITRE STAKES AS DETAILED ABOVE. SCREW THE CORNERS TOGETHER USING SCREWS FOR A HINGED AWNING, 2 SCREWS THROUGH THE VERTICAL EXTRUSIONS AND 1 SCREW THROUGH THE HORIZONTAL EXTRUSIONS. FOR A STAYED AWNING DO THE OPPOSITE SO THE STAYS WILL FIT ON THE VERTICAL AND NOT CLASH WITH THE SCREWS. WEDGE THE GLASS. FIT THE SQUARE-CUT HINGE, THE HINGE IS PRE-PUNCHED WITH CLEARANCE HOLES FOR THE SCREWS DRILL 1/8" HOLES THROUGH THE HINGE INTO THE SASH EXTRUSION BE CAREFUL OF THE DRILL ANGLE SO THAT THE DRILL DOES NOT DAMAGE THE FACE OF THE SASH. SCREW THE HINGE IN PLACE USING SCREWS (MINIMUM 3 SCREWS 1 EACH END AND 1 IN MIDDLE), AGAIN BE CAREFUL WITH THE DRIVER ANGLE. IT MAY BE NECESSARY TO DRILL ADDITIONAL HOLES TO PLACE THE SCREWS APPROX. 50mm FROM EACH END OF THE ADAPTOR HINGE. BS211 (3481) ADAPTOR HINGE SCREW SQ 8G X 0.5 PAN SD SS # SEAL AWNING SASH BS208 (3478) SASH 42 STD WEDGE GLAZING WEDGE CAPTIVE 09/12/16 SIG-AWN D 1 : 2, 1:1 ABN C COPYRIGHT 2013

6 TYPICAL MULLION ASSEMBLY NOTE: SEALING DETAILS APPLY TO ALL FRAME TYPES: FIXED LITES, AWNINGS & CASEMENT MULLION EXTRUSIONS NOTCHED TO CLEAR SILL AND HEAD GLAZING LEGS. (SEE MACHINING) TRIM FIN A (NOT REQUIRED AT SILL IF WINDER ADAPTOR FITTED) TRIM FIN B (NOT REQUIRED AT SILL IF WINDER ADAPTOR FITTED) SCREW SQ 8G X 1.0 PAN PP SS #2 SILICONE SEAL OVER SCREW HEADS (HEAD AND SILL) SILICONE SEAL VERTICAL AND HORIZONTAL JOINTS (ON OUTSIDE OF FRAME). - APPLY SILICONE TO OUTSIDE VERTICAL MULLION JOINT BEFORE SNAPPING TOGETHER. - BUTTER CUT FACES OF MULLION BEFORE ASSEMBLY INTO FRAME. - JUST BEFORE GLAZING THE FRAME OVERSEAL AT GLAZING LEG AND TRIM FIN. 09/09/16 SIG-AWN E 1 : 3 ABN C COPYRIGHT 2012

7 TYPICAL TRANSOM ASSEMBLY NOTE: SEALING DETAILS APPLY TO ALL FRAME TYPES: FIXED LITES, AWNINGS & CASEMENT SCREW SQ 8G X 1.0 PAN PP SS #2 SILICONE SEAL HORIZONTAL GLAZING LEG JOINTS AND OVERSEAL TRIM FINS WHERE FITTED JUST BEFORE GLAZING FRAME (NOT USED IF WINDER ADAPTOR FITTED) SILICONE SEAL HORIZONTAL GLAZING LEG JOINTS AND OVERSEAL TRIM FINS WHERE FITTED JUST BEFORE GLAZING FRAME GASKET EXT FL TRANSOM TRIM FIN B BS203 (3473) FRAME 100 SILICONE SEAL TRANSOM OUTSIDE HORIZONTAL JOINT APPLY SILICONE TO OUTSIDE JOINT BEFORE SNAPPING TOGETHER BS204 (3474) MULLION MALE 100 (TYPICAL LOWLITE) NOTE: SEE PAGE FOR DETAILS OF SILICONE SEALING OF GLAZING LEGS. 09/09/16 SIG-AWN E 1 : 2 ABN C COPYRIGHT 2012

8 TYPICAL SILL FLAP ASSEMBLY FLAP SILL SLIDE SILL FLAP INTO SCREW FLUTE BEFORE ASSEMBLING SILL INTO FRAME. 16/07/13 SIG-AWN B 1 : 2 ABN C COPYRIGHT 2012

9 TYPICAL FIXED LITE GLAZING BLOCK & BEAD ASSY NOTCH IN SILL GLAZING BEAD TO CLEAR SETTING BLOCK NOTCH HEAD BEAD TO CLEAR GASKET BEAD NOTCHING DETAIL SEE MACHINING NOTCH JAMB BEADS TOCLEAR SETTING BLOCKS (1 JAMB ONLY) NOTCH IN SILL GLAZING BEAD FOR DRAINAGE JAMB SETTING BLOCKS TO ALLOW TRANSPORT WITH JAMB DOWN (STOPS GLASS MOVING IN TRANSPORT) GLASS JAMB GLAZING BEAD SQUARE CUT BETWEEN HEAD & SILL BEADS SETTING BLOCK FL 4-6 (TYPICAL) CLIPS ONTO SILL EXTRUSION. C L OF SETTING BLOCKS 70mm FROM ENDS OF SILL. SILL GLAZING BEAD NOTCHED PUSH BEAD STRAIGHT IN TO HOOK UNDER THIS DETAIL 11/01/17 SIG-AWN C 1 : 2 ABN C COPYRIGHT 2012

10 TYPICAL FIXED LITE GLAZING BLOCK & BEAD ASSY WITH BEAD CORNER COMPONENTS NOTCH IN SILL GLAZING BEAD TO CLEAR SETTING BLOCK BEAD NOTCHING DETAIL SEE MACHINING (JAMB AND HEAD BEADS SQUARE CUT IF USING BEAD CORNER COMPONENTS) NOTCH IN SILL GLAZING BEAD FOR DRAINAGE BASE BEAD CORNER FL 4-6 LH (TYPICAL TO SUIT BEAD SIZE) TOP BEAD CORNER FL TRIM BEAD CORNER FL SILL GLAZING BEAD (NOTCHED) SETTING BLOCK FL 4-6 (TYPICAL) CLIPS INTO SILL EXTRUSION. C L OF BLOCKS 100mm FROM ENDS OF SILL. 11/01/17 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2012

