Welcome To. DDG GLASS Creating A New Era In Glass Processing
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1 Welcome To DDG GLASS Creating A New Era In Glass Processing
2 ABOUT US DDG Glass is specialize in glass processing, we provide a One Stop Glass Processing Solution for interior and exterior architectural glass application and bring all production under one roof. We work closely with reputable glass manufacturers from Europe and America and offer high quality glass products for all commercial and residential projects. Façade-PPG, SolarbanAR100, DGU with digital printing Fencing-low iron ultra-clear 19 mm thickness with Digital printing
3 ONE-STOP GLASS PROCESSING SOLUTION Tempered Glass Laser Glass Laminated Glass Special Glass One-Stop Glass Solution Insulated Glass Digital Printing On Glass Stockist
4 DDG PRODUCTS In order to offer the highest quality of standards in aesthetics and functionality, DDG has significant investment in leading edge technology and partners with the reputable glass manufacturers. DDG TEMPERED GLASS DDG HEAT SOAK TEST DDG LOW IRON GLASS DDG ANTI-REFLECTIVE GLASS DDG HEAT STRENGTHEN GLASS DDG ANTI-BANDIT GLASS (P4,P5,P6,P8 EN356) DDG LAMINANTED GLASS DDG INSULATED GLASS DDG LASER ETCH GLASS DDG DIGITAL PRINTED GLASS DDG FIRE RESISTANCE GLASS DDG PAINTED GLASS DDG CURVED GLASS (TBA) DDG MIRROR
5 Glass Stockists Due to the varied nature of the business we carry an extensive range of stock from all the major European manufacturers. Low nickel clear glass from U.S.A, up to maximum of 25mm thickness Low iron ultra-clear glass from U.S.A up to maximum of 25mm thickness Super jumbo 3300x 8000mm Low-E products, 100% original from Europe and U.S.A Mirrors in various colors, clear, bronze, grey etc in jumbo dimension 3200mm x 5100mm Special glass like anti-reflective glass, anti-bandit glass (P4,P5,P6,P8, EN356) COUNTRY ORIGIN -AUSTRIA
6 Jumbo-Sized Capacity We are proud to announce our capabilities in handling and processing jumbo-sized glass panels and we carry stock in various sizes to suit the customer requirements up to a maximum 8000mm x 3210mm. 8 meter length low iron ultra-clear glass, 19 mm thickness
7 PPG (USA) ARCHITECTURAL GLASS (ICFP) International Certified Fabricator Program DDG Glass is the first glass processor in Singapore to be authorize distributors for PPG architectural glass products and also an international certified fabricator for PPG Low-e products. The PPG Certified Fabricator Program encompasses an elite collection of suppliers who have committed themselves to meeting a specific set of standards established by PPG. Members of the Certified Fabricator Program participate in a rigorous training program on the processing of all the architectural glass products produced by PPG, including high performance coated glasses such as the family of Solarban Solar Control Low-E Glasses.
8 PPG (USA) ICFP MEMBER
9 Market Segmentation DDG focus in 3 segments: Glass for Architecture Applications Glass for Special Applications Glass for Interior application GLASS FOR SPECIAL APPLCATIONS GLASS FOR ARCHITECTURE APPLICATIONS GLASS FOR INTERIOR APPLICATIONS DDG GLASS- PROCESSING
10 DDG GLOBAL PLAYER DDG Product in more than 30 countries worldwide
11 FREE TRADE AGREEMENTS FTA-Certificates Free Trade Agreements Singapore/Malaysia SINGAPORE MALAYSIA 1. USA 1. JAPAN 2. JAPAN 2.SOUTHKOREA 3. SOUTH KOREA 3. CHINA 4. INDIA 4. ASEAN 5. CHINA 6. NEW ZEALAND 7. SWITZERLAND 8. NORWAY 9. ASEAN
12 PRODUCTION INTRODUCTION Mr. Yeo Kim Hock 25 years of experience in Building Glass Industry Key Projects Reference: - Changi Airport Terminal 1 & 2 Upgrading - New Parliament House - MayBank Sinapore - MITA HQ - Tuas Check-point - Woodlands Check-point - Dhoby Ghaut MRT Station - Dover MRT Station - China Town MRT Station - Fillerton 1 & 2 - Far East Square - Jurong Point Shopping Centre - King s Centre
13 Production Capability PPG International Certified Fabricator hence all production will be strictly complying to the set of standard established by PPG, U.S.A. Equipped with the latest innovative glass processing machineries from well known machine manufactures in Europe. Our machine produce the highest quality products that is able comply to all standards such as EN, JIS, BS, ASTM, TUV-PSB, etc. The only processors in Asia to be able to supply Jumbo and Super Jumbo glass dimension such as 3300 x 8000mm. DDG is proud to import the world largest digital printing and laser engraving machines with the maximum working dimension of 3300 x 6000mm.
