INNOVATION HIGHLIGHTS. 2013English
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1 INNOVATION HIGHLIGHTS 2013English
2 Our Clients Voices Carbon footprint Functionable CR Shelf Life Functional Decoration Design Innovation Active Packaging Reclosability Our Solutions
3 INNOVATION HIGHLIGHTS Innovation Highlights
4 Constantia Flexibles We are among the leading flexible packaging groups. We serve international customers in the food, pet food, pharma and beverage industries. Our more than 8000 employees in over 50 group companies in over 20 countries provide innovative packaging solutions on a global basis.
5 Strategy Securing and strengthening of market position in Europe by Innovation Cost-efficient production facilities and processes Professional customer management Expansion into growth markets Long term sustainable growth Realizing market synergies with multinational large customers Following our customers from one of the leading European to a strong global player Innovation Highlights
6 Mission We are a global flexible packaging company. We make daily goods available. For everybody. Everywhere. Together with our customers we create superior solutions. Consumers sense the difference. Our people live packaging. Dedicated to customers success. With passion. Every day.
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8 Innovation Our approach is working with customers today on the packaging solutions of tomorrow. We see ourselves as more than suppliers of packaging materials we are competent partners for development and marketing of cutting-edge flexible packaging of the highest quality. Product innovation is therefore key to our success and is something we think about every day, it is part of our culture and our identity. We have created effective in-house structures and processes to ensure a systematic approach. Innovation Steering Teams guide the innovation process from the idea to the product. An Innovation Communication Team takes care of professional positioning and marketing. Many innovations we develop together with our customers. To us, packaging is the soul of the product and key in differentiating it from others. We help our customers to generate competitive advantages and thereby create value. We offer our clients continuous support throughout the innovation process with Future trend analyses Innovation Meetings and Creativity Workshops Our CF Customer University for training clients staff in flexible packaging We walk in our customer s shoes jointly towards success.
9 Innovation Process Stage Gate Trends & Triggers Pull Innovations Customer Driven Ideas & Idea Valuation Feasibility Studies Stage Gate Process Product Development Gate Gate Gate Market Launch & Success Analysis Idea Project Success Trends & Triggers Push Innovations Innovation Highlights
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11 Page FOOD 12 PHARMA 40 LABELS 48 Trends & Triggers Barrier Brand Differentiation Child Resistance Convenience High Functionality Constantia Flexibles Sustainability Benefit for our customers Innovation Highlights
12 FOOD In the segment Food Constantia Flexibles provides innovative solutions for its customers in flexible packaging, especially in the food and pet food industry. The segment comprises the three business units: Dairy, especially yoghurt, cheese and butter; Food, especially confectionery, coffee, instant food and instant drinks; Processed Meat, especially pet food and spreads.
13 CF Innovations result from a networking of R&D, Product Management, dedicated Innovation Teams and many external partners, based on an implemented Innovation Management Process.
14 Food SUSTAINABILITY Paper Approach Paperlid A sign of the times
15 Food SUSTAINABILITY Mattflex Lifestyle reel fed lidding Litelam Sustainable due to new aluminum free pouch laminates Shiny Banderole Unique glossy appearance from lidding and banderole Innovation Highlights
16 Food SUSTAINABILITY Recyclability Recycling Logo Easy recycling Rolled in Aluminum Foil Elegant look
17 Food CONVENIENCE Reclosing Function Relap Pouch with excellent recloseability Innovation Highlights
18 Food CONVENIENCE Portion Packs (Coffee) Fortaleza Another Portion Pack development
19 Food BARRIER Barrier and Functionality at its best HiPer Wrap Aluminum Flow Pack with high puncture resistance Innovation Highlights
20 Food BARRIER Die Cut Lid 2020 New Generation of Die Cut Lid Tepro2 Tear resistance high gloss laminate
21 Food BARRIER Feinschmecker Pouch For the first time dry soup packaging is made peelable Innovation Highlights
22 Food BARRIER Comfor Lid The ultimate easy dosage and easy pouring solution for all kinds of liquids, powders and pieces. Easy on the eye with outstanding graphic opportunities. Easy on the mouth for drinking yoghurts and liquids. Easy to sprinkle for seasonings and condiments. Easy to dispense for sweets and grated cheese. Easy to microwave for ready meals, vegetables, soups and sauces. Easy to understand for the consumer. Easy solution without filling line adaption and investment requirements.
