65 YEARS OF PACKAGING COMPETENCE

Transcription

1 IMAGE BROCHURE PRIMARY PACKAGING 850 EMPLOYEES 65 YEARS OF PACKAGING COMPETENCE 3 TECHNOLOGIES READY MEAL TRAYS INJECTION- MOULDED POTS FLEXIBLE FILMS THERMO- FORMING SHEETS PHARMA FILMS APPEALING PACKAGING SOLUTIONS 65 ETIMEX 65 YEARS OF PACKAGING COMPETENCE etimex-pp.com

2 IDEAS. SOLUTIONS. INNOVATIONS. 2 DEVELOPING IDEAS. CREATING SOLUTIONS. ACHIEVING CUSTOMER SATISFACTION. ETIMEX creates high-quality packaging solutions for food, pet food, baby food and convenience, pharmacy and technical products. We offer you the highest degree of flexibility and efficiency with our highly motivated and experienced team. We use leading technologies in the production stages of extrusion, thermoforming, injection moulding, barrier injection moulding and in-mould labelling (IML) on request. We contribute to the success of your products with individual and attractive packaging solutions. We are the right partner for your packaging requirements and special requests. Visit us on the internet at and be inspired by our film and product finder. We guide you from the first ideas on design development, prototype production (3D), pilot tools, tool design, construction through to production and delivery. 65 PRODUCT PACKAGING AT THE HIGHEST LEVEL ETIMEX. 65 YEARS OF PACKAGING COMPETENCE

3 PRIMARY PACKAGING 3 THE ETIMEX HOLDING COMPANY ETIMEX PRIMARY PACKAGING GmbH develops and produces films and containers from different plastics for applications in packaging solutions in the food industry and pharmaceutical industry as well as films for technical applications. PRIMARY PACKAGING ETIMEX HOLDING TECHNICAL COMPONENTS ETIMEX TECHNICAL COMPONENTS GmbH is a supplier of blow-moulded and injection-moulded parts and assemblies. We have been supplying the leading automotive and appliance (white goods) manufacturers for over 40 years with sophisticated, seamlessly blow-moulded parts in 3D technology, plastic assemblies and rubber parts. APPLIANCES / AUTOMOTIVE CHARLOTTE NC/USA APPLIANCES ROTTENACKER GERMANY DATA & FACTS PACKAGING DIETENHEIM GERMANY > Founded in 1950 > 6 factories > 850 employees > 165,000,000 Annual turnover > 5 technologies > Worldwide sales & marketing network. AUTOMOTIVE BAD SALZDETFURTH GERMANY AUTOMOTIVE HRANICE CZ AUTOMOTIVE WALTERSHAUSEN GERMANY

4 DEVELOPMENT. INNOVATION. TECHNOLOGIES. 4 DEVELOPMENT AND INNOVATION A team of experienced technicians and design engineers make your ideas and in-house developments a reality. From raw materials through to design engineering on ultramodern 3D-CAD stations we are continuously working on developing our packaging solutions further. SUBJECTS THAT ARE IMPORTANT FOR US > Shelf-life increased > lndividual solutions taking into account cost-effectiveness > Visual and tactile properties: to create or emphasize brand identity > Convenience > Sustainable packaging solutions OUR COOPERATION WITH YOU CUSTOMER ADVICE > Making a TARGET-ACTUAL comparison in joint discussions taking into account all technical factors and the brand identity > Indicating the possibilities and development phases DEVELOPMENT PHASES > Design engineering in CAD and presentation of proposed designs > Production of 3D models or sample tools REALISATION > Pilot series testing > Support in the filling processes for new packaging > Defining sealing parameters and setting autoclaves > We guide you through the first series production run on-site upon request

5 PRIMARY PACKAGING 5 EXTRUSION PRODUCTS > From 25 µm to 2,500 µm and up to 9 layers > Cast film extrusion lines and co-extrusion > Roll stack extruders > Quenching technology > Ultra transparent, single and multi-coloured films > Use of various barrier materials THERMO-FORMING > Standard forms, specially drafted designs, perforated trays, separable trays, multi-compartment trays and stackable bowls > Decoration with labels (IML) > Use of robots for extraction and packaging INJECTION-MOULDING > PP without barrier > PP with barrier (co-injection): 'plastic can' > With and without label (IML) > Use of robots for handling and packaging Plastic packaging has been our contribution to the optimal protection and appealing presentation of your premium products for more than 65 years We supply trays, pots and lids made from a multitude of plastics, to match your product requirements in terms of shelf life and protecting the aroma as well as the methods of preparation. The procedure for the manufacture of VISTAFORM PP films facilitate simple processing on all popular FFS machines. The thermoforming films made from PP, PET and PP barriers are characterised by maximum transparency. Our flexible PP cast films provide converters with customised mono- and multi-layered films, suitable for stand-up pouches, printable and peelable lids and sealing films and for sterilized medical applications. Our films for pharmaceutical applications are the optimal solution for environmentally friendly PVdC-free blister packs. The PP film for ultra-hygiene purposes is manufactured in a clean room. An aluminium-free push-through film rounds off the range of products.

