InterMoor Innovation in Action. InterMoor: USA Mexico Brazil Norway Singapore & Malaysia UK West Africa
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2 InterMoor Innovation in Action InterMoor: USA Mexico Brazil Norway Singapore & Malaysia UK West Africa
3 InterMoor is an Acteon Company linking subsea services 3
4 InterMoor Services MOORINGS Rig Moves Permanent Moorings Equipment Inspection, Maintenance & Repair Marine Assurance FOUNDATIONS Well Conductors Suction Piles Driven Piles SEPLAs Anchors Mudmats SUBSEA Riserless Well Intervention Heave Compensation Abrasive Cutting Decommissioning
5 Personnel Diverse Capable Staff Safety Staff Ocean Engineers Civil / Structural Engineers CAD Designers Procurements Specialists Contract Supervisors Master Mariners Anchor Handling Superintendents Anchor Handling Crew Members Equipment Technicians Management & Support Staff 5
6 Operational Capability - InterMoor is a leader in innovative mooring and installation technology. - The company designs, supplies and deploys technically advanced mooring systems. - InterMoor also provides rig moves and back of the boat installation services worldwide and survey and positioning services. - InterMoor is the only mooring service company worldwide that offers FULL service for both temporary and permanent moorings. The services include: - mooring system design and installation engineering; - expertise and experience with ALL oil field anchor types (drag, SEA, SEPLA, VLA, torpedo); - provisions of mooring systems and equipment for lease or sale; - mooring installation teams including crews and supervision; - inspection, maintenance and repair of mooring. - and ring recovery 6
7 Operational Capability - InterMoor provides subsea services with cost-effective solutions for underwater projects using unconventional installation and intervention vessels (in-line subsea heave compensation for deployment and recovery subsea hardware, manifold, conductor, tree installation and etc.) InterMoor Firsts: - Current world record holder of conventional drilling rig mooring installation, 2.570m WD Current record for Shell in Brazil for conventional drilling rig mooring installation, 2.015m WD First permanent production facility polyester mooring (outside of Brazil) First full drilling rig polyester and suction embedded plate anchor (SEPLA) mooring system First test drilling rig polyester and SEPLA mooring installation First test drilling rig suction anchor installation First drag VLA installation (outside of Brazil)
8 InterMoor Support Services ENGINEERING Design / Analysis Mooring/Hydrodynamic Structural/Installation Foundation Design Field Development & Planning Cost & Feasibility FABRICATION SEPLAs Suction Piles Driven Piles/ Conductors Mudmats Specialty Fabrication SURVEY & POSITIONING Rig Kits Vessel Kits Heading Control Metrology USBL SHORE BASE Heavy Lift Storage Project Mobilization Cargo Handling Test Bed
9 InterMoor Overview RESOURCES EXPERIENCE TECHNOLOGY Facilities Shore Base & Offshore Crews Technical & Operations Personnel Extensive Inventory Equipment Rig Moves Temporary & Permanent Moorings Foundation Design, Supply & Install Subsea Install/Retrieve Abrasive Cutting Back-of-boat Services Development of Deepwater Moorings Development of Synthetic Moorings Applications Suction Piles Award-Winning SEPLA Heave Compensation Riserless Well Intervention Novel Installations & Operations
10 Engineering & Design Hydrodynamic Analysis (Vessel Motions & Coefficients) Mooring System Design & Analysis (Frequency & Time Domain) Dynamic Lowering Analysis (CASIM) (Compensated Anchor-handler Subsea Installation Method) A complete package for installation of (trees, manifolds, anchors, hammers, etc.) that includes: Detailed engineering Dynamic lowering analysis Operational procedures Tools and equipment Offshore personnel Mooring Design & Installation 10
11 Engineering & Design 3D Finite Element Structural Analysis CAD & Drafting Services Suction Pile Design & Analysis SEPLA Anchor Design & Analysis Nonlinear Buckling Analysis Foundations Engineering Mooring Operations & Planning Studies Installation Engineering & Procedures Cost & Feasibility Studies SEPLA FEA 11
12 Services in Brazil Polvo FPSO Installation Mooring analysis for drilling unit rig moves, Positioning and Offshore Supervision BC-10 Conductors Installation (Phase 1 Parque das Conchas) Mooring analysis for drilling units rig moves, Positioning and Offshore Supervision FPSO mooring lines recovery and hook up FPSO OSX-1 Installation (Client Rep) Mooring hook up and Riser pull-in campaigns Mooring analysis for drilling unit rig moves, Positioning and Offshore Supervision Papa Terra Conductors design, construction and installation Peregrino FPSO Installation (Client Rep) 12
13 Project Highlights Brazil Shell BC-10 (Phase 1): 3 Year Program to Manage the Arctic 1 Drilling Program (Polyester and Drag VLAs) Turnkey Installation of Driven Drilling Conductors Provision of Conductors and All Installation Equipment Provision of Purpose Built Barge Provision of All Installation Management and Supervision 13
14 Project Highlights Brazil Shell MODUs Installation (2 drilling units) Mooring analysis (deepwater moorings 1600 to 2000m): Pre-Sets:» VLA anchor» wire rope / polyester rope Conventional moorings:» drag anchor» chain / wire rope Operational procedures for the installation Positioning services Offshore Supervision Perenco MODU Installation (1 drilling unit) Mooring analysis (deepwater moorings 700 to 1200m): Conventional moorings:» drag anchor» chain / wire rope Operational procedures for the installation Positioning services Offshore Supervision 14
