4/28/2006. ModuSpec Engineering

Transcription

1 4/28/2006 ModuSpec Engineering

2 ModuSpec Engineering History Founded in October 1986 by: Leo Nagtegaal. Company office in the Netherlands, Serooskerke Opening Aberdeen office in Opening Singapore office in Opening Houston office in Opening offices in Canada, Australia and Malaysia in /28/2006

3 Training Commissioning, Certifying 4/28/2006 Core Activities Inspections Maintain Independent Authority in in the Drilling Industry Maintenance Management Safety, Technical, Risk Management Audits Equipment Rating (MER)

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5 4/28/2006 Commercial Issues Independent authority, very experienced surveyors Certified Trainers, 9 different training courses In 18 years more than 4,500 Rig inspections performed. Special Rig rating (MER) to compare rigs in the same region Maintenance Service, Providing PM- systems and training how to use the PM- software Special Safety and Risk Management inspections MS Techdesk for technical support

6 Condition Monitoring Condition Monitoring The condition and operational performance of the rigs reflects: the efficiency and effectiveness of asset management, and the effort and competency of rig personnel.

7 Checklist Sample Check-list Questions References Severity Rating No. Instructions Comments and recorded values GENERAL 1 Have the BOPs been serviced by the manufacturers or by an approved workshop, in the last four years. Standards and instructions Res. Crit. API RP 53 (1997) section (3-5 yearly); MSE-SS- WC Verify whether the BOP is suitable for H2S under NACE-MR API RP 53 9A.1-9 Total CLT Shell EP 3 Verify whether the BOP configuration is according the drilling programme of the operator. 4 Investigate whether there is adequate space underneath the shear rams to hang off the tool joint of the drill pipe. (Is there an extended double or regular double preventer installed?) 5 Is a hang-off tool assembly available? What type is it and is it made up and stored in the derrick readily available? 6 Ensure that the grease which is used on the bonnet bolts has the right friction coefficient. (Normally 0.069) 7 Is a Hydraulic Torque tool in use and are only purposely made sockets used of the OEM? HyTorc, Tool/HyTorc sockets? 8 Are large bore operators or tandem boosters installed for the shear rams? b.1 3 Major 3 Major 3 Major Total CLt c 3 Major 3 Major MSE-SS-WC Major Shell DEN 25/91; MSE-SS-WC Minor MSE-SS-WC Major 9 Inspect the bolt and bolt holes for damaged threads and galling. API RP 53 (1984) section 7a2.b 10 Inspect the BOP body at the bonnet seal area for pits, damage and flatness. Machining is required if deformation is more then 0.010" (Shaffer) or 0.015" (Hydril, Cameron). API RP 53 (1984) section 7.A.2.d1; CIW EB No. 463 D, 10/91 3 Major 3 Major

8 Detailed comparison of 12 rigs Detailed comparison of 12 rigs Inspection Results 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Rig 2 Rig 10 Rig 9 Rig 7 Rig 6 Rig 4 Rig 8 Rig 11 Rig 3 Rig 5 Rig 1 Rig 12 MER 56% 59% 65% 66% 68% 69% 71% 72% 73% 73% 76% 84% Score 69% 71% 74% 74% 78% 89% 79% 88% 81% 78% 84% 91% Percentage Inspected 82% 82% 88% 89% 88% 78% 90% 82% 90% 88% 91% 92%

9 Predictability of accidents and down-time Detailed Inspection Severity Rating 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% DRILLING EQUIPMENT MUD SYSTEM WELL CONTROL BARGE EQUIPMENT ENGINE ROOM EQUIPMENT ELECTRICAL EQUIPMENT SAFETY EQUIPMENT MAINTENANCE SYSTEM SPARE PARTS Coverage 95% 80% 81% 80% 91% 89% 84% 64% 98% Critical 16% 40% 18% 25% 2% 47% 21% 30% 0% Major 11% 8% 12% 3% 10% 13% 0% 15% 9% Minor 6% 10% 17% 1% 10% 18% 8% 11% 0%

10 Commissioning Performed several commissioning projects all over the world. Examples: EVA 100 projects, Noble Drilling / Shell. Discovery Enterprise, BP/Amoco. Marine 500 & 700, Marine Drilling & Exxon. Glomar CR Luigs,, BHPP. Ocean Confidence, Diamond. 4/28/2006

11 Commissioning Contents The commissioning projects include the F.A.T. and S.A.T. of all the following systems: 4/28/2006 Well Control Systems. Drilling Systems. Mud Systems. Hoisting Systems. Marine and Power Generation Systems. Preparing the acceptance criteria to standard requirements and client specifications.

12 Training Subsea Engineers Training (1-year) Subsea Engineers Workshop (5-days) Well Control Equipment Surface Units Workshop (5-days) Well Control Equipment Floating rigs Workshop (5- days) Rig Inspection Workshop (Surface Units or Floating Rigs)(3-4days, each course) Electrical Equipment Drilling Rigs 2-days) 2 Maintenance Management Workshop (3-days) HSE Awareness Workshop (1 day) Protecting What s Important (Risk Management 1-day) 1 Custom-made made Courses on Special Demand of the Customer 4/28/2006

13 Our Objective To remain and prove that ModuSpec will be the independent authority representing the standard by which companies will measure quality and provided services. 4/28/2006

14 4/28/2006 Certifying BOPs Certifying according API Spec 16A and 6A Ensure specs are according API Control repair process Control quality assembly Witness all measurements Witness all hydraulic testing following Witness all hydraulic testing following API standards Witness body test equipment Provide technical support for the workshop QM Provide Certification package Control Certification process and archive Certifications

15 Questions??? Regarding: Surveys? Commissioning? Certification? Equipment Rating? Maintenance Management? Risk Management? Training? Sent us an E on Techdesk@ModuSpec.com 4/28/2006

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