Commitment Quality Technology
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- Eunice Mathews
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1 Commitment Quality Technology Automotive Motor & Generator Transformer USA l Canada l Mexico l China l India
2 The whole is greater than the sum of its parts. - Aristotle At Tempel, we don t just produce parts. We are committed to being a world class manufacturer through our comprehensive approach to customer collaboration and superb attention to producing a quality product. We do this by leveraging our technical expertise and best practices with the latest innovative processes, tools and equipment to surpass industry standards at a fair value. 1
3 COMMITMENT QUALITY TECHNOLOGY Tempel is the world s leading independent manufacturer of precision magnetic steel laminations. But, we are so much more than that. As a family-owned company since first opening our doors in 1945, our commitment to delivering quality products while treating every customer and employee as a member of the Tempel family has enabled us to build a worldwide reputation for unparalleled expertise in manufacturing, material sourcing, metallurgical analysis, engineering, prototyping and product design, tooling, and value-added capabilities. We value our: Broad range of customers around the world. At Tempel, our global customers vary in size from small to large across the automotive, motor and generator, distributed gap core, and transformer markets. No matter the job, our customers benefit from Tempel s highly collaborative approach of partnering with them throughout the concept and design, prototype, and production phases of completing their product. People. The Tempel team consists of a worldwide staff of nearly 1,500 people who are the most highly trained and skilled experts in the industry. We invest in teaching our employees the tools of the trade from their very first day on the job. As a result, our people have extensive hands-on precision engineering, tooling and manufacturing experience. We are truly the masters of our trade. Commitment to quality. As a world class manufacturer, we are committed to delivering best-in-class customer service while ensuring that we produce high-quality products that have zero defects and are delivered on time. We have earned International Organization for Standardization (ISO) and Technical Specification (TS) and ISO 9001 quality management certifications through our investment in world class facilities, implementation of state-of-the-art processes and methods, and consistent use of best practices to ensure that we don t just meet, but exceed expectations and quality standards. Dedication to social responsibility and reducing our carbon footprint. Giving back to our community is an important part of who we are. From investing in student educational opportunities in Mexico, donating fruit trees to community residents and helping them plant the saplings in India to organizing employee volunteer events to help feed the hungry in Chicago, we are dedicated to helping make a difference in our communities. Just as importantly, we believe in supporting the use of environmentally friendly materials and energy-efficient electronic devices and have taken the initiative to earn ISO certification for maintaining an environmental management system at our manufacturing facilities in the U.S., Mexico, China and India. As the famous Greek philosopher Aristotle said, The whole is greater than the sum of its parts. I believe this is a fitting way to describe Tempel. We don t just produce parts. We are committed to being a world class manufacturer. I invite you to learn more about us and our products and processes. Gary Wagner President and Chief Executive Officer Gary Wagner President and Chief Executive Officer To see a timeline of Tempel s beginnings as a small Chicago-based manufacturer to our current status as a worldwide industry leader, go to the Working with Us section on and click on Tempel History. 2
4 MARKETS WE SERVE AUTOMOTIVE - FROM BUMPER TO BUMPER Tempel has served the automotive industry for decades in such critical applications as power steering, engine cooling and fuel/ oil/water pumps to name a few. We have earned distinction for providing customers with collaborative engineering support from the critical theoretical design phase through serial production launch. Our automotive experience and early engineering involvement allows our customers to reduce product development cycle times, improve motor efficiency and reduce overall system cost. Well known for being one of the automotive industry s leading lamination suppliers, Tempel has built a strong reputation for supplying OEM and Tier 1 light passenger and commercial vehicle hybrid/ev applications. In 2017, we made several investments in North America and China to support hybrid/ev business growth. We have also invested in a state-of-the art production line in North America, which will be used to support hybrid/ev research and development. 3
5 MARKETS WE SERVE AUTOMOTIVE - FROM BUMPER TO BUMPER We produce laminations for a variety of automotive applications, some of which are highlighted in this diagram. Water and Oil Pump Transmission Case Actuation Windshield Wiper Engine Cooling Fuel Pump Power Steering Electric Throttle Control Hybrid/EV Anti-Lock Brake 4