11 TYPICAL CHAIN WINDER ASSEMBLY AL RIVET SEALED 3.2 X PACKER CHAIN MOUNT PLATE CAP WINDER ADAPTOR WIDE LH CAP WINDER ADAPTOR RH (NOT SHOWN) SCREW SQ 8G X UCSK SS #2 SILICONE SEALANT BETWEEN GLAZING LEG AND WINDER ADAPTOR, FOR STRUCTURAL REASONS S8125P SCREW SQ 8G X 1.25 PAN SS #2 BS236 (3892) ADAPTOR WINDER WIDE AL RIVET SEALED 3.2 X 6.3 (THROUGH SILL INTO WINDER ADAPTOR) SASH INSTRUCTIONS: FIT END CAPS TO PRE-MACHINED WINDER ADAPTOR. FIT ADAPTOR TO SILL AND FIX THROUGH SILL WITH SEALED RIVETS. NOTE FOR TRANSOMS FIX ADAPTOR TO TOP HALF OF TRANSOM BEFORE ASSEMBLING THE TRANSOM. FOR SANTOPRENE (RUBBER) GASKETS THE ADAPTOR METAL IS THE SAME LENGTH AS THE TRANSOM. FOR FOAM GASKETS THE SILL AND ADAPTOR WITH END CAPS FITTED ARE THE SAME LENGTH AS THE TRANSOM. APPLY SILICONE SEALANT BETWEEN THE GLAZING AND THE WINDER ADAPTOR, THIS IS FOR STRUCTURAL REASONS. FIX ADAPTOR THROUGH GLAZING LEG WITH SEALED RIVETS AT EITHER END OF SILL AND 100mm EITHER SIDE OF C L. SEE PAGE FOR POSITION OF RIVETS. FIT WINDER TO ADAPTOR AND FIX USING SCREW SQ 8G X 1.5 PAN SS #2. FIX CHAIN PLATE TO SASH USING PACKER CHAIN MOUNT PLATE AND SCREW SQ 8G X UCSK SS #2. 28/08/17 SIG-AWN G 1 : 2 ABN C COPYRIGHT 2013

12 TYPICAL CHAIN WINDER ASSEMBLY AWNING SASH GLASS STAKE MITRE SASH SIG SCREW SQ 8G X 1.5 PAN SS #2 BS236 (3892) ADAPTOR WINDER WIDE SCREW SQ 8G X UCSK SS # CAP WINDER ADAPTOR WIDE LH BS203 (3473) FRAME AL RIVET SEALED 3.2 X 6.3 (EITHER END OF SILL INTO WINDER ADAPTOR HOLLOW) AL RIVET SEALED 3.2 X BS208 (3478) SASH 42 STD DRILL THRU. 1 WALL BS209 (3479) SASH 42 IGU 14 DRILL THRU. 1 WALL BS210 (3480) SASH 42 IGU 24 DRILL THRU. 2 WALLS BS221 (3611) SASH 42 BEADED DRILL THRU 1 WALL USE DRILL JIG FOR WINDER HOLES IN SASH RAIL SASH DRILLING FOR WINDER CHAIN ATTACHMENT WINDER PLATE NORMALLY AT C L OF SASH UNLESS SASH RAIL LESS THAN 490mm (IN WHICH CASE WINDER NEEDS TO BE OFFSET) 17/12/15 SIG-AWN H 1 : 2 ABN C COPYRIGHT 2012

13 TYPICAL DOUBLE CHAIN WINDER ASSEMBLY PICTORIAL VIEW DOUBLE CHAIN WINDER INSTRUCTIONS: 1. GENERALLY FIXING DETAILS SAME AS SINGLE WINDER SEE SIG-AWN WINDER MOUNTING HOLES IN ADAPTOR TOP OF SASH TO C L OF HOLES (7.8 FOR BEADED SASH. SEE PAGE 07-10) C 391 CTC (CUTOUTS IN WINDER ADAPTOR SYM. ABOUT C L ) ( C L OF HOLES IN SASH) ( C L OF HOLES IN SASH) 32 TOP VIEW NOTE: WINDER MOUNTING HOLES NOT SYMMETRIC ABOUT SASH CENTRELINE 3.20 HOLES IN SASH FOR CHAIN FIXING PLATE 35 CUTOUT IN WINDER ADAPTOR 16 SECTION C-C SCALE 1 : 4 C BACK VIEW FROM INSIDE CENTRE-LINE OF SASH 05/11/13 SIG-AWN C 1 : 4 ABN C COPYRIGHT 2012

14 TYPICAL FRICTION STAY ASSEMBLY STAKE MITRE SASH SIG STAYED STAKE MITRE SASH SIG (NOTCH ON STAKE CLEARS STAY) ( MUST USE THIS STAKE OPPOSITE STAY OR HINGE) FIRST SCREW GOES THRU 1ST SLOT INTO PRE-DRILLED HOLE PACK 2mm OFF JAMB (CASEMENT) OR 2mm OFF HEAD (AWNING) OR 1/8" STAY BUTTS AGAINST RAISED LIP ON SASH EXTRUSION CASEMENT WINDOW SILL SHOWN SIMILAR DETAIL FOR VERTICAL FRICTION STAYS ON AWNING WINDOW USE 1.0mm PACKER BETWEEN STAY AND CLIPPING LEG WHEN FIXING STAY TO FRAME (NOTE COMBINED PACKER SPACER SHOWN USED ON CASEMENT SILL ONLY) INSTRUCTIONS: 1. DRILL 3.2 (1/8") HOLE 22mm DOWN FROM TOP OF SASH AS SHOWN. (USE DRILL JIG OR SEE PAGE ) 2. LOCATE STAY ON TO SASH AND SCREW THROUGH THE TOP SLOT ON THE STAY INTO THE PRE-DRILLED HOLE. 3. CLOSE THE STAY AND SLIDE IT DOWN UNTIL THE "HOOD" OF THE STAY KISSES THE SASH. 4. OPEN THE STAY AND DRILL AND FIX TO THE SASH THROUGH THE OTHER SLOT AT HOLES IN THE STAY. REPEAT FOR 2ND STAY. 5. PLACE 1mm PACKERS ON BEAD CLIPPING LEG ON FRAME, WITH THE STAYS OPEN LOCATE SASH INTO FRAME. 6. PACK TOP OF STAY "HOOD" 2mm OFF JAMB (FOR CASEMENT) OR 2mm OFF HEAD (AWNING) 7. WHILE IN POSITION DRILL HOLES AND SCREW STAY TO THE FRAME THROUGH SLOTS. 8. CHECK SASH FOR CENTRALISATION IN OPENING AND ADJUST IF NECESSARY BEFORE FULLY FIXING AND TIGHTENING SCREWS. 09/12/16 SIG-AWN F 1 : 2 ABN C COPYRIGHT 2012