6 OUR PRODUCTS. INDIVIDUAL SOLUTIONS. 6 FILMS FOR PHARMACEUTICAL APPLICATIONS PURELAY PHARM : PURELAY LID TABLET BLISTER AND MONO-BLISTER We are the leading manufacturer of thermoformed pharmaceutical films made from polypropylene for tablet blister packs and injection-moulded packaging. Production takes place in a clean room that complies with Class EU ISO Our PP push-through film substitutes aluminium, facilitating the production of an environmentally friendly mono-blister pack. Further information about PURELAY can be found at FLEXIBLE FILM FOR CONVERTER VISTALUX - VISTALID - VISTAPEEL LAMINATE FILM FOR FLEXIBLE COMPOSITES, E.G., FOR STAND-UP POUCHES, EASY-OPENING LID FILMS, SEALING FILM, SILICONISABLE FILM, SEPARATING FILM We offer an extensive range of sealable or peelable or coatable cast polypropylene films (CPP). These PP laminating films are used, for example, as a functional layer in composite film puches, lid films and heat sealing films. Siliconised variants can be used as release film. All plastics processed comply the latest food regulations EU.

7 PRIMARY PACKAGING 7 FOOD AND PET FOOD VITESSA - CONVINA - COMEDA - VISTAFORM CONVENIENCE FOODS: FRESH, CHILLED, FROZEN OR LONG-LASTING (PASTEURIZED OR STERILIZED) SOUPS, SAUCES, SNACKS AND CONVENIENCE PRODUCTS, COFFEE CAPSULES, PÂTÉS, SPREADS, SUSHI, ANTIPAS- TI & GOURMET PRODUCTS, DESSERTS, FRUIT SALADS, BABY FOOD, AIRLINE MEALS, MEAT PRODUCTS AND SAUSAGES, CATERING AND COMMUNAL MEALS, PET FOOD AND WET FOOD. We supply individual packaging for well-known brands in the form of trays, pots and lids made from CPET, APET, PP as well as PP barriers, with PA and EVOH. Technically sophisticated and visually attractive solutions are our speciality. Standard applications are taken for granted, PLEASE USE OUR PRODUCT-FINDER ON THE INTERNET for your first ideas. INJECTION-MOULDING INJECTION-MOULDING FOR COMEDA PP & CONVINA PP BARRIER POTS & TRAYS With the same properties many thermoforming products can be produced in injection moulding too, thus providing > cost-effectiveness for large quantities > replacement of metal containers with plastic containers, > including with flanged lids Contact us to find out more.

8 PHARMACEUTICAL FILMS 8 PURELAY PHARMACEUTICAL FILMS PURELAY PHARM & PURELAY LID PURELAY LID With PURELAY PHARM and PURELAY LID you get an environmentally friendly aluminium free PP mono-blister pack. PURELAY films made from polypropylene offer the best water-vapour barrier with easy quality control in your packaging process. It can be achieved by measuring wall thickness distribution. Blister packs with PURELAY PHARM protect your product from harmful environmental influences. > Push-through PP sealing films for pharmaceutical blister packs. > Substitution of materials such as aluminium is possible > The film can be printed using conventional processes or it can be lacquered with a heatresistant lacquer You can obtain further information about our products from our sales team. The barrier against water vapour is in the case of PURELAY PHARM effective for the entire film - coming from the raw material properties itself. > High transparency > High-performance water-vapour barrier > Cost-effectiveness > High mechanical performance > Clean-room manufacture > Excellent reproducible, thermoforming properties