6 MARKETS WE SERVE MOTOR AND GENERATOR MOTOR LAMINATIONS BOTH BIG AND SMALL Motor and generator laminations are the biggest part of what we do. We can provide laminations for virtually any product that needs a motor. We ve manufactured laminations for everything from components that power handheld electric shavers to pump motors, HVAC-industrial applications and large, segmented laminations for hydropower plants. We have an exceptional range of the most advanced progressive and large blank and notch stamping capabilities in the world and are uniquely positioned to handle any production requirements, including critical value-added services such as welding, cleating, die casting, deburring and recoating, and laser cutting. 5
7 MARKETS WE SERVE MOTOR AND GENERATOR MOTOR LAMINATIONS BOTH BIG AND SMALL Our products can be found in garage door lifts, military vehicles and locomotives, just to name a few. We also service a variety of industries including oil, gas and mining. 6
8 MARKETS WE SERVE TRANSFORMER - THE CORE OF YOUR BUSINESS Tempel provides the broadest range of components to the North American transformer market from our three production facilities located in Canada, the U.S. and Mexico. These products include, distributed gapped cores, slit coils, EI laminations, cut to length laminations, fully assembled Step-Lap and other mitered cores. Transformer EI laminations are also made at our facilities in China and India. Coupled with a wide range of efficient material grades and on-site technical expertise and support, Tempel is the supplier of choice when considering a partner for your transformer core needs. 7
9 MARKETS WE SERVE TRANSFORMER - THE CORE OF YOUR BUSINESS OUR TRANSFORMER END-USE MARKETS INCLUDE: Battery Chargers Consumer Products Lighting Large and Medium Power Transformers Distribution Transformers (Dry Type and Oil Filled) Current Transformers Medical Applications Power Control Transformers Security Uninterruptable Power Supply 8
10 THE TEMPEL DIFFERENCE BEST-IN-CLASS SERVICE, COLLABORATION AND PRODUCTION Design to Performance Some of the most critical steps needed to ensure that your finished product meets all performance and cost expectations occurs in the design and prototype phases. That s why our Global Program Management Team, which consists of experts in sourcing, pricing, engineering, technical services and all roles in between, partners with you during every step of your project from the Advanced Quality Planning phase and beyond. We guarantee that our knowledgeable team will use their industry know-how and access to worldwide resources to ensure your project launches smoothly. Enhanced Motor Performance Perhaps you ve already created your product, but want to make it perform better or be more cost-efficient. Our team of experts can use the latest engineering technology to disassemble and analyze the many multifaceted components of your part to help improve its performance. 9
11 MATERIAL SELECTION AND PROCESS TESTING PRODUCING AN EXCEPTIONAL PRODUCT REQUIRES EXCEPTIONAL MATERIALS We ve built an excellent reputation for our global steel sourcing expertise and for having one of the most comprehensive material testing and evaluation programs in the industry. Global Steel Sourcing As one of the largest independent purchasers of electrical steel in the world, our procurement strategy aims to: Identify preferred steel suppliers who can deliver coils that meet our customer quality requirements. Develop a sustainable sourcing portfolio that ensures access to uniform, high-quality steel with equivalent performance in all global regions. Provide the greatest value proposition to our customers by leveraging Tempel s buying power advantage. Electrical Steel Sourcing Quality Assurance Before steel is accepted at our facilities we use a custom-designed Gamma Tester to examine samples of each master coil to ensure that it meets our stringent shape profile standards. But, our comprehensive testing doesn t end there. To ensure that your product is produced using superior quality materials: Every wide coil of steel that enters our facilities undergoes Epstein Testing to measure its magnetic performance. Incoming raw material is also evaluated for electrical insulation, adhesion, hardness and surface roughness. An active product development and qualification program is observed to evaluate new steels and suppliers. This program relies on an extensive database of new material appraisals, which include steel grades from just about every electrical steel supplier in the world. Just as critical to the performance of our finished product is our stringent process testing. Each of our facilities meets Automotive Industry Action Group (AIAG) production part approval process (PPAP) submission requirements thanks to our robust process monitoring, which includes dynamic process key performance indicator (KPI) control and product audits at each process step. Through these protocols Tempel ensures that our processes are optimized and that the final product characteristics are within the customer specifications. 10