15 - Tooling Ref TYPICAL SASH MACHINING FOR FRICTION STAY ARMS S M L 1.50 X DRILL JIG TO BE PACKED UP BY 1.5mm FOR THIS STAY ONLY BP 10HD BP 16HD BP 22HD DRILL JIG SASH FRICTION STAY ARMS TO SASH: JIG LOCATES OFF THIS FACE BP 26HD (AWNINGS ONLY) (1.5mm PACKER REQUIRED) LOCATE DRILL DRILL JIG ON SASH. (USE 1.5mm PACKER IF USING FRICTION STAYS) DRILL THE PILOT HOLES INDICATED TO SUIT THE FRICTION STAY USING 1/8" DRILL BIT. FIX FRICTION STAY ARMS TO SASH USING SCREW 8G x 0.5 PAN SS #2. DRILL AND FIX ADDITIONAL SCREWS NOT PICKED UP BY DRILL JIG FOR FRICTION STAYS. 13/09/16 SIG-AWN A 1 : 3 ABN C COPYRIGHT 2012

16 TYPICAL FRICTION STAY ASSEMBLY PACKER / SPACERS - CASEMENT SPACER B FRICTION STAY CW (PART OF KIT) SPACER HEAD FRICTION STAY CW (PART OF KIT) SPACER A FRICTION STAY CW (PART OF KIT) PACKER FRICTION STAY SIG CW (1 UNDER EACH SCREW POSITION OTHERS SPACED TO PACK STAY BETWEEN SCREWS. TOTAL 5 PACKERS) CASEMENT WINDOW 06/09/16 SIG-AWN B 1 : 2 ABN C COPYRIGHT 2012

17 TYPICAL FRICTION STAY ASSEMBLY PACKER / SPACERS - AWNING PACKER FRICTION STAY SIG CW (TEMPORARY SPACER FROM "HOOD OF STAY TO FRAME) CAN BE RE-USED SPACER HEAD FRICTION STAY CW SPACER HEAD FRICTION STAY CW AWNING WINDOW 06/09/16 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2012

18 TYPICAL CAM HANDLE ASSEMBLY INSTRUCTIONS: DRILL AND SCREW HANDLE 7.5mm DOWN FROM TOP OF SASH (6mm BEADED SASH). QUANTITY & LOCATIONS AS PER DESIGN LIMITATIONS. DEFAULT CAM HANDLE POSITIONS 200mm FROM SASH CORNERS INFILL CAM HANDLE CAM HANDLE RH LOCKING SCREW SQ 8G X 0.5 UCSK SS #2 USE DRILL JIG FOR HOLES IN SASH RAIL BACK VIEW SHOWING HOLE POSITIONS ON SASH STD SASH 6 BACK VIEW BEADED SASH SHOWING HOLE POSITIONS ON SASH BEADED SASH 20/10/17 SIG-AWN E 1 : 2 ABN C COPYRIGHT 2012

19 TYPICAL FLY SCREEN ASSEMBLY SCREW SQ M4 X 0.55 CSK SD SS # CLIP FLY SIG AWN PICTORIAL VIEW FROM INSIDE SCREEN OMITTED FOR CLARITY INSTRUCTIONS: MEASURE POSITIONS OF CLIPS APPROXIMATELY 1000mm SPACING. TYPICALLY FOR TALL SASHES 1 CLIP ON EITHER JAMB AND 1 CLIP AT HEAD. PUSH CLIPS HARD AGAINST GLAZING LEG AND FIX USING SCREW SQ M4 X 0.55 CSK SD #1. FIT BOTTOM OF SCREEN INTO POCKET ON WINDER ADAPTOR AND SNAP FLY SCREEN CLIPS DOWN TO RETAIN. 10/08/18 SIG-AWN C 1 : 2 ABN C COPYRIGHT 2012

20 TYPICAL SAFETY & SECURITY SCREEN ADAPTOR ASSEMBLY BS226 (3817) ADAPTOR SECURITY SCREEN PICTORIAL VIEW HEAD INSTRUCTIONS: PRE-DRILL 4.0 CLEARANCE HOLES IN BS226 (3817) ADAPTORS 500mm SPACING FOR SAFETY AND 300mm FOR SECURITY SCREENS. REMOVE THE TRIM FINS AT THE TOP FRAME CORNERS TO ALLOW THE ADAPTOR TO SIT FLUSH AGAINST THE GLAZING LEG. USE A SHARP BLADE TO SLICE UNDER THE FIN TO REMOVE ASSEMBLE ADAPTOR SECTIONS LOOSELY ONTO SCREEN (HEAD & JAMBS) AND LOCATE SCREEN ASSEMBLY TO WINDOW. SCREW ADAPTORS TO WINDOW FRAME USING SCREW SQ M4 x 0.55 CSK SD SS SCREW SQ M4 X 0.55 CSK SD SS #1 PICTORIAL VIEW SILL 10/08/18 SIG-AWN C 1 : 2 ABN C COPYRIGHT 2012

21 TYPICAL SILICONE SEALING OF FRAME GLAZING LEGS NOTE: SEALING DETAILS APPLY TO ALL FRAME TYPES: FIXED LITES, AWNINGS & CASEMENT SILICONE SEAL SILICONE SEAL HORIZONTAL GLAZING LEG JOINT SILICONE SEAL B DETAIL B SCALE 1 : 5 SILICONE SEAL SILICONE SEAL SILICONE SEAL HORIZONTAL OUTSIDE JOINT (SEE PAGE O7-06 FOR DETAIL) DETAIL C SCALE 1 : 5 SILICONE SEAL SILICONE SEAL C SILICONE SEAL VERTICAL OUTSIDE JOINT SILICONE SEAL (SEE PAGE FOR DETAIL) INSTRUCTIONS: SILICONE SEAL HORIZONTAL SILICONE SEAL VERTICAL MULLIONS: SEAL VERTICAL JOINT, BUTTER ENDS. (REF: PAGE 07-05) TRANSOMS: SEAL HORIZONTAL JOINT. (REF: PAGE 07-06) SEAL HORIZONTAL GLAZING LEG JOINTS AND OVER SEAL TRIM FINS JUST BEFORE GLAZING. 09/09/16 SIG-AWN E 1 : 10 ABN C COPYRIGHT 2013