9 PRIMARY PACKAGING 9 FLEXIBLE FILMS VISTALUX, VISTALID & VISTAPEEL CPP FILMS VISTALID & VISTAPEEL FILMS ETIMEX produces mono-extruded and co-extruded laminate films made from polypropylene on modern cast film extrusion lines as well as film for coatings. DESIGN Co-extruded, standard transparent and white, as well as filled punchable versions. VISTALUX LAMINATE FILMS; FILM FOR COATINGS DESIGN Mono-extruded and co-extruded; also textured; standard colours are transparent and white; other colours on request. Formulas will be adapted to requirements, e.g., for siliconisation. APPLICATION Laminated against PET, OPP, OPA, aluminium, metal sheet, paper and other materials. The ready-made duplex or triplex composites are used as sealing pouches, sealing films or stand-up pouches for packaging for food, pet food, medicinal and technical products. APPLICATION The peelable sealing films are laminated against PET for example or are heat-resistant coated; they are used in FFS machines. The filled versions are also suitable as punched plastic plates for peelable sealing of trays and pots. Certain types are also suitable for sterilisation of filled packaging SPECIAL APPLICATION Peels against itself in composite film pouches. SPECIAL RANGE IN THE AREA OF FLEXIBLE FILM > Formulas are available for pharmaceutical applications and sterilisation applications > Mechanical properties can be altered > Coloured versions are also translucent and opaque

10 THERMOFORMING FILM & INJECTION-MOULDING 10 THERMOFORMING FILM FOR FFS MACHINES FOR THE PRODUCTION OF THERMOFORMING PACKAGING MATERIALS & DESIGNS > PET (APET / CPET) > PP > PP-EVOH-PP VISTAFORM PP THERMOFORMING FILM > Characterized by the highest level of transparency and high mechanical performance through reproducible formability INJECTION-MOULDING FOR COMEDA PP AND CONVINA PP BARRIER POTS AND TRAYS Many thermoforming products can also be manufactured in the injection-moulding process with the same properties; they offer: > cost effectiveness for large quantities > replacement of metal containers with plastic containers > including with flanged lids > PP without barrier > PP with barrier > (Co-Injection) plastic containers > with and without label (IML) > Use of robots for handling and packaging CONTACT US - FIND OUT MORE.

11 READY MEAL TRAY OUR SPECIAL RANGE IN THE AREA OF RIGID PACKAGING PRIMARY PACKAGING > Complex geometric shapes (e.g. reproduction of logos, perforations, multi-compartment trays, stackable bowls, etc.) > Multi-layer film design(including multi-coloured) > Base ventilation (channels), ridges to increase stability > Trays with labels > Clamping lids, snap-on lids, also ultratransparent, with or without a label (IML) > Use of PP with fillings for higher rigidity and reduced weight (CONVINA PLUS trays) 11 VITESSA C-PET TRAYS CONVINA PP BARRIER TRAYS AND POTS Temperature resistant from - 40 C to C AREAS OF APPLICATION For chilled or frozen ready-made meals, as well as pasteurised meals Preparation in conventional ovens, fan ovens or microwave ovens. VITESSA A-PET-BOWLS Temperature resistant from - 40 C to + 70 C. Temperature resistant from + 2 C to C. The high-performance oxygen barrier thanks to an EVOH barrier, aroma preservation and the water-vapour barrier enable a long shelf life for sterilized meals at room temperature. AREAS OF APPLICATION Sterilized and pasteurized ready-meals Preparation in a microwave or bain-marie. AREAS OF APPLICATION For fresh snacks, salads, ready-made chiller products, antipasti and frozen products, MAP suitable. VITESSA A-PET TRAYS WITH BARRIER Temperature resistant from - 40 C to + 70 C. AREAS OF APPLICATION For sensitive products in the chiller or for time-restricted storage at room temperature. Highperformance oxygen barrier with good transparency. MAP suitable. COMEDA PP TRAYS & POTS Temperature resistant depending on raw material used from > Homo PP: + 2 C to C > Co PP: - 40 C to C AREAS OF APPLICATION For fresh and chilled ready meals, which can be frozen depending on the choice of material Preparation in the microwave oven or bain-marie.

12 QUALITY. HYGIENE. PROGRESS. 12 QUALITY AND HYGIENE QUALITY ASSURANCE Etimex's management of quality and hygiene during the production is monitored and audited by independent certifying institutes. Numerous customer audits attest our high standard and constant improvement in the areas of hygiene and quality. The high requirements of the food industry are our minimum benchmark. ETIMEX has been certified for many years not only according to ISO 9001 but also according to the BRC and IoP standards. We manufacture in a clean room of Class EU-ISO in the area of pharmacy and healthcare. WE ARE CERTIFIED ACCORDING TO Etimex applies comprehensive quality controls, ranging from machine operator self-control to the continuous inline testing of the processes. Numerous inspections on the finished products in the laboratory ensure compliance with the high standard of quality. Various analytical tests like measuring the melt flow index (MFI), the DSC measurement or the IR spectroscopy ensure that our manufacturing is reproducible. Functional measurements like sealed seam strength, cold crack resistance, dimensional stability and shape retention are elements of the quality control in our company. Independent institutes regularly test and certify the food regulatory health and safety aspects, in particular by means of migration measurements. > ISO (quality) > ISO (environment) > BS OHSAS (industrial and occupational safety) > BRC (hygiene) > ISO 50001: 2011 (energy management) > AEO certification The health of the consumer and the smooth processing in your processes are crucial to our quality.

