FRAUNHOFER IEM. Dr.-Ing. Christian Henke Fraunhofer IEM / Heinz Nixdorf Institut Folie 1

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1 FRAUNHOFER IEM Dr.-Ing. Christian Henke Folie 1

2 AGENDA 1. Introduction of Fraunhofer-Ges ells chaft 2. Overview of Fraunhofer IEM Folie 2

3 The Fraunhofer-Gesellschaft Overview of locations in Germany Institutes Project Groups Application Centers Different topics Different Industries Folie 3

4 Joseph von Fraunhofer ( ) German physicist and optician Deutsches Museum Researcher Discovery of the Fraunhofer lines in the solar spectrum Inventor New methods for processing lenses Entrepreneur Director and partner in a glassworks Connection between research and application Fraunhofer-Gesellschaft»Fraunhofer-Lines«Folie 4

5 From a small association to the leading organization for applied research in Europe Number of institutes Staff Budget (in million) 2200 Entwicklung des Finanzvolumens seit 1949 in Mio Folie 5

6 Finance volume Contract Research Today: The Fraunhofer-Gesellschaft at a Glance The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society. 24,500 staff 2.1 billion 1.9 billion Major infrastructure capital expenditure and defense research Almost 30% is contributed by the German federal and Länder Governments 72 institutes and research units 2016 More than 70% is derived from contracts with industry and from publicly financed research projects. Folie 6

7 Well-Known Fraunhofer-Innovations What is the output? 1992 mp3 Music- Data-Format 2000 New videoformat enables Livestreaming 2009 Worldrecord: 41 % Efficiency of a photovoltaic cell 2013: 44,7% 2012 Worldrecord: - 35 % Energy in coachbuilding 2013 Dandelion as replacemant for rubber in car tires 2020 Independence of natural resources? Secure Cyberspace? Personalized medizin? Different topics and fields of applied research Folie 7

8 Fraunhofer fields of research Health and Environment Mobility and Transport Communication and Knowledge Energy and Resources Security and Protection Production and Supply of Services Folie 8

9 Structure of the Fraunhofer-Gesellschaft Executive Board Group Spokesman Presidential Council 72 Fraunhofer Institutes and research units 7 Groups: Information and Communication Technology Life Sciences Microelectronics Light & Surfaces Production Materials and Components MATERIALS Defense and Security VVS Fraunhofer Alliances Folie 9

10 Executive Board of the Fraunhofer-Gesellschaft Prof. Dr.-Ing. Reimund Neugebauer Prof. Dr. Georg Rosenfeld Prof. Dr. Alexander Kurz Prof. (Univ. Stellenbosch) Dr. Alfred Gossner President, Corporate Policy and Research Management Executive Vice President Technology Marketing and Business Models Executive Vice President Human Resources, Legal Affairs and IP Management Executive Vice President Finance, Controlling and Information Systems Folie 10

11 Fraunhofer Groups ICT Life Sciences AISEC, ESK, FIT, FKIE, FOKUS, IAIS, IAO, IDMT, IESE, IGD, IOSB, ISST, ITWM, IVI, MEVIS, SCAI, SIT Associated members: HHI, IIS EMB, IBMT, IGB, IME, ITEM, IVV, IZI Light & Surfaces FEP, ILT, IOF, IPM, IST, IWS Microelectronics Production EMFT, ENAS, FHR, HHI, IAF, IIS, IISB, IMS, IPMS, ISIT, IZM Associated members : AISEC, ESK, FOKUS, IDMT, IKTS, IMWS, IZFP IEM, IFF, IML, IPA, IPK, IPT, IWU, UMSICHT Defense and Security VVS EMI, FHR, FKIE, IAF, ICT, INT, IOSB Associated members: HHI, IIS, ISI Materials and Components MATERIALS EMI, IAP, IBP, ICT, IFAM, IKTS, IMWS, ISC, ISE, ISI, IWES, IWM, IZFP, LBF, WKI Associated members: IGB, ITWM Institutes outside groups: IMW, IRB Folie 11