22 SILICONE SEALING OF SASH SEAL HOLES ON TOP OF SASH AND HOLE INDICATED IN TOP CORNER OF SASH BOTH ENDS OF SASH NOTE: DO NOT SEAL HOLES IN SIDE OR BOTTOM OF SASH. INSTRUCTIONS: 1. THE SASHES SHOULD BE SEALED AS SHOWN ABOVE IN THE 2 TOP CORNERS. USE SILICONE SEALANT. 17/08/15 SIG-AWN B 1 : 2 ABN C COPYRIGHT 2013

23 TYPICAL BEADED SASH ASSEMBLY - AWNING GASKET MITRE STAYED BEADED SASH SCREW SQ 8G X 0.5 PAN SD SS #2 BS211 (3481) ADAPTOR HINGE WEDGE BACKING 1.5mm GLASS WEDGE GLAZING 5mm GASKET MITRE BEADED SASH GLAZING BLOCK SASH 4-14 BS222 (3612) BEAD SASH STD SEAL AWNING SASH BS221 (3611) SASH 42 BEADED GASKET MITRE BEADED SASH SCREW SQ 8G X 1.5 PAN PP SS # SEAL HEAD CAVITY 09/12/16 SIG-AWN C 1 : 6 ABN C COPYRIGHT 2013

24 TYPICAL BEADED SASH ASSEMBLY - AWNING SASH MITRE GASKETS: THERE ARE 2 TYPES OF SASH MITRE GASKET. TWO OF EACH TYPE SHOULD BE USED ON EVERY AWNING OR CASEMENT SASH. THE TYPE THAT IS NOTCHED OUT SHOULD ALWAYS GO ON THE HINGED OR STAYED SIDE OF THE SASH. SO IN AN AWNING SASH THEY ALWAYS GO AT THE TOP. WITH A CASEMENT SASH THEY ALWAYS GO ON THE STAYED SIDE OF THE SASH. THE MITRE GASKETS ALWAYS GO ON THE "LEADING EDGE" OF THE SASH TO PROVIDE RIDE-IN OF THE SASH. NOTCH GASKET MITRE STAYED BEADED SASH SASH INSTRUCTIONS: RIDE-IN RAMP GASKET MITRE BEADED SASH FIT WEDGE BACKING AND SEAL AWNING SASH TO THE SASH FRAME EXTRUSIONS. ASSEMBLE THE SASH PLACING THE MITRE GASKETS AS DETAILED ABOVE. SCREW THE CORNERS TOGETHER USING SCREWS. FOR A HINGED AWNING, 2 SCREWS THROUGH THE VERTICAL EXTRUSIONS AND 1 SCREW THROUGH THE HORIZONTAL EXTRUSIONS. FOR A STAYED AWNING DO THE OPPOSITE SO THE STAYS WILL FIT ON THE VERTICAL AND NOT CLASH WITH THE SCREWS. FIT 2 GLAZING BLOCKS TO BOTTOM RAIL OF SASH, FIT GLASS, BEADS (HORIZONTAL LONG, VERTICAL CUT BETWEEN) WEDGE OFF GLASS. FIT THE SQUARE-CUT HINGE, THE HINGE IS PRE-PUNCHED WITH CLEARANCE HOLES FOR THE SCREWS DRILL 1/8" HOLES THROUGH THE HINGE INTO THE SASH EXTRUSION BE CAREFUL OF THE DRILL ANGLE SO THAT THE DRILL DOES NOT DAMAGE THE FACE OF THE SASH. SCREW THE HINGE IN PLACE USING SCREWS (MINIMUM 3 SCREWS 1 EACH END AND 1 IN MIDDLE), AGAIN BE CAREFUL WITH THE DRIVER ANGLE. IT MAY BE NECESSARY TO DRILL ADDITIONAL HOLES TO PLACE SCREWS APPROX. 50mm FROM EACH END OF THE ADAPTOR HINGE SCREW SQ 8G X 0.5 PAN SD SS #2 BS211 (3481) ADAPTOR HINGE SEAL AWNING SASH BS221 (3611) SASH 42 BEADED BEAD (TO SUIT GLASS) WEDGE BACKING 1.5mm GLAZING WEDGE (TO SUIT GLASS) 09/12/16 SIG-AWN B 1 : 2, 1:1 ABN C COPYRIGHT 2013

25 FITTING RESTRICTOR STAYS OF DRILL JIG (RDT) LONG POINT OF SASH METAL TO C L END OF SILL TO C L OF DRILL JIG (RDB) PICTORIAL VIEW SHOWING RESTRICTOR STAY DRILL JIG ON SILL AND SASH CASEMENT SHOWN AWNING SIMILAR IT IS IMPORTANT WHEN FITTING RESTRICTOR STAYS THAT THE PLATE WHICH IS SCREWED TO THE SASH AND THE PLATE WHICH IS SCREWED TO THE FRAME ARE LOCATED EQUIDISTANT FROM THE FRAME DATUM. THAT WAY THEY WILL OPEN AS INTENDED. THE MACHINING REPORT GIVES "RD" DIMENSIONS WHICH ARE MEASURED FROM THE LH END OF SILL/HEAD ON A CASEMENT, OR SILL END OF THE JAMBS ON AN AWNING AND MARK THE FRAME PLATE C L DIMENSION. THE SASH "RD" DIMENSION IS MEASURED FROM THE LH LONG POINT OF THE MITRED SASH METAL. USING DRILL JIG AND 3.2 (1/8") DRILL BIT TO DRILL THE 4 HOLES, BE CAREFUL TO AVOID DAMAGING THE PAINT FINISH ON THE GLAZING LEG WHILE DRILLING THE HOLES ON THE FRAME. REPEAT ON THE OTHER SIDE OF THE SASH. 20/02/18 SIG-AWN A 1 : 3 ABN C COPYRIGHT 2015

26 FITTING RESTRICTOR STAYS PICTORIAL VIEW SHOWING RESTRICTOR STAY FITTING CASEMENT SHOWN AWNING SIMILAR USE RESTRICTOR STAYS WHEN REQUIRED BY CODES OR OTHERWISE NECESSARY (2 STAYS PER SASH). SCREW INTO PLACE USING SCREW SQ 8G X 0.5 SQ SS #2. SEAL (WITH SILICONE SEALANT) THE SCREWS THAT ATTACH THE STAY TO THE FRAME. FOR ALL SASHES USE PACKER RESTRICTOR SIG CW BETWEEN THE RESTRICTION STAY AND FRAME EXTRUSIONS, 1 PACKER PER RESTRICTION STAY. 20/02/18 SIG-AWN A 1 : 3 ABN C COPYRIGHT 2015