15 Project Highlights Brazil Sonangol MODU Installation (1 drilling unit) Mooring analysis (shallow waters, 140m up to deepwater moorings, 850m): Conventional moorings:» drag anchor» chain / wire rope Operational procedures for the installation Positioning services Offshore Supervision Anadarko MODU Installation (1 drilling unit) Mooring analysis (deepwater mooring 1500m): Pre-Set:» VLA anchor» wire rope / polyester rope Operational procedures for the installation Positioning services Offshore Supervision 15
16 Project Highlights Brazil OGX MODUs Installation (6 drilling units) Mooring analysis (shallow waters, m up to 300m moorings): Conventional moorings:» drag anchor» all chain or chain / wire rope Operational procedures for the installation Positioning services Offshore Supervision 16
17 Innovation Long history of involvement with Mooring R&D and has led the industry in innovative thinking that has resulted in many technological advancements for the oil and gas industry. Pioneer in the use of Deepwater Pre-Set Moorings to increase efficiency and water depth capabilities of floating vessels with the development of suction anchors, the patented SEPLA (Suction Embedded PLate Anchor), and polyester rope and taut-leg moorings. Currently involved in multiple joint industry projects, industry committees and forums contribution to the development and improvement of the offshore industry's practices and technologies. 17
18 Innovation SEPLA Anchor Combines advantages of suction embedment and proven plate anchor technology Uses suction embedment follower with plate anchor slotted into base to install plate anchor Follower is then removed by reversing pump action, leaving plate at depth Plate is then rotated to orientation close to perpendicular to direction of load Geotechnically efficient shape 18
19 Innovation SEPLA Anchor COMPARISON: MODU Example: Suction Anchor SEPLA 2,90m diameter x 21,30m 2,45m x 6,10m Weight 68 tons Weight 24 tons (solid fluke) Permanent Mooring Example (Red Hawk Spar) Suction Anchor SEPLA 5,50m diameter x 23,80m 4,60m x 9,15m Weight 180 tons Weight 37 tons (hollow fluke) 19
20 Mooring Design MODU MOORING DESIGN AND RISK ASSESSMENT: MODUs have gotten bigger and staying at one site for longer periods of time. There are more permanent deepwater production systems with higher production rates. There is much more subsea infrastructure. Governments, regulatory agencies, companies and the general public have put more emphasis on protecting the environment and offshore assets. Hurricane and typhoon design criteria and regulatory requirements have become more stringent. InterMoor's extensive understanding of mooring components, installation methods, and analytical simulations means we can evaluate the probability of failure, consequence of damage and the associated risk to deliver robust, reliable, and cost effective mooring systems. 20
21 Forecast Shell Moorings & Conductors BC-10 Phase 2 Permanent Mooring Design and Installations Moorings & Positioning MODU Spot Market: OGX, Statoil, Maersk Oil, Karoon, Vanco, ONGC, etc. LLX Porto do Açu: Shore Base support area for Oil & Gas Industry with heavy lift, inspection, logistic, spooling services and etc. Start operations in
22 Forecast Mooring Maintenance: Mooring Integrity Management (MIM) Maritime history shows that permanent mooring fails in a wide range of WD and environmental conditions Records show that failures are caused by a variety of mechanisms (wear, fatigue, abrasion, corrosion, damages from installation operations, inspection operations, and dropped objects, flawed materials, excessive tension, etc.); Statistics at North Sea show that the probability of failure per operating year is relatively high; Statistics also shows that most part of units cannot monitor line tension or offsets, do not have line failure alarms or adjust line lengths or have spare parts available; Mooring integrity is gaining interest: it is not acceptable for a permanent production unit to be with a damaged mooring system; 22
23 Forecast Mooring Maintenance: Mooring Integrity Management (MIM) Interest in MIM becomes more prevalent; MIM programs tailored to encompass: regular inspection and evaluation of mooring system in-place condition Identification and execution of routine maintenance operations to reduce potential of failures Analytical prediction of a mooring line s probability of failure based on mooring system condition, line measurements, previous real world operating and survival conditions and Mooring repair plan (MRP) to identify market installation vessels, mooring suppliers, installation suppliers, develop operations procedures to repair line components before or after failure occurs with little or no production loss down time Procurement, fabrication, storage and maintenance of spare mooring components and installation aids; The majority of existing Units assets are installed and operating WITHOUT mooring system monitoring and load measurement. The integrity is based only on inspection and maintenance; 23
24 Forecast Mooring Maintenance: Mooring Integrity Management (MIM) MIM for New Units should not only include a inspection, maintenance and MRP. There is the opportunity to augment the system in a real time line measurement equipment to realize a comprehensive MIM program. InterMoor has developed the Inter-M-Pulse direct in line tension monitoring system. The system send the real time measurement to control room, detailing line inclination, orientation and curvature of mooring line; For new Units, a comprehensive MIM could be developed before the failure occurs, offering the opportunity to monitoring systems for more accurate and predictive probability of failure estimates (using real time mooring line measurement and monitoring system). 24
25 Thank You
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