14 DDG MACHINES WORKING DIMENSION TYPE OF PROCESS MIN. WORKING DIMENSION (MM) MAX. WORKING DIMENSION (MM) GLASS THICKNESS LAMINATING LINE LAMINATING AUTOCLAVE 500x x x mm- 80mm TEMPERING FURNACE HEAT SOAK TEST OVEN INSULATED GLASS LINE AUTOMATIC CUTTING LINE + STORAGE SYST DOUBLE EDGING With Washing Machine LASER ENGRAVING DIGITAL PRINTING STRAIGHT EDGING MACHINE WATERJET CUTTING CURVED TEMPERED FURNACE 80x x mm-19mm 3210 x x x mm-52mm 6000 x x x 3300, 2200X mm-200mm 400 x x 3300, 2800X3700 2mm-19mm 4000 x 2500 TBA
15 ITALCARRELLI GLASS HANDLING SYSTEM The glass handling system has a loading capacity ranging from 5 to 60 tons COUNTRY ORIGIN -ITALY
16 LISEC AUTOMATIC GLASS STORAGE SYSTEM Raw glass will be load into glass automated system once arrived at our factory Automatic unload the glass from the glass storage racks or a multi-compartment glass rack for supply to Cutting line With the automated storage system, we would be able minimise the manpower, increase on our productivity and more cost effective. COUNTRY ORIGIN -AUSTRIA
17 LISEC AUTOMATIC CUTTING TABLE Maximum glass size : 3300 x 6000mm, 2mm 19mm Low-e edge deletion, equipped with additional grinding unit which allow soft coating to be removed m/min hence, extremely short processing time Optimal cutting quality with minimum tolerance Cutting Table (Pending Delivery): - Maximum Glass Size: 3300m X 8000mm COUNTRY ORIGIN -AUSTRIA
18 EDGING MACHINE Maximum working dimension of 3300mm x 6000mm Designed to handle Low-e edging grinding Increase the productivity COUNTRY ORIGIN -ITALY
19 WASHING MACHINE Maximum size : 3300 x 6000mm With soft coat brush RO (reverse osmosis) system >98% rejection rate Feed flow : 1.0 cubic M/Hr, Production : 0.5 cubic M/Hr COUNTRY ORIGIN -ITALY
20 KEAR GLASS TEMPERING MACHINE Biggest tempering furnace installed in Asia with maximum working dimension of 3210mm x 8000mm Double-chamber full convention furnace designed to handle Low-e (softcoat) Average take 2.6 minutes to finished the complete tempering processed. (4mm) Weaveness Maximum value for overall bow 1,5 mm/metre. Maximum value for roller wave 0,15 mm/300 mm Maximum value for Edge Lift 0,15 mm. COUNTRY ORIGIN -ITALY
21 HEAT SOAK OVEN Maximum Size : 3000 x 8000mm The process elevates the exposure temperature to about 280 Degrees Celsius (+/- 10 Degree) for a period of 2-4 hours. COUNTRY ORIGIN -ITALY
22 LAMINATION LINE Able to handle minimum 5.38 mm maximum thickness 80 mm Minimum Glass Size 300 x 800 mm, maximum 3300 x 6000 mm For Manual processing, Maximum glass size is 3300 x 8000 mm Process is to remove up to 80-90% of the air COUNTRY ORIGIN -ITALY COUNTRY ORIGIN -GERMANY
23 DOUBLE GLAZING LINE Max. glass size: 6000 x 3300 mm DGU thickness: mm Automatic gas-filling machine, Suitable for double and triple insulating glass Automatic sealing machine designed for sealant application COUNTRY ORIGIN -AUSTRIA
24 DDG DIGITAL PRINTED GLASS DIGITAL PRINTING ON GLASS USING CERAMIC INKS Printing area 3300mm x 6000mm The world biggest ever digital printing machine COUNTRY ORIGIN -FINLAND -Print up to 6 colors in one pass -24 print heads (360 DPI) -Maximum speed ~ 60 sqm/h (one color) -Glass thickness 2-19mm
25 Digital Printing Workflow
26 DDG DIGITAL PRINTED GLASS
27 DDG DIGITAL PRINTED GLASS
28 DDG LASER MACHINE Beam source: 1. CO2 Laser 2. DPSS-laser Maximum Working Dimension 1) 2200mm x 3200mm x 120mm thickness 2) 3300mm x 6000mm x 200mm thickness COUNTRY ORIGIN -GERMANY
29 DDG LASER ETCH GLASS LASER ENGRAVING SYSTEM computer laser scan head Y surface or sub-surface engraving drives X Laser at work
30 DDG LASER ETCH GLASS Subsurface Engraving less dirt / easy cleaning spectacular and innovative decoration 2D and 3D graphics floating inside the glass Surface Engraving Innovation similar with conventional sandblast ability to do any custom design able to engrave float or tempered glass Subsurface,Surface,Removal Of Coating ability to do any custom design removal of mirror coating
31 Processing Chart
32 THANK YOU We look forward to an innovative partnership and shared success.
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