27 86460 HOOK SASH LH SIG CW TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR SCREW SQ 8G X 0.5 PAN SS # SPACER HEAD FRICTION STAY CW SPACER B FRICTION STAY CW ROD LOCKING ALUM KEEPER LOCKING ROD SIG CW SNUBBER CW SCREW SQ 8G X 0.5 PAN SS # R4017ML RIVET 4.0 x 16.8 DOME ALUM SCREW SQ 8G X 0.75 PAN SD SS # LOCK SIG CW GUIDE LOCKING ROD SIG CW OPERATOR SIG CW (SEE PAGE FOR PART No.) (LH OPERATOR SHOWN) PACKER OPERATOR SIG CW BS238 (3876) ADAPTOR SCREEN CASEMENT BS237 (3875) ADAPTOR BASE CASEMENT SCREW SQ 8G X 1.5 CSK SS # SCREW SQ 8G X 0.75 CSK SS # SCREW SQ 8G X UCSK SS # CAP FRAME ADAPTOR SIG CW CAP B SCREEN ADAPTOR SIG CW CAP FRAME ADAPTOR SIG CW SPACER A FRICTION STAY CW PACKER FRICTION STAY SIG CW 04/04/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

28 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR SIG-CAS-100-LB FABRICATION AND ASSEMBLY PROCESS. 1. BUILD WINDOW FRAME. 2. BUILD SASH. (a) BUILD SASH FRAME, DO NOT GLAZE THE SASH YET. (b) USE DRILL JIG TO LOCATE THE FIRST HOLES ON THE SASH FRAME FOR FRICTION STAYS. (c) FIT FRICTION STAYS TO SASH. (d) DRILL HOLES FOR SASH HOOKS USING DRILL JIG WHICH POSITIONS THE BOTTOM SASH HOOK FROM THE SASH SILL GLAZING POCKET. USE 3.2 (1/8") DRILL BIT. FIT THE BOTTOM SASH HOOK USING SCREW SQ 8G X 0.5 PAN SS #2. (e) MEASURE AND MARK SUBSEQUENT SASH HOOK POSITIONS, MEASURED FROM TOP OF BOTTOM SASH HOOK TO TOP OF 2ND SASH HOOK. THE 2ND AND SUBSEQUENT HOOKS ARE SPACED EQUALLY. (f) DRILL SUBSEQUENT SASH HOOK HOLES USING DRILL JIG FIT SUBSEQUENT SASH HOOKS. (g) DRILL HOLES IN THE BOTTOM SASH RAIL FOR THE OPERATOR TRACK AND BRACKET. USE DRILL JIG AND A 3.2 (1/8") DRILL BIT. (h) FIT OPERATOR TRACK AND BRACKET TO THE SASH USING SCREW SQ 8G X UCSK SS #2. (i) GLAZE THE SASH. 3. DRILL THE 1ST HOLES FOR FRICTION STAYS NEAREST THE JAMB. USE DRILL JIG FRICTION STAY FRAME AND 3.2 (1/8") DRILL BIT. 4. FIT SASH TO FRAME USING PACKER FRICTION STAY SIG CW AT THE SILL WHERE SCREWS ARE LOCATED. ALSO USE AND SPACERS TO SPACE FRICTION STAYS OFF THE JAMB. USE SPACER HEAD FRICTION STAY WHICH SPACES THE HEAD STAY OFF THE BEAD HOOK. NOTE; SPACERS ARE ALL INCLUDED IN KIT. THE SPACERS CAN BE CLIPPED INTO THE BEAD HOOK ON THE FRAME BEFORE FITTING THE SASH. THEY LOCATE THE FRICTION STAY IN THE CORRECT PLACE. 5. FIT BS237 (3875) ADAPTOR BASE CASEMENT INTO WINDOW FRAME. (a) FIT CAP FRAME ADAPTOR SIG CW TO THE ENDS OF THE ADAPTOR BASE EXTRUSIONS. (b) FIT HORIZONTAL ADAPTOR BASES FIRST USING SELF-DRILLING SCREWS, AVOID USING SCREWS WHERE THE OPERATOR MECHANISM WILL BE FITTED. (c) FIT THE VERTICAL ADAPTOR BASES USING SCREWS TOP AND BOTTOM ABOUT 40MM FROM EACH END. ADDITIONAL SCREWS WILL BE ADDED LATER WHEN THE LOCKING ROD GUIDES ARE FITTED. 6. FIT OPERATOR TO PACKER AND SCREW THROUGH ADAPTOR AND FRAME USING 2x SCREWS SQ 8G X 1.5 CSK SS #2. AND 2x SCREWS SQ 8G x 0.75 CSK SS #2. THE OPERATOR SHOULD BE POSITIONED USING SETTING BLOCK. 7. FIT SCREEN ADAPTORS TO HEAD AND SILL. (a) FIT AND END CAPS TO THE ADAPTORS. (b) SNAP SCREEN ADAPTORS INTO ADAPTOR BASE AT HEAD AND SILL. LEAVE THE VERTICAL SCREEN ADAPTORS UNTIL AFTER THE LOCK BAR HAS BEEN FITTED. 8. TAKE LOCK BAR TUBE AND DRILL THE HOLE FOR THE KEEPER WHICH WILL LOCATE ON THE LOCK SIG CW (USE DRILL JIG 86525). FIX THE KEEPER USING RIVET. 9. THREAD THE ADDITIONAL COMPONENTS ONTO THE LOCK BAR, SEE DRAWING AND TABLE, ON PAGES & FIT LOCKBAR COMPONENTS AS SHOWN IN PAGES 07-27, AND FIT OPERATOR COVER & HANDLE AS SHOWN /07/17 SIG-AWN B 1 : 6 ABN C COPYRIGHT 2016

29 ASSEMBLY CASEMENT WINDOW WITH LOCKBAR - SCREEN ADAPTOR BASE BS237 (3875) ADAPTOR BASE CASEMENT SCREW SQ 8G X 0.75 PAN SD SS #2 (SCREW POSITIONS 40mm FROM END OF VERTICAL ADAPTORS) CAP FRAME ADAPTOR SIG CW SCREW SQ 8G X 0.75 PAN SD SS #2 (SCREW POSITION 50mm FROM ENDS OF HORIZONTAL ADAPTORS) CAP FRAME ADAPTOR SIG CW BS237 (3875) ADAPTOR BASE CASEMENT 14/03/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

