CATALOG N/C TOOLING SYSTEMS

Transcription

1 TLOG N/ TOOLING SYSTEMS

2 LPHETIL INDEX ngle ttachments, Fixed Type 23 ngle ttachments, Flange Type 28 ngle ttachments, HLF 33 ngle ttachments, Modular Type 5 ngle ttachments, Modular Type Extension 12 ngle ttachments, Universal HLF 44 ollet hucks, T 81 ollet hucks, DETa-1 91 ollet hucks, ER Micro Milling hucks 120 ollet hucks, Millmax Milling hucks 117 ollet hucks, TG ollet hucks 134 ollet hucks, DETa Series 99 ollets, T 90 ollets, DETa-1 92 ollets, ER Micro Milling hucks 128 ollets, MILLMX Milling hucks 119 ollets, DETa Series 102 ollets, TG ollet hucks 137 ollet Nut, T 89 ollet Nut, ER Micro Milling hucks 155 ollet Nut, TG ollet hucks 155 oolant Nut, ER Micro Milling hucks 132 oolant Discs, ER Micro Milling hucks 132 E End Mill Holders, Set Screw Type 108 End Mill Holders, Set Screw Type - Extension 116 H Heaters, Slimline Shrink-Fit 80 High Speed Heads, Leuter 142 N NSK dapters for R, Modular Type 13 R Retention Knobs 151 Rotary Tables 171 S Screws - rbor Screws, Set Screws 153 Shell End Mill rbors 103 Shrink-Fit, Heaters 80 Slimline, Shrink-Fit 57 T Tap dapters, Positive Drive 141 Tap ollets for Synchro Tap 157 Tap Holders 138 Tap Sleeves, for R, Half & Universal Half 53 Test ars 161 Tool oy 159 Tool Locking Fixtures 158 U Universal ngle ttachments, HLF 44 W Wrenches, T 156 Wrenches, DETa-1 and E-Type 98 Wrenches, DETa-1 -Type 156 Wrenches, ER Micro Milling hucks 155 Wrenches, MILLMX Milling hucks 156 Wrenches, DETa Series 102 Wrenches, Slimline 78 Wrenches, TG ollet hucks 156 Y Yuken Kiriko hip ompactor 163 I MDEX Indexers 216 Z Zero Setters 162 M Mmini ontrollers, Rotary Tables 214 Millmax Milling hucks 117 SPEIFITIONS SUJET TO HNGE WITHOUT NOTIE

3 HIGHLIGHTS OF TENR QULITY PRODUTS NGLE TTHMENTS, MODULR PGE 5 NGLE TTHMENTS, HLF PGE 33 NGLE TTHMENTS, SOLID PGE 23 NGLE TTHMENTS, UNIV. HLF PGE 44 NGLE TTHMENTS, FLNGE PGE 28 SHRINK-FIT HUKING SYSTEM PGE 57 2

4 HIGHLIGHTS OF TENR QULITY PRODUTS T-TH OLLET HUKS PGE 81 ENDMILL HOLDERS PGE 108 DETa-1 OLLET HUKS PGE 91 MILLMX MILLING HUKS PGE 117 SHELL ENDMILL HOLDERS PGE 103 ER MIRO MILLING HUKS PGE 120 3

5 HIGHLIGHTS OF TENR QULITY PRODUTS TG OLLET HUKS PGE 134 TOOL OYS PGE 159 TP HOLDERS PGE 138 YUKEN KIRIKO HIP OMPTORS PGE 163 LEUTER HI SPEED HEDS PGE 142 KITGW ROTRY TLES PGE 171 4

6 MST RITE NGLE TTHMENTS MODULR TYPE SYSTEM DIGRM PTENTED SHNKS EXTENSIONS HEDS NSK DPTERS & MINI HEDS OMPLETE RITE NGLE SSEMLY Note: Other shank configurations, such as R8, are available upon request. 5