23 Food BARRIER Double Lid Three times the advertising space PPPeel Smooth peel and high corrosion resistance Innovation Highlights
24 Food BRAND DIFFERENTIATION Ahead of times Flapfree Lid The alternative shape for easy handling
25 Food BRAND DIFFERENTIATION Reduction Pouch Easy, clean and convenient take-out Innovation Highlights
26 Food CONSTANTIA FLEXIBLES Premade Bag Pouch ready for filling Brick Pouch Replacement for rigid containers
27 Food CONSTANTIA FLEXIBLES Joghurt Stick Pack Pouch know how allows liquid filling goods Tircel System Supply for melting cheese Innovation Highlights
28 Processed Meat & Alufoil Container BARRIER Alufoil Container Product Competence Center Our multi-sector competence center assures focused innovation know-how. The 100 % barrier of Alufoil Containers provides best possible product protection long shelf life flavor and odor protection moisture protection Alufoil Containers are suitable for all typical preservation methods (sterilization, pasteurization, hot fill, ) and fully recyclable. Petfood Innovative Pet-Head-Shaped Container Food Decorated, Fully-printed Container Non-Food 100% barrier for pharmaceuticals, medical devices, technical products
29 Processed Meat & Alufoil Container BARRIER Alufoil Container Design allows brand differentiation and convenience through ergonomic features. Ideas for container shapes There are more than round or rectangular shapes Options for sidewall-design The sidewalls highly influence the optical appearance and affect the technical and ergonomic features of containers Innovation Highlights
30 Processed Meat & Alufoil Container BRAND DIFFERENTIATION Ideas for container bottoms Small details with big results Decorated Containers Brand differentiation Convenience more printing packaging surface for consumer information (eg. ingredients, bar-code, how-to-use instructions, expiry date, etc.) Better readability
31 Processed Meat & Alufoil Container BRAND DIFFERENTIATION Alufoil Container with embedded Recycling Logo Cafetique Innovation Highlights
32 Processed Meat & Alufoil Container CONVENIENCE Convenient Pet Food Bag Convenience by opening aids, reclose function and carrying handle
33 Processed Meat & Alufoil Container CONVENIENCE Topper Complementary lid for Alufoil Containers offers consumer-convenience (reclose, product-information) and new market opportunities Pick & Reclose Dispense and reclose without touching the petfood product Reclose Lid for Dry Petfood Flexible reclose solution for cups Innovation Highlights
34 Processed Meat & Alufoil Container CONSTANTIA FLEXIBLES Stick Star The modern material for single portioned meat sticks
35 Processed Meat & Alufoil Container CONSTANTIA FLEXIBLES Wet Food Pouch Flexible Packaging format for Preserved Food Innovation Highlights
36 Processed Meat & Alufoil Container CONSTANTIA FLEXIBLES Wet Food Pouch Flexible Packaging format for Wet Petfood
37 Food CONSTANTIA FLEXIBLES Films for meat and fish products Barrier properties based on polymers, lacquers or coatings. Optional convenience features such as peel & reclose, anti-fog, high clarity, etc. Innovation Highlights
38 PHARMA Constantia Flexibles is a leading supplier of aluminum based packaging for products in the fields of Pharma and Home & Personal Care: Blister Lidding Foil, also Child-Resistant High Performance Lidding Foil Coldform Foil Strip Pack, Suppository Foil and Laminate Overwrap and Sachet Foil Stick Pack Foil with Opening Aids Laserperforation and TOF
39 Lidding and Sealing Foil for Cups and Cans Promotional and Retail Sachet Foil Wipe and Doypack Foil Bag-on-Valve Laminate Anti-Counterfeiting Solutions
40 Pharma CONVENIENCE Stick Pack Foil with Opening Aids The easy to open-package for take away
41 Pharma CONVENIENCE Dispense Lid Hygienic dispensing of tablets, capsules or liquids in plastic bottles Child Resistant Blister Lidding Foil F1 Peelable due to moisture impact Innovation Highlights
42 Pharma HIGH FUNCTIONALITY Bag-on-Valve Foil High performance protection laminate for dispensing systems
43 Pharma HIGH FUNCTIONALITY Scalping Chemical Resistant Laminate The laminate is highly chemical resistant and does not gather active ingredients from the product which is packed Innovation Highlights
44 Pharma HIGH FUNCTIONALITY PharmMed-Can Aluminum high barrier packaging for sensitive products, for example medical devices
45 Pharma SUSTAINABILITY Blister Lidding Foil with waterbased primer Solvent less for reducing carbon footprint Innovation Highlights
46 LABELS Correctly understanding the needs of our customers and translating them into appropriate product concepts is a core requirement of our proactive innovation efforts. The challenge lies in combining our technical know-how with the creativity of the market in order to develop new products and novel technologies. Maintaining a consistent market orientation, managing resources responsibly, exploring new technical processes and guaranteeing product safety
47 over the entire life cycle are the essential criteria for sustained innovation management.
48 Labels BRAND DIFFERENTIATION Bottleneck foil the perfect seal closure Easy and clean bottle opening thanks to a special layer on the inside of the foil. Combined with a tear-off perforation beneath the bottle closure.