30 ASSEMBLY CASEMENT WINDOW WITH LOCKBAR - FITTING OPERATOR SCREW SQ 8G X 1.5 CSK SS # SCREW SQ 8G X 0.75 CSK SS # SETTING BLOCK ROD GUIDE & OPERATOR CW OPERATOR PACKER OPERATOR SIG CW SETTING BLOCK ROD GUIDE & OPERATOR CW (THE SETTING BLOCK SHOULD BE IN RECCESS OF SCREEN ADAPTOR BASE AND PUSHED HARD AGAINST PLASTIC CAP) LH OPERATOR SHOWN RH OPPOSITE NOTES: FIT OPERATOR TO PACKER. INSERT SETTING BLOCK INTO THE RECCESS IN SCREEN ADAPTOR BASE, PLACE PACKER AND OPERATOR ONTO SCREEN ADAPTOR BASE. CONNECT OPERATOR ARMS TO TRACK AND BRACKET. SLIDE OPERATOR ASSEMBLY ACROSS TO SETTING BLOCK. DRILL HOLES FOR SCREWS 3.2 AND FASTEN SCREW SQ 8G X 1.5 CSK SS #2 AND SCREW SQ 8G x 0.75 CSK SS #2. 16/03/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

31 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR LH OPERATOR GUIDE LOCKING ROD SIG CW KEEPER LOCKING ROD SIG CW BS237 (3875) ADAPTOR BASE CASEMENT THE GUIDES AND KEEPERS MUST ALL BE ORIENTATED AS SHOWN TO ALLOW THE ASSEMBLY TO FIT INTO THE ADAPTOR BASE EXTRUSION. GUIDES ABOVE AND BELOW EACH KEEPER WHICH ENGAGES WITH HOOKS GUIDE LOCKING ROD SIG CW KEEPER LOCKING ROD SIG CW (ENGAGES IN 2ND HOOK) GUIDES ABOVE AND BELOW EACH KEEPER WHICH ENGAGES WITH HOOKS KEEPER LOCKING ROD SIG CW (THIS IS LOCK KEEPER ALWAYS IN THIS POSITION) 225 (LOCK KEEPER) KEEPER LOCKING ROD SIG CW (ENGAGES IN 1ST HOOK) 225 (LOCK KEEPER) (LOCK keeper) SASH HOOKS FH = SASH HOOKS FH = SASH HOOKS FH = THE LOCK KEEPER POSITION IS CONSISTANT FOR ALL FRAME SIZES. USE DRILL JIG TO DRILL 4.0 HOLE THRU. 1 WALL OF THE LOCK BAR TUBE. 2. RIVET THE LOCK KEEPER TO THE TUBE USING POP RIVET. 3. THREAD COMPONENTS ON TO THE TUBE AS SHOWN ABOVE PRIOR TO FITTING THE LOCK BAR ONTO THE ADAPTOR BASE. 29/03/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

32 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR RH OPERATOR BS237 (3875) GUIDE LOCKING ROD SIG CW ADAPTOR BASE CASEMENT KEEPER LOCKING ROD SIG CW THE GUIDES AND KEEPERS MUST ALL BE ORIENTATED AS SHOWN TO ALLOW THE ASSEMBLY TO FIT INTO THE ADAPTOR BASE EXTRUSION. GUIDES ABOVE AND BELOW EACH KEEPER WHICH ENGAGES WITH HOOKS GUIDE LOCKING ROD SIG CW KEEPER LOCKING ROD SIG CW GUIDES ABOVE AND BELOW EACH KEEPER WHICH ENGAGES WITH HOOKS KEEPER LOCKING ROD SIG CW (THIS LOCK KEEPER ALWAYS IN THIS POSITION) KEEPER LOCKING ROD SIG CW (ENGAGES IN 1ST HOOK) (LOCK KEEPER) 225 (LOCK KEEPER) 225 (LOCK KEEPER) 2 SASH HOOKS FH = SASH HOOKS FH = SASH HOOKS FH = THE LOCK KEEPER POSITION IS CONSISTANT FOR ALL FRAME SIZES. USE DRILL JIG TO DRILL 4.0 HOLE THRU. 1 WALL OF THE LOCK BAR TUBE. 2. RIVET THE LOCK KEEPER TO THE TUBE USING POP RIVET. 3. THREAD COMPONENTS ON TO THE TUBE AS SHOWN ABOVE PRIOR TO FITTING THE LOCK BAR ONTO THE ADAPTOR BASE. 26/04/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

33 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR IF FRAME HEIGHT IS E.G. 970 THEN USE 950 AS THE FRAME HEIGHT FOR THIS TABLE I.E. LOWER HEIGHT FRAME HEIGHT ROD CUT SIZE FROM STD ROD NO. OF GUIDES NO. OF HOOKS NO. OF KEEPERS HOOK SPACING ******* ******** (1000) (1000) (1000) (1000) (1000) (1000) (1000) (1000) (1000) (1200) (1200) (1200) (1200) (1600) (1600) (1600) (1600) (1600) (1600) (1600) (1600) (1800) (1800) (1800) (1800) (1800) (1800) (1800) (1800) (1800) (1800) (1800) NOTES: THE TABLE SHOWS WHICH ROD PART NUMBER FOR A GIVEN FH, AND THE CUT LENGTH OF THE ROD. ALSO THE NUMBER OF SASH HOOKS, KEEPERS AND ROD GUIDES FOR A GIVEN FH. ALSO THE SPACING OF SASH HOOKS ON THE SASH, THE LOWEST HOOK IS LOCATED BY DRILL JIG. THE SECOND HOOK SPACING IS MEASURED FROM THE TOP OF FIRST HOOK TO THE TOP OF THE SECOND HOOK. SUBSEQUENT HOOKS ARE LOCATED AT THE SAME SPACING AS THE SECOND HOOK FOR A GIVEN FH. NOTE, BECAUSE THE KEEPERS THAT ENGAGE IN THE HOOKS ARE ACCURATELY JIGGED OFF THE HOOKS, THE HOOK POSITIONS ARE NOT CRITICAL, SO TOLERANCE 3mm. 07/07/17 SIG-AWN B 1 : 6 ABN C COPYRIGHT 2016