7 MST RITE NGLE TTHMENTS MODULR TYPE WIDE VRIETY OF SHNKS, NGLE HEDS, ND ESSORIES WIDE VRIETY OF PROJETIONS ND OLLET RNGES RUGGED ST IRON ODY DESIGN JIG-ORER FINISH ERING POKETS FOR OPTIMUM PERFORMNE MEHNILLY DRIVEN MINI SERIES WITH NSK NGLE TTHMENT HRDENED PREISION SPIRL EVEL GERS FOR OPTIMUM RIGIDITY GURNTEED URY.0002" T.I.R. T THE VITY EXTREMELY HIGH SPEED 6000 R.P.M. (10,000 R.P.M. FOR MINITURE VERSION) 4 coolant passages OOLNT THRU ODY DESIGN ELIMINTES HET ND SPLSH OOLNT T UTTING TION UTTING DIRETION NYWHERE FROM 0 TO 360 6

8 MST RITE NGLE TTHMENTS MODULR TYPE ORIENTTION RING Free selection of angle setting in relation to spindle drive keys and positioning block. POSITIONING PIN oolant (water, oil or air) thru type NGLE LMPING OLTS uilt-in bolts engage with keys to establish the rugged structure. PIN LOK guides the positioning pin accurately without any tilt, and provides constant spring pressure at all times. SPLSH OOLNT 4 coolant outlets are directed thru body at cutting action. DTUM FE utting direction can easily be set by indicating the datum face. OLLET Industrial standard 7

9 MST RITE NGLE TTHMENTS MODULR TYPE TYPIL PPLITIONS SETTING T NY NGLE (View from machine spindle) UTTING DT MODEL : WORKPIEE SIZE OF END MILL MODEL : DEPTH OF UT Note: * means inch per minute. R.P.M. FEED* FINISH luminum Good.394 dia. ast Iron 2 Flute Good H.S.S..200 Steel Good End Mill Stainless Good WORKPIEE SIZE OF END MILL DEPTH OF UT R.P.M. FEED* FINISH Good Good.120 luminum.236 dia. ast Iron 2 Flute Steel H.S.S Good End Mill Stainless Good 8

10 MST RITE NGLE TTHMENTS MODULR TYPE DIMENSIONL OUTLINE OF NGLE HEDS 45º D E F G MODEL OLLET RNGE D E F G 159 #107 (ER20) #103 (ER16) #102 (ER11) #101 (ER8) GURNTEED URIES Example of Order No pprox. Projection Length of ngle Head only 3" ngle Head and ollet Range ( ") V Flange Tool Shank #40 Taper avity at ore.0002" TIR Test ar at Face.0004" TIR Test ar at 2".0006" TIR Deviation of ngle (high or low of under = 0) 90 ±.0004" TIR 9

11 MST RITE NGLE TTHMENTS MODULR SHNKS V FLNGE TOOL SHNK (FIG. 1) S T FLNGE TOOL SHNK (FIG. 2) S 10 E 10 E M N L J G F D M N L J G F D K I H S K I H 10 E HSK FLNGE TOOL SHNK (FIG. 3) M L J F G D N K I H ORDER NO. TPER D E F (DI) G (DI) H (DI) 140 SHNK T SHNK T SHNK T SHNK HSK SHNK HSK ø2.56 ø3.54 ø3.74 ORDER NO. I J (DI) K L M N S* WT (lb.) FIG 140 SHNK 2.48 ø SHNK 2.22 ø SHNK 2.48 ø SHNK 2.48 ø SHNK 2.22 ø Note: * means other optional S dimensions are available: 2.36 for T40, T40 & HSK63 and 3.15 and 3.35 for T50 & HSK