12 Pooling expertise Fraunhofer Alliances The Fraunhofer Alliances facilitate customer access to the services and research results of the Fraunhofer-Gesellschaft. Common points of contact for groups of institutes active in related fields provide expert advice on complex issues and coordinate the development of appropriate solutions. Adaptronics Additive Manufacturing AdvanCer Ambient Assisted Living AutoMOBILE Production Battery Big Data Building Innovation Cleaning Technology Cloud Computing Digital Media Embedded Systems Energy Food Chain Management Lightweight Structures Nanotechnology Photocatalysis Polymer Surfaces Simulation Space Technical Textiles Traffic and Transportation Vision Water Systems (SysWasser) Folie 12

13 Fraunhofer Worldwide Egypt UK South Korea Russia Netherlands Columbia Japan Israel Indonesia India France EU Projects Strategic Cooperations Fraunhofer on s ite Denmark China Brasil Bi- and multilateral Internal Programs Fraunhofer Centers Australia USA Folie 13

14 Cooperations with universities Professor University Professor Common Projects Head of Institute Fraunhofer-Institute Focus on fundamental research Employees Focus on applied research Internship Practical Scills Folie 14

15 AGENDA 1. Introduction of Fraunhofer-Gesellschaft 2. Ov erv iew of Fraunhofer IEM Folie 15

16 Technology Assignment Need for Action: Mechatronic Systems Design Product complexity Capacity of discipline specific methods Mechanics Mechatronics Intelligent Systems Swarm Intelligence Self-X Entirely Automated Cyber-Physical Systems Time Folie 16

17 Fraunhofer IEM Harmony of disciplines Control Engineering Mechatronic System Design Product Dev elopm ent Software Engineering Folie 17

18 Steering committee of IEM Three directors for three research areas Scientific Automation (Prof. Trächtler) Chair of Control Engineering and Mechatronics Product Engineering (Prof. Dumitrescu) Chair of Advanced Systems Engineering Software Engineering (Prof. Bodden) Chair of Software Engineering Folie 18

19 Fraunhofer IEM Research Associates Senior-Experts Laboratory Engineers Employees (Adminsistration, Controlling, IT, Construction/Design, Manufacturing, electrically qualified persons) Folie 19

20 Location Paderborn Expertise for Intelligent Mechatronic Systems Fraunhofer IEM Started in March 2011 as a Project Group of the Fraunhofer Institute for Production Technology IPT, Aachen IEM independent since January 2016 >100 employees Heinz Nixdorf Institute Research Center within the University of Paderborn Founded in 1987 Approx. 200 employees and 9 Professors Folie 20

21 Advanced Systems Engineering for intelligent techn. systems - competences with emphasis on IoT and industry 4.0 Strategic product planning Potential analysis and technology planning for intelligent systems, benchmarking, digital business transformation (business modells) Technology development Intelligent automation technology, Self-X technologies, data analytics, machine learning, prediction, augmented reality, networked systems, security, location-based services, MID Systems engineering Interdisciplinary engineering methods, integrated engineering, product life cycle management, virtual prototyping and simulation Application orientation Technology transfer esp. in SMEs and OEMs, qualification and training on the job, inhouse training and certification Folie 21

22 Market segments Maschine and Plant Engineering Mobility and Transportion Industrial Automation Smart Home Assembly Production Custom Machines Commissioning Aviation Utility Vehicles Agricultural Vehicels Automotive Smart Kitchen Elektronics Industrial Control Control-Engineering Electrics Energy-Management Intelligente Appliances Robotics Folie 22

23 Smart Factory Service Offers Scientific Automation for Industry 4.0 and Internet-of-Things Intelligent Control Strategies Digitization and Simulation Data Analytics Solution Items Self-X-Skills, e.g. Holistic Model-Based- Real-Time Analytics Integrated Vision Self-Optimization Systems-Engineering Condition Monitoring Systems and Robotics Zero-Defect Control Strategies Digital Twin for Factory Optimization Predictive Maintenance Integration of Sensor Systems Model-Predictive- Control Virtual Commissioning Artificial intelligence Cross-Linking of Machines, OPC-UA Folie 23