34 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR KEEPER LOCKING ROD SIG CW (THIS KEEPER MATES WITH LOCK) mm ROD LOCKING ALUM GUIDE LOCKING ROD SIG CW GUIDE POSITION SET 10mm OFF SASH HOOK USE SETTING BLOCK. FIX WITH SELF DRILLING SCREW HOOK SASH LH SIG CW KEEPER POSITION SET USING SETTING BLOCK. (WITH WINDOW UNLATCHED) KEEPER LOCKING ROD SIG CW R4017ML RIVET 4.0 x 16.8 DOME ALUM GUIDE LOCKING ROD SIG CW (SPACED 20mm OFF PLASTIC CAP USE SETTING BLOCK) FIX WITH SELF DRILLING SCREW GUIDE LOCKING ROD SIG CW CAP A SCREEN ADAPTOR SIG CW LOCK BAR SITS ON THIS PLASTIC COMPONENT WHEN WINDOW UNLATCHED CAP A SCREEN ADAPTOR SIG CW VIEWED FROM INSIDE - WITH LH OPERATOR 14/03/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

35 TYPICAL ASSEMBLY CASEMENT WINDOW WITH LOCKBAR - FITTING ROD GUIDES GUIDE POSITION SET 10mm OFF SASH HOOK USE SETTING BLOCK. FIX WITH SELF DRILLING SCREW mm ROD LOCKING ALUM GUIDE LOCKING ROD SIG CW HOOK SASH LH SIG CW GUIDE LOCKING ROD SIG CW (SPACED 20mm OFF PLASTIC CAP USE SETTING BLOCK) FIX WITH SELF DRILLING SCREW GUIDE LOCKING ROD SIG CW CAP A SCREEN ADAPTOR SIG CW SETTING BLOCK ROD GUIDE & OPERATOR CW VIEWED FROM INSIDE 16/03/16 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2016

36 CASEMENT WINDOW WITH LOCKBAR -POSITIONING KEEPERS KEEPER LOCKING ROD SIG CW (THIS KEEPER MATES WITH LOCK) AND ITS POSITION IS SET BY MEASUREMENT SEE PAGES & mm ROD LOCKING ALUM KEEPER POSITIONS ARE SET BELOW THE SASH HOOKS USING SETTING BLOCK. (WITH WINDOW UNLATCHED) THE SETTING BLOCK HAS POSITIONS MARKED 1-4. THE LOWEST KEEPER IS SET USING POSITION1. THE SUBSEQUENT KEEPERS ARE SET USING POSITIONS 2,3 & 4 AS REQUIRED. THE PURPOSE OF THE STEPPED SETTING BLOCK IS TO ALLOW THE KEEPERS TO ENGAGE SEQUENTIALLY WHEN THE LOCK HANDLE IS OPERATED HOOK SASH LH SIG CW KEEPER LOCKING ROD SIG CW LOCK BAR SITS ON THIS PLASTIC COMPONENT WHEN WINDOW UNLATCHED R4017ML RIVET 4.0 x 16.8 DOME ALUM CAP A SCREEN ADAPTOR SIG CW VIEWED FROM INSIDE - WITH LH OPERATOR 07/07/17 SIG-AWN A 1 : 6 ABN C COPYRIGHT 2017

37 CASEMENT WINDOW WITH LOCKBAR - FITTING OPERATOR COVER & HANDLE COVER OPERATOR SIG CW INSERT COVER OPERATOR SIG CW HANDLE OPERATOR SIG CW NOTES: FIT OPERATOR COVER TO OPERATOR, SLIDE DOWN FROM ABOVE UNTIL IT SNAPS INTO PLACE. FIT HANDLE TO OPERATOR. CLOSE THE WINDOW. IF NECESSARY REMOVE THE HANDLE THEN REORIENTATE THE HANDLE SO THAT IT IS HORIZONTAL OVER THE CUTOUT IN THE COVER. OPEN THE WINDOW HALF A TURN TO ACCESS THE GRUB SCREW WHICH RETAINS THE HANDLE. TIGHTEN THE GRUB SCREW USING AN M2 METRIC ALLEN KEY. FIT THE INSERT TO THE COVER. 07/07/17 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2016

38 CASEMENT WINDOW WITH LOCKBAR - FITTING LOCK KEEPER LOCKING ROD SIG CW SCREWS INCLUDED WITH LOCK BS238 (3876) ADAPTOR SCREEN CASEMENT LOCK SIG CW LOCK HOOK ENGAGES ON KEEPER NOTES: FIT LOCK TO THE VERTICAL ADAPTOR AND FASTEN WITH THE INCLUDED SCREWS. FIT ADAPTOR TO THE ADAPTOR BASE ENSURING THAT THE LOCK HOOK PICKS UP THE KEEPER ON THE LOCK BAR THE LOCK SHOULD BE IN THE UNLOCKED POSITION (AS SHOWN) WHILE FITTING. 07/07/17 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2017

39 CASEMENT WINDOW - FITTING SNUBBER TO SASH DRILL JIG HOOK CW LOCATE JIG AGAINST SASH HERE FIG.1 SEAL DISTORTS OUT OF THE WAY WHEN LOCATING JIG DRILL THESE 2 HOLES 1/8" SNUBBER CW FIG.2 FIG.3 NOTES: SCREW SQ 8G X 0.5 PAN SS # MARK CENTRE OF SASH VERTICAL EXTRUSION ON THE HINGE SIDE. LOCATE DRILL JIG AS SHOWN IN FIG. 1. DRILL 2 1/8" HOLES AS INDICATED IN FIG. 2. FIT SNUBBER USING SCREW SQ 8G X 0.5 PAN SS #2. 22/06/16 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2016

40 CASEMENT WINDOW - FITTING SNUBBER TO FRAME DRILL JIG HOOK CW 17 FIG.1 24 FIG.4 DRILL THESE 2 HOLES 1/8" SNUBBER CW SCREW SQ 8G X 0.5 PAN SS #2 FIG.2 FIG.3 NOTES: MARK CENTRE OF JAMB VERTICAL EXTRUSION ON THE HINGE SIDE. LOCATE DRILL JIG AS SHOWN IN FIG. 1. DRILL 2 1/8" HOLES AS INDICATED IN FIG. 2. FIT SNUBBER USING SCREW SQ 8G X 0.5 PAN SS #2. 22/06/16 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2016

