KONEPAJA HÄKKINEN GROUP
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2 KONEPAJA HÄKKINEN GROUP The Konepaja Häkkinen Group is a Finnish-owned engineering workshop, which was founded in The Group has production facilities in four locations: Raisio and Turku, as well as subsidiaries Rautpohjan Konepaja Oy in Jyväskylä and Tikkakosken Konepaja Oy in Tikkakoski. The company is one of Europe s leading contract manufacturers in the heavy-weight metal-working industry, with our specialization being in machining large components to accurate dimensions. The Konepaja Häkkinen Group s customers are well known in their fields: domestic and international companies in the energy industry, offshore and marine sectors, as well as the forest industry. In all business activities of our company, we emphasize the comprehensive management of the supply chain. Unlike a traditional parts manufacturer, we are an equal partner for our customers, committed to the management of challenging and continuous processes. Today, many customers want their product to be more refined, even completely finished and tested. Our company has the capability to act as a trusted system supplier for our customers. Our extensive expertise and use of modern technology enables us to offer our customers tailor-made solutions both for the manufacture of single pieces and series production. Producing quality is the core of everything we do Konepaja Häkkinen Group: Company founded 1980 Production facilities: Konepaja Häkkinen Oy Raisio and Turku, Rautpohjan Konepaja Oy, Jyväskylä, Tikkakosken Konepaja Oy, Tikkakoski. Employees: 270 Production premises: 55,000 m2 Operating with nearly 80 CNC machines Our machinery and equipment enables the manufacture of large cylindrical, rotating pieces, prismatic components, cylinders, pipes, tanks and conical parts. Our production is based on the ISO9001:2008, ISO14001:2004 and ISO standard Quality Management System.
3 INTERNATIONAL COMPANY Since its founding, the Konepaja Häkkinen Group has been an international business, whose expertise is valued both on the domestic and international market. The company is known as an uncompromising manufacturer of large and challenging components. Our most important export countries are Sweden, Norway, Denmark, Germany, France and Italy. We also export to the Baltic states and Russia. In the Far East, our largest export market is China. The Konepaja Häkkinen Group also wants to form partnerships with customers on the international market, since client companies outsource their operations there. Approximately 50 % of our manufactured products are direct exports, while the rest of our manufactured products almost invariably end up on the global market. The international market is our primary market
4 QUALITY Producing quality is the core of everything we do. Our company has always been known as a pro in the most precisiondemanding components. The change in the market has strengthened our conviction that providing added value to our customers has been the background of success, both for our own business and for our partnerships. The quality of the operations run by Konepaja Häkkinen Group are based on the ISO9001:2008, ISO14001:2004 and ISO standard Quality Management System and we meticulously monitor the implementation of the quality goals and programs. We also develop our business methods and our staff s know-how to ensure high quality in the future. An important part of our business operations are the significant investments we make in new technology. This is how we ensure that our customers always get the benefit of state-of-the-art technology and, through that, the best possible quality. In addition to new investments, with our partners, we continue the further development of machining tool technologies and machining methods this enables us to always convey the latest know-how. We believe quality and care for the environment go hand in hand ENVIRONMENT For us, care for the environment and producing quality are understood to be one combined goal of the whole supply chain. Producing quality is also an environmentally responsible commitment; the carbon footprint is smaller when things are done right the first time. Our company has set clear goals for quality, which also serve as the foundation for our environmental program. We monitor the implementation of our program carefully and we also demand the same quality and environmental approach from our goods and services suppliers.
5 Expert in heavy-weight rotationally symmetrical and prismatic parts KONEPAJA HÄKKINEN OY, RAISIO The Konepaja Häkkinen Group administration is centralized in Raisio. Our different production units have their own strengths in specialized skills, machinery and hall sizes, as well as lifting capacity. With combined resources, we can offer our customers just the right manufacturing concept. The Raisio factory acts as a comprehensive coordinator between our production facilities and to enable the synergy of the different units to be conveyed to the customer. By combining the know-how of our factories and our machining capacity, we can provide our customers with custom-made assemblies and complex systems. The Raisio facility specializes in the management of manufacturing especially large rotationally symmetrical and prismatic parts. The parts which the production facility manufactures are large in size and have particularly challenging quality requirements. Furthermore, the raw materials for the parts are often demanding, special steels, such as castings and forgings. In recent years, significant investments have been made to increase the factory s capacity for turning, milling and boring large, rotationally symmetrical pieces and deep-hole drilling Horizontal boring machine, Skoda W225 NC. Horizontal travel 47 m and vertical travel 7 m. 2. Deep-hole drilling machine; Tacci FT110-LS. Rotational diameter for largest component 2.4 m and greatest drilling length 25.5 m 3. Machining a rolling mill shaft 4. Installation of rolling mill shaft and rotary center
6 KONEPAJA HÄKKINEN OY, TURKU Konepaja Häkkinen Oy is a contract manufacturer specialized in machining heavyweight and mid-weight components. The company s Turku unit began in 2004 when Wärtsilä s Turku factory was moved to Trieste, Italy and Konepaja Häkkinen Oy continued manufacturing engine components, such as engine blocks, in the same premises. The manufacture of components has expanded to include other major diesel and gas engine manufacturers, who make engines for the marine and power plant industry. The product selection has also diversified from engine blocks to other large components. Approximately half of Turku factory production is exported and half is sold on the Finnish market. The expertise of the factory lies in the machining, for example, milling and boring, of large prismatic components. We have invested heavily in our machinery and our production activities in Turku are especially well-suited to machining of these types of components. 1. Expertise in machining many types of engine blocks 2. Modern and versatile machinery enable top quality 3. Our services also include varying extents of assembly and further processing 4. Portal milling machine; Waldrich Coburg PMC PowerTec 4500 AT-M2. Full length of the machine 66.2 m. The manufacture of large engine blocks is centralized in Turku