13 THE ENVIRONMENT AND SUSTAINABILITY PRIMARY PACKAGING SPECIFIC CONSUMPTION OF ENERGY IN kwh/t Baseline Plan Actual YEAR THE ENVIRONMENT AND SUSTAINABILITY Environmental protection and a sustainable energy policy are of utmost importance to us. Our aim is to improve the energy performance with a reduced impact on the environment. This arises from the responsibility that we understand as an obligation to our workforce, our customers and the environment. Cost-effectiveness and sustainability are not two extremes at Etimex but instead go hand in hand. ETIMEX is certified according to ISO and operates an energy-management system certified according to DIN EN ISO 50001, which is the basis for continuous improvement of energy efficiency and the systematic improvement of energy flows. ETIMEX has a continuous management process for identifying and appraising the potential savings and has taken measures to continuously optimise energy performance. > Energy saving and energy recovery > Reusable returnable packaging > Reduced weight > Utilization of production-related plastic residues (punching scraps, etc.) > Use of recycled plastics (if technically possible and physiologically safe) All subjects of improving the processes and the areas of environmental protection, hygiene, industrial and occupational safety and energy management are considered in our continuous improvement process. In addition, ETIMEX is also a member of the global IK Zero Pellet Loss initiative Groundwater has been used to cool our plants for more than 20 years and the waste heat that is generated is used to heat the offices and administration building. Relevant data (refer to the graph above) about individual consumption like compressed air, electricity, etc., is monitored and stored via a special computer programme.

14 RESPONSIBILITY. EMPLOYEES. PERFORMANCE. 14 CORPORATE SOCIAL RESPONSIBILITY (CSR) Etimex is a member of the non-profit organization Sedex' (Supplier Ethical Data Exchange), which is committed to social and sustainable environmental conditions within the entire supplier and production chain. 'EcoVadis' offers our customers additional information about our aims and successes in this area. We obviously uphold other ethical principles like the 'Code of Conduct ' too. EMPLOYEES Our employees are the core part of our business enterprise > Occupational health and safety, certified according to OHSAS > Ongoing further training > Trainee staff development and in-house health care provisions are documentary proof that our commitment in the social area goes far beyond the statutory guidelines

15 TRAINING. CAREERS. FUTURE. PRIMARY PACKAGING 15 PROFESSIONAL TRAINING AT ETIMEX COMMERCIAL AND TECHNICAL AREAS We offer training places for various apprentices and we are always looking for open-minded, creative young people who would like to pursue their future career in our business enterprise. We provide training for a multitude of roles in our company. INDUSTRIAL AREA INDUSTRIAL BUSINESSMAN OR BUSINESSWOMAN > Training period of 3 years SPECIALISED INFORMATION TECHNICIAN FOR DEVELOPMENT OF APPLICATIONS > Training period of 3 years It is possible to reduce the training period and to accept apprentices with permanently good marks in all professions. INDUSTRIAL MECHANIC IN PRODUCTION ENGINEERING > Training period of 3.5 years You can find the current job offers at: ELECTRICIAN FOR INDUSTRIAL ENGINEERING > Training period of 3.5 years PROCESS MECHANIC FOR PLASTIC TECHNOLOGY AND RUBBER TECHNOLOGY > Training period of 3 years

16 PRIMARY PACKAGING ETIMEX PRIMARY PACKAGING & ETIMEX TECHNICAL COMPONENTS are business entities of the independent ETIMEX HOLDING company. You can obtain further information from: YOUR IDEAS. OUR SOLUTION. SALES & MARKETING AREAS TRAYS & POTS TEL +49 (0) THERMOFORMING FILM TEL +49 (0) FLEXIBLE FILM TEL +49 (0) PHARMACEUTICAL FILM TEL +49 (0) SALES & MARKETING OFFICES GREAT BRITAIN TEL +44 (0) UPDATED JANUARY 2017 GERMANY, AUSTRIA, SWITZERLAND AND LIECHTENSTEIN (D-A-CH) TEL +49 (0) DESIGN & COPYRIGHT BY CMD-CROSSMEDIA.COM PHOTOS: CHANDLERPHOTOGRAPHY, FOTOLIA, DIRK ROTH ETIMEX PRIMARY PACKAGING GMBH Martin-Adolff-Straße Dietenheim GERMANY TEL +49 (0) etimex-pp.com FRANCE TEL +33 (0) BENELUX TEL +49 (0) ITALY TEL +49 (0) SPAIN TEL POLAND TEL