12 MST RITE NGLE TTHMENTS MODULR HEDS J I G F H E D L M K J G I F H E K P J I N G F H E D L M K L L FIG. 1 FIG. 2 FIG. 3 ORDER NO. OLLET (DI) D E F G HED #107(ER20) HED #107(ER20) HED #103(ER16) HED #103(ER16) HED #102(ER11) ø HED #102(ER11) HED #101(ER8) HED #101(ER8) HED #103(ER16) HED ORDER NO. H I J K L M N P WT (lb.) FIG HED X HED X HED X HED X HED x HED x HED x HED x HED HED x

13 MST RITE NGLE TTHMENTS MODULR EXTENSIONS NEW HED DESIGN VILLE IN 2", 4", ND 6". NESTLED ETWEEN SHNK ND HED OR NSK DPTER MULTIPLE EXTENSIONS N E USED FOR DDITIONL REH FIG. 1 FIG. 2 ORDER NO. WT (lb.) FIG Note: Multiple Extensions can be stacked together for additional reach. Note: No coolant thru body feature available for Extensions. 12

14 N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS MODULR NSK DPTERS 159-NSK NSK NSK NSK-3S 159-NSK-5S 159-NSK-7S 159-NSK-3SS The drawings are shown with optional NSK Mini ngle ttachments. 13

15 MST RITE NGLE TTHMENTS MODULR NSK MINI NGLE HEDS R-200 (R-100) R-271E RX-271E.90 (.90) (2.75).34 (.45).69 (.90).53 (.79) (.32) (1.90).31 (.35) I-300 K-300 MF-300M MF-300S NSK NGLE HED MX SPEED RED. RTIO PPLILE NSK DPTERS R-200 (R-100) 1/8 1/1.5 (1/2.67) 159-NSK-3S, 159-NSK-5S, 159-NSK-7S R-271E 1/8 1/ NSK-3, 159-NSK-5, 159-NSK-7 RX-271E 1/4 1/1.5 I-300 1/8 3/4 K-300 1/8 3/4 MF-300M 1.6mm 10/11 MF-300S 1.6mm 10/ NSK-3SS Note: Purchase Shanks (p10), NSK dapters (p13), Extensions (p12), and Positioning lock (p54) separately. Note: R-100, R-200, R-271E, RX-271E, I-300, & K-300 are used for light milling & drilling applications only. MF-300M and MF-300S are used for light chamfering applications only. Note: Input Max RPM is 10,000 when used in conjuction with MST Modular omponents.

16 V FLNGE TOOL SHNK MST RITE NGLE TTHMENTS - MODULR SSEMLY FIG. 1 FIG. 2 FIG. 3 D D D 45 TPER ORDER NO. SHNK HED RNGE OLLET D WT. FIG HED.039 # HED.511 (ER20) HED.039 # HED.393 (ER16) HED.019 # Shank HED.275 (ER11) HED.019 # HED.196 (ER8) HED #103 (ER16) UILT-IN STU ROR TPER ORDER NO. SHNK HED D WT FIG Shank HED Note: Gear Ratio of spindle to angle head is 1:1. Rotating direction of spindle to angle axis is W:W Note: The maximum RPM is 6,000 with coolant thru body. 5,000 MX RPM without coolant thru body. Note: Weight in lb. Note: See p10 for SHNK specification details Note: See p11 for HEDS specification details Note: Purchase positioning block (p54) and collets (p128) separately. 15

17 V FLNGE TOOL SHNK MST RITE NGLE TTHMENTS MODULR SSEMLY FIG. 1 FIG. 2 FIG. 3 D D D TPER ORDER NO. SHNK HED RNGE OLLET D WT. FIG HED.039 # HED.511 (ER20) HED.039 # HED.393 (ER16) HED.019 # Shank HED.275 (ER11) HED.019 # HED.196 (ER8) HED #103 (ER16) UILT-IN STU ROR 16 TPER ORDER NO. SHNK HED D WT FIG Shank HED Note: Gear Ratio of spindle to angle head is 1:1. Rotating direction of spindle to angle axis is W:W Note: The maximum RPM is 6,000 with coolant thru body. 5,000 MX RPM without coolant thru body. Note: Weight in lb. Note: See p10 for SHNK specification details Note: See p11 for HEDS specification details Note: Purchase positioning block (p54) and collets (p128) separately.