41 AWNING WINDOW - FITTING SASH CATCHES HOLES FOR KEEPER HOLES FOR SASH CATCH DRILL JIG DETAIL (USE LONG SERIES DRILL BITS TO AVIOD DAMAGING THE WINDER ADAPTOR DRILL JIG SASH CATCH AWN NOTES: SASH CATCH LH (RH OPPOSITE) SASH CATCH KEEPER (SUPPLIED WITH SASH CATCH KIT) SCREW SQ 8G X UCSK SS #2 SCREW PLASTITE (SUPPLIED WITH SASH CATCH KIT) THE RECTANGULAR HOLES IN THE WINDER ADAPTOR, FOR THE SASH CATCHES ARE PUNCHED 150mm FROM THE ENDS OF THE ADAPTOR. LOCATE THE DRILL JIG INTO THE RECTANGULAR HOLES, DRILL 2 3/16 HOLES THROUGH THE ADAPTOR. THESE HOLES ARE CLEARANCE HOLES FOR THE 2 SCREWS WHICH ATTACH THE SASH CATCH TO THE WINDER ADAPTOR. THESE HOLES CAN BE DRILLED BEFORE THE SASH IS FITTED. IF THE SASH HAS ALREADY BEEN FITTED THEN TAKE CARE NOT TO MARK THE SASH WITH THE DRILL. FIT AND CLOSE THE SASH, THEN DRILL THE 2 1/8 HOLES INTO THE SASH FOR THE KEEPER. OPEN THE SASH AND FIT THE KEEPER USING SCREW SQ 8G X UCSCK SS #2. FIT THE SASH CATCH USING THE PLASTITE SCREWS SUPPLIED WITH THE KIT. 11/07/16 SIG-AWN A 1 : 2 ABN C COPYRIGHT 2016

42 FRAME ASSEMBLY - BUTT JOINT WITH TRANSOM WINDOW (EXTERNAL) BA037 (3015) ADAPTOR FIN SCREW SQ 8G X 1.0 PAN PP SS #2 BS217 (3487) MULLION MD FEMALE 100 BS217 (3487) MULLION MD FEMALE 100 BS203 (3473) BS241 (3969) TRANSOM MALE SBJ SETTING BLOCK FL WEDGE CAPTIVE BS217 (3487) MULLION MD FEMALE STAKE MITRE XFL S316025C SCREW 3/16 x 0.25 CSK MTS SS BA037 (3015) ADAPTOR FIN NOTES: GLASS MUST BE BLOCKED TO TAKE THE WEIGHT OF GLASS AND TRANSOMS. HEAD, SILL AND TRANSOM MITRE JOINTS TO BE SILICONE SEALED. 25/05/18 SIG-AWN A 1 : 8 ABN C COPYRIGHT 2018

43 BUTT JOINT WITH TRANSOM WINDOW (EXTERNAL) - JAMB DETAIL GLAZING WEDGE TO SUIT GLASS OPTIONAL BEAD CORNER COMPONENTS VERTICAL BEAD TO SUIT GLASS (SQUARE CUT NO NOTCHING) HORIZONTAL BEAD TO SUIT GLASS (SQUARE CUT & NOTCHED FOR GLAZING BLOCKS AND DRAINAGE) TRIM BEAD CORNER FL GLAZING BLOCK TO SUIT GLASS (TRANSOM MUST BE BLOCKED TO SUPPORT WEIGHT OF GLASS) NOTES: GLASS MUST BE BLOCKED TO TAKE THE WEIGHT OF GLASS AND TRANSOMS. OPTIONAL BEAD CORNER COMPONENTS SHOWN. ALTERNATIVELY YOU CAN CHOOSE FULL BEADS CUT LONG AND TRIMMED TO FIT. 25/05/18 SIG-AWN A 1 : 3 ABN C COPYRIGHT 2018

44 BUTT JOINT WITH TRANSOM WINDOW (EXTERNAL) - TRANSOM DETAIL GLASS SILICONE BUTT JOINT GLAZING BLOCK TO SUIT GLASS HORIZONTAL BEADS TO SUIT GLASS (SQUARE CUT AND NOTCHED FOR GLAZING & DRAINAGE) STAKE MITRE XFL SCREW 3/16 x 0.25 CSK MTS SS STAKE MITRE XFL 100 BS241 (3969) TRANSOM MALE SBJ 100 HORIZONTAL BEAD (HEAD) NOTCHED FOR GLAZING BLOCKS GLAZING BLOCKS TO SUIT GLASS (GLASS MUST BE BLOCKED AT TRANSOMS) NOTES: COVER EXT CORNER XFL 52 GLASS MUST BE BLOCKED TO TAKE THE WEIGHT OF GLASS AND TRANSOMS. OPTIONAL BEAD CORNER COMPONENTS SHOWN. ALTERNATIVELY YOU CAN CHOOSE FULL BEADS CUT LONG AND TRIMMED TO FIT. MITRE JOINT ASSEMBLIES TO BE SILICONE SEALED SEE PAGE FOR MITRE STAKE FITTING DETAILS. 25/05/18 SIG-AWN A 1 : 4 ABN C COPYRIGHT 2018

45 TYPICAL FRAME ASSEMBLY - BUTT JOINT TRANSOM WINDOW (INTERNAL) BA037 (3015) ADAPTOR FIN BS217 (3487) MULLION MD FEMALE SCREW SQ 8G X 1.0 PAN PP SS #2 BS217 (3487) MULLION MD FEMALE 100 BS203 (3473) FRAME 100 BS241 (3969) TRANSOM MALE SBJ GASKET EXT FL TRANSOM SCREW 3/16 x 0.25 CSK MTS SS NOTES: STAKE MITRE XFL GLASS MUST BE BLOCKED TO TAKE THE WEIGHT OF GLASS AND TRANSOMS. 2. HEAD, SILL AND TRANSOM MITRE JOINTS TO BE SILICONE SEALED GASKET EXT FL JAMB 100 BA037 (3015) ADAPTOR FIN /05/18 SIG-AWN A 1 : 8 ABN C COPYRIGHT 2018

46 BUTT JOINT TRANSOM WINDOW (INTERNAL) - TRANSOM DETAIL GLASS COVER INT CORNER XFL 52 BEAD TO SUIT GLASS (SQUARE CUT AND NOTCHED FOR DRAINAGE AND GLAZING BLOCKS.) BS217 (3487) MULLION MD FEMALE STAKE MITRE XFL 100 (2 PIECES SNAP TOGETHER- SEE PAGE 09-12) SCREW 3/16 x 0.25 CSK MTS SS BS241 (3969) TRANSOM MALE SBJ 100 NOTE: 1. OPTIONAL BEAD CORNER COMPONETS SHOW. ALTERNATIVELY CAN CHOOSE FULL BEADS CUT LONG AND TRIMED TO FIT. 2. GLASS MUST BE BLOCKED TO TAKE WEIGHT OF GLASS AND TRANSOMS. 3. MITRE JOINT ASSEMBLIES TO BE SILICONE SEALED SEE PAGE FOR INTERNAL MITRE STAKE FITTING DETAILS 28/05/18 SIG-AWN A 1 : 4 ABN C COPYRIGHT 2018