49 Labels BRAND DIFFERENTIATION Washable self-adhesive labels Can be washed at temperatures of 65 C and upwards. A label with the perfect no-label look for returnable bottles. Innovation Highlights
50 Labels BRAND DIFFERENTIATION Pre-glued wrap-around labels Pre-glued plastic labels are a cost-efficient solution for the application of transparent, white and metallized labels, thereby eliminating complicated glue application in the filling process.
51 Labels BARRIER Oxygen Barrier IML Design meets functionality thanks to Oxygen Barrier IML Innovation Highlights
52 Labels BARRIER Light Barrier IML Design meets functionality thanks to Light Barrier IML
53 Labels BRAND DIFFERENTIATION Metallic IML INK Upgrade your brand with metallic effects Innovation Highlights
54 Labels BRAND DIFFERENTIATION Metallic IML FOIL Premium solution for real metallic effects
55 Labels BRAND DIFFERENTIATION Peelable IML Easy removable IML offering multiple marketing opportunities Innovation Highlights
56 Labels BRAND DIFFERENTIATION IML-T Unique label for perfect adhesion during thermoforming process
57 Labels BRAND DIFFERENTIATION SuperClear IML Clear view on product thanks to ultra transparent IML Innovation Highlights
58 Labels BRAND DIFFERENTIATION DoubleSided IML Increase your advertisement space with DoubleSided IML
59 Labels BRAND DIFFERENTIATION Flexo Coating Excellent printed Metallic Gold (+pearl and opaque colors) Innovation Highlights
60 Labels BRAND DIFFERENTIATION Precut Label The precut along the label allows an easy and non-jerking opening Carrying Handle A detachable precut label to facilitate scanning of the barcode without handling the pack
61 Labels BRAND DIFFERENTIATION Customized Label Random or unique coding labels, open new fields to promotional operations Heat Sensitive Printing A hidden printing is revealed when exposed to a predefined temperature (games, promotional operations, ) Innovation Highlights
62 Product Safety In addition to our efforts to offer our customers attractive solutions based on innovative products, we also consider the legal compliance of our products to be a top priority. We guarantee this by constantly following the developments of legal requirements that apply to our products. Certified companies ( of the Constantia Flexibles Group ensure continuously high quality. The following conditions are therefore a given within our Group: Uniformly certified quality management system at all sites (ISO 9001:2008) Specifically certified systems in dedicated plants for food, pharma, labels (e.g. ISO 15387, BRC/IoP, ) Full traceability of raw materials and processes Raw materials only from approved suppliers Implemented risk management Well-trained and motivated employees (social audits according to SMETA requirements)
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64 Research & Development Our Research and Development focuses on creating flexible packaging solutions for our customers that make products more attractive and easier to use offer optimum product protection and compliance with safety regulations offset increasing cost pressures with new solutions Wide range of analytical and test equipment for checking properties of raw materials and products Structured organization with freedom for creativity Close co-operation with our product management, with customers, suppliers and other relevant stakeholders More than 100 employees operate in the field of R&D and Innovation in a professional environment: State-of-the-art wet chemical laboratory Pilot plant facilities for lacquering, lamination and compound development
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66 Production Technologies Our international customers demand top quality, service and delivery performance. The production facilities in the plants of our more than 50 Group companies cater for this with state-of-the art technologies and processes along the entire value chain. Our people with their competence, experience and commitment mould these plants and technologies into unique packaging solutions. Various laser applications for all possible shapes of opening aids and orifices High performance flexo-printing and UV-flexo printing with inhouse cylinder production State-of-the-art rotogravure machines with several inline applications At the end of the day it s all about getting the right packaging solution to the right customer at the right time. Here are some of our innovative production highlights: Brand new state-of-the-art alu rolling mill High-end co-extrusion coating, -lamination and castfilm extrusion
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68 Quality & Awards We are committed to top quality in our customer relations, in our products and services, in the way we work towards best-in-class performance. This has been recognized by customers, regulators and institutions with certificates, prizes and awards. With our Innovation Prize we set the stage for a continuous stream of in-house innovations.
69 EAFA Trophy Innovation Highlights
70 Photographs page 7: Fotolia Robert Kneschke (4), Angelika Bentin, marcfotodesign (2), damato, lunamarina, Peter Atkins, olgavolodina, Kaarsten, Monkey Business, WONG SZE FEI (2), Mumpitz, Laurin Rinder, Jeanette Dietl, wexperience, Picture-Factory (3), vgstudio (3), Minerva Studio (2),
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72 Constantia Flexibles is a leading group of flexible packaging companies providing innovative solutions to customers worldwide in the food, pet food, beverage and pharmaceutical industries. With our more than 8000 people in more than 50 companies around the world we are always close to our customers.
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