24 Digital Twin Holistic Usage of Models Idealised Models Detailled Models Digital Twin Conciption with Idealised Models Physical Models Virtual Commissioning Condition Monitoring, Predictive Maintenace Folie 24

25 Digital Twin Model-based Development, Testing and Validation Agile Development XiL-Methods Strategies for Test Automation Development Processes Design and Implementation of Test Environments Spezifizieren Modellieren Testen Generieren Holistic Model-Based- Requirements Process Development and Conception, Planning, Systems-Engineering Engineering Process Integration Implementation and Virtual Prototyping System Architekture Concepts for Usage Commissioning of Test Rigs XiL-Methods within V- Models Test Management Standardization and Reliability Maintenance and of Service for Models Folie 25

26 Industrial Data Analytics Development of Measurement Devices and Data Analytics Retrofitting of Machines and Plants Integration of Commercial Sensors Controller Integration and Cross-Linking Design of Data Analytic Algorithms for Industrial Controllers Measurements and Electronic Design for Series Products Design of Custom Made Measurement Devices based on Micro- Electronic Circuits Sensor Fusion, Energy-Harvesting, Wireless Data Transfer, Webserver Methods for Model-based Data Analytics for Embedded Systems IEM IoT-Dongle Data Recording in a High Resolution Monitoring of Machine Data and Alarm Functions Condition Monitoring and Predictive Maintenance Collection and Analysis of Significant Data Virtual Sensors and Real-Time Data Analytics Monitoring of critical Processes and Machines Folie 26

27 Industrial Data Analytics Application of Data Driven Methods Hybrid Modeling Increasing the accuracy of the models (Digital Twin) through the combination of physical and data driven models Set-Up of Production Processes with Modern Technologies Combination of Small Data and Big Data for optimal set-up routines Predictive Quality fast and high-quality set-up procedures of production processes System knowledge integrated via physical and data driven (DoE) Models Calculation of ideal process parameters Efficient, transferable set-up systematic Folie 27

28 Intelligent Controlled Production Processes Self-X-Production Integration of Self-X-Abilities in Production Machines Fixed parameters and open-loop controlled processes are insufficient Model-based process analysis for determing significant influences Aktor Design of novel sensors and actuators Design of intelligents controls of product characteristics Self-parametrierender Prozess mit maximaler Prozessfähigkeit Selbstkorrektur Maschinensteuerung Umformwerkzeug Produkt Folie 28

29 Intelligent Control of Production Processes Automation Technologies for Lot Size 1 Modular control architecture Hierarchical structuring in modules and function groups Seamless interfaces between control unit and CAD/CAM systems Integration of robots and external axles Digital interfaces for tools and prozess sensors Development of intelligent tools Indiv idual Intelligent Welding Head Sensor-Based Seam Detection and Lokalization Temperature Measurement Distance Control Welding Gun Folie 29

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31 RoboticsLAB Transfer Center for SME concerning Robotics and Automation Technology Folie 31

32 Automotive High-Dynamic Vehicle Test Rigs Smart Testing for Complex Systems Test Rig Development Real driving scenarios Hardware-in-the-Loop simulation and control Smart Headlamp Technology Advanced Driver Assistance Systems Unique Test Rig for Vehicle Axles Parallel kinematics: nonlinear coupling of system states Hydraulic axle excitation with 70 Hz bandwith Solution: exact linearization feedback control Folie 32

33 Funded projects in the context of digitization / industry 4.0 (selection) Business Work environment I4.0 Maturity Index Lead projects Technologies SEPARATORi4.0 Folie 33

34 Current Funding Program for Finnish and German Cooperation The announcem ent is ex plicitly technology open. In particular, the Finnish side would like companies from the manufacturing sector motivate to submit an application. Folie 34

35 THANKS FOR YOUR ATTENTION Dr.-Ing. Christian Henke Fraunhofer Institute for Mechatronic Systems Design IEM Zukunftsmeile Paderborn Phone Fax info@iem.fraunhofer.de Folie 35