12 PROTOTYPE SERVICES LEVERAGE OUR TECHNOLOGY TO GET YOUR PRODUCT TO MARKET FASTER Tempel is one of a few companies worldwide that can partner with you on every phase of your product timeline, including the critical product testing phase. We can review Electromagnetic Finite Element Analysis to offer solutions for optimization of design and material selection based on performance. In addition, our comprehensive list of prototyping services enables us to work with you to build, test and rework your product as needed before it goes to production. Our prototyping services use the same materials as large volume production and includes: State-of-the-art laser cutting using a laser machine with a fiber optic delivery system Materials: Electrical steel, mild and stainless steel, aluminum and copper Material dimension thickness: From [0.10 mm] to 0.50 [12.7 mm] Material dimension sizes: Up to 60 [1500 mm] x 120 [3000 mm] Tolerances: +/ [+/-0.05 mm] for most dimensional tolerances Low Volume Progressive Stamping Used for small production runs, mostly for automotive parts. Most Advanced Annealing Facilities in the World Our precise, computer-controlled roller hearth furnaces enhance the electrical properties of laminations to provide optimal material performance while minimizing costs. Our annealing process also provides an opportunity for semi-processed electrical steels to be substituted for more expensive, fully-processed electrical steels. Blanking Capabilities Includes production of special design blanks for rotors and stators up to 48 inches [1220 mm] and segment laminations for large power generators. Automated and Manual Notching Equipment that stamps rotor and stator laminations concurrently Single-hit Stamping and Tooling Precision Welding Creates a mechanically-robust assembly with smooth clean edges. Our expertise in welding ensures the highest quality of motor and transformer cores. Tempel can provide: MIG welding: Gas metal arc welding (GMAW) and gas metal arc welding-pulse (GMAW-P) consumable electrode using a wire feeder TIG welding: Gas tungsten arc welding (GTAW) and gas tungsten arc welding-pulse (GTAW-P) non-consumable electrode Plasma arc welding (PAW) - non-consumable electrode 11
13 TOOLING, QUALITY PRODUCTION AND BEYOND WE BRING CONSCIENTIOUSNESS TO A WHOLE NEW LEVEL Tooling Design The tight tolerances of our precision tooling, extended die life enabled by customized tungsten carbide cutting inserts and investment in cost-efficient manufacturing methods and equipment are all important to the success of your product. We offer in-house tool design, global tool sourcing and fully-equipped tool rooms for tooling maintenance. Quality Control Statistical Process Control Globally Supported by Infinity QS Our Quality Assurance process is one of the most effective and thorough of any lamination supplier in the world. We use the very best precision stamping tools (dies) available in the world and conduct a variety of physical inspections and statistical analysis to ensure that every project is completed on time.through the use of the most high-tech equipment available, we have a unified data repository that connects each of our facilities worldwide. We also utilize data collection and integration, real-time monitoring and analysis, and advanced reporting to ensure tight process control so that every part we make exceeds expectations each and every time. Certifications by Facility Tempel Burlington ISO 9001: 2008 Tempel Changzhou ISO/TS 16949:2009, ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Tempel Chennai ISO/TS 16949:2009, ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Tempel Chicago ISO/TS 16949:2009, ISO 9001:2008, ISO 14001:2004 Tempel de Mexico ISO/TS 16949: 2009, ISO 9001:2008, ISO 14001:2004, C-TPAT 12
14 CORE ASSEMBLY, VALUE-ADDED SERVICES PROCESS INNOVATORS Our core assembly and value-added services are available to customers who want to improve their project s overall process cycle time, while reducing equipment and labor costs. These services include aluminum or copper bar insertion, brazing of end rings on prototype rotor cores, shaft insertion, bonding, laser welding, slot insulation insertion, drilling, tapping, and mounting hardware. Stack pinning is also offered to simulate the impact of interlocking in future production tooling. We also offer: Deburring and Recoating Primarily used for generator segment laminations. Vent Lam Assembly Includes laser cut laminations, fixture-cut I beams or flat bars, position and spot welding to lamination using resistance welding machine with servo driven copper table. Our table usable area is 50 [1270 mm] x 45 [1143 mm]. Die Casting We produce aluminum die-cast rotors for a wide variety of specifications with a high degree of precision. Advanced aluminum quality control, conductivity measurement and hydrogen saturation inspection ensure best conductivity and porosity. Our die casting value-added services include, quenching, ID reaming and burnishing, and OD grinding. 13
15 CONTACT US C O M M I T M E N T Q U A L I T Y T E C H N O L O G Y We have distribution centers strategically located on the East Coast of the U.S. in the Philadelphia area and on the West Coast in the Greater Los Angeles area. TEMPEL CHICAGO AND CORPORATE HEADQUARTERS 5500 N. Wolcott Ave. Chicago, IL , USA Phone: Fax: marketing@tempel.com TEMPEL BURLINGTON 5045 North Service Road Burlington, Ontario L7L 5H6, Canada Phone: Fax: marketing@tempel.com TEMPEL DÉ MEXICO Andres Guajardo No. 315 Parque Industrial Apodaca Apodaca, N.L., Mexico Phone: Fax: marketing@tempel.com TEMPEL CHENNAI No. 7, Gudapakkam Village Puduchatram Post, Poonamallee Taluk, Tiruvallur District, Chennai India Phone: Fax: marketingindia@tempel.com TEMPEL CHANGZHOU 17 Tianshan Road Changzhou New District P.R. China Phone: Fax: saleschina@tempel.com For a list of our products and services, visit our website at Connect with us on LinkedIn. Find us on YouTube. 14
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