7 Machining precise components is our specialty TIKKAKOSKEN KONEPAJA OY, TIKKAKOSKI Tikkakosken Konepaja Oy specializes in boring, milling and turning tightly tolerated parts and turning of rotationally symmetrical parts. Our machinery is new and modern our largest vertical lathe enables the manufacture of parts up to 4.2 meters in diameter and our horizontal boring machines represent the cutting edge in the field. We manufacture products from small to large, complex components which have a very small dimensional tolerance. We offer NC programming for demanding shapes. We also manufacture many single pieces and prototypes for our customers. In comprehensive deliveries, we balance our technical skill and flexibility. The flexibility in our production, for example when manufacturing prototypes, is a great advantage, because the pieces are able to be tested and sent for final production quickly. Flexible operations and technical expertise are our strengths, and our long-standing customer relationships show that we are a trustworthy and valued partner to our customers. 1. A challenging piece made on the horizontal boring machine for the marine industry 2. Rotor series production made on big, horizontal machining centers 3. Flexible production on versatile machinery
8 RAUTPOHJAN KONEPAJA OY, JYVÄSKYLÄ The expertise of Rautpohjan Konepaja is in challenging mid-weight sheet metal and welding work. We have the best professionals in the field working for our company: welding engineers, technicians and other specialists in the welding business. Our staff has decades of expertise working in metal forming and welding, such as cutting, plate and sectional bending and manual and submerged arc welding. Our expertise in submerged arc welding (SAW), in particular, is of the highest quality on the market. The welding quality of our SAW positions and the speed of the work are advantages which are not necessarily achieved by other means. Our machine park consists of 6 SAW stations, four 35-ton component processing tables and 80-ton rotating rollers. The materials we treat are structural steel, wear plates, heat-resisting steel, stainless steel and acid proof steel. In addition to expertise in welding, we have long-standing traditions and expertise as a manufacturer of pulp and paper machinery parts and as a manufacturer of products in propulsion systems and mounting blocks, gas turbines, wind power station generators and offshore structures. Challenging heavy-weight and mid-weight rotating pieces of a product series are also well-suited to our production. A trusted supplier for the pulp and paper industry Rotationally symmetrical steel structures are made with the SAW machine and welding turntable 2. Difficult assemblies are among the services we offer 3. Plate and welding work for massive pieces 2. 3.
9 Comprehensive supplier for the marine industry, with decades of experience MARINE Safety on the sea cannot be over-emphasized. When components must withstand decades in extreme conditions, we place extreme requirements on their quality. We are well familiar with the challenging conditions which our products are used in and the components that we manufacture are without exception not only large, but extremely precise in their dimensions. Cutting edge know-how and producing quality in the manufacture of components for large and challenging projects has enabled our engineering workshop to gain decades of experience as a partner in the marine industry. Products we supply for the marine sector: Propeller shafts and intermediate shafts, hubs and hub components, reduction gear boxes, output shafts, coupling flanges, sleeves, thrusters and thruster components.
10 OFFSHORE & SUBSEA The oil and gas industry is in a great transition, as oil and gas companies look for and take advantage of more challenging production fields. This also requires that the engineering workshop industry be able to develop its own activities. In cooperation with our customers, we have developed new, innovative working methods for the needs of the future. We have invested heavily in the oil and gas business field and we will continue our rigorous development work with new machinery investments. In the long-run, the machines used in this development work will also benefit our customers. A supplier of innovative solutions for the offshore and subsea industry Products we supply for the offshore and subsea sector: Valve and pump components, pipes, thrusters and thruster components.
11 ENERGY New operations models are continually being developed in the energy industry and new innovations are a key factor for improving competitiveness. Our customers expect us to deliver advanced and cost-effective solutions which take into consideration both energy efficiency and environmental factors. Our engineering workshops have long traditions in working with different energy sectors on both the domestic and foreign markets, whether it be a question of renewable energy applications or more traditional applications, such as those using fossil fuels. We combine energy efficiency and environmental awareness Products we supply for the energy industry: Engine blocks, oil sumps, base frames, turbocharger supports and other things for diesel and gas engines. Hubs, beds, frames and shafts and other products for the wind power industry. Generator shafts and frames, turbine shafts and frames.
12 PULP AND PAPER Players in the pulp and paper industry are dealing with an increasingly tight international market. Over the years, our engineering workshops have developed products for our customers which have enabled them to further strengthen their business and increase productivity. Our practice of comprehensive management has increased confidence in us as a competent partner in the pulp and paper industry and we also have thorough and extensive experience in solutions and applications in this branch. In cooperation with our customers, we create and develop solutions that last and succeed with us and with the whole world. Comprehensive management is our strength in the pulp and paper industry Products we manufacture for the paper industry include: Headbox components, compressor and wire section components, reel components, coating station components, cutting and calender components and rollers, roller components and bearing components.
13 Konepaja Häkkinen Oy, Raisio Konekuja 4 FIN Raisio Tel Fax Konepaja Häkkinen Oy, Turku Stålarminkatu 45 FIN Turku Tel Fax Tikkakosken Konepaja Oy Elementtitie 1 FIN Tikkakoski Tel Fax Rautpohjan Konepaja Oy Savelankatu 9 FIN Jyväskylä Tel Fax
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