18 T FLNGE TOOL SHNK MST RITE NGLE TTHMENTS MODULR SSEMLY FIG. 1 FIG. 2 FIG. 3 D D D 45 TPER ORDER NO. SHNK HED RNGE OLLET D WT. FIG HED.039- # HED.511 (ER20) HED.039- # HED.393 (ER16) HED.019- # Shank HED.275 (ER11) HED.019- # HED.196 (ER8) HED UILT-IN STU ROR #103 (ER16) TPER ORDER NO. SHNK HED D WT FIG Shank HED Note: Gear Ratio of spindle to angle head is 1:1. The rotating direction of spindle to angle axis is W:W Note: The maximum RPM is 6,000 with coolant thru body. 5,000 MX RPM without coolant thru body. Note: Weight in lb Note: See p10 for SHNK specification details Note: See p11 for HEDS specification details Note: Purchase positioning block (p54) and collets (p128) separately. 1 17

19 HSK FLNGE TOOL SHNK MST RITE NGLE TTHMENTS MODULR SSEMLY FIG. 1 FIG. 2 FIG. 3 D D D TYPE ORDER NO. SHNK HED RNGE OLLET D WT. FIG HED.039- # HED.511 (ER20) HED.039- # HED.393 (ER16) HED.019- # Shank HED.275 (ER11) HED.019- # HED.196 (ER8) HED UILT-IN STU ROR #103 (ER16) TPER ORDER NO. SHNK HED D WT FIG Shank HED Note: Gear Ratio of spindle to angle head is 1:1. The rotating direction of spindle to angle axis is W:W Note: The maximum RPM is 6,000 with coolant thru body. 5,000 MX RPM without coolant thru body. Note: Weight in lb. Note: See p10 for SHNK specification details Note: See p11 for HEDS specification details Note: Purchase positioning block (p54) and collets (p128) separately. 1

20 HSK FLNGE TOOL SHNK MST RITE NGLE TTHMENTS MODULR SSEMLY FIG. 1 FIG. 2 FIG. 3 D D D 45 TYPE ORDER NO. SHNK HED RNGE OLLET D WT. FIG HED.039- # HED.511 (ER20) HED.039- # HED.393 (ER16) HED.019- # Shank HED.275 (ER11) HED.019- # HED.196 (ER8) HED UILT-IN STU ROR #103 (ER16) TPER ORDER NO. SHNK HED D WT FIG Shank HED Note: Gear Ratio of spindle to angle head is 1:1. The rotating direction of spindle to angle axis is W:W Note: The maximum RPM is 6,000 with coolant thru body. 5,000 MX RPM without coolant thru body. Note: Weight in lb Note: See p10 for SHNK specification details Note: See p11 for HEDS specification details Note: Purchase positioning block (p54) and collets (p128) separately. 1 19

21 N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS MODULR NSK MINITURE HED SSEMLY FIG. 1 FIG. 2 FIG. 3 Mechanically driven, miniature angle heads. better approach to workpiece than ever before 20 ORDER NO. SHNK NSK DPTER *NSK HED 140 Shank 150 Shank MX. WT. FIG. 159-NSK NSK-5 R-271E 1/ NSK NSK NSK-5 RX-271E 1/ NSK NSK NSK-5 R-271E 1/ NSK NSK NSK-5 RX-271E 1/ NSK Note: The max input/output RPM is 10,000/6,667. The rotating direction of spindle to angle axis is W:W. Note: Purchase NSK ngle Heads through your local NSK merica distributor. Note: See detail specifications on Shanks (p10), NSK dapters (p13), and NSK Miniature ngle Heads (p14) Note: 2", 4", and 6" Extensions (p12) are available for longer reach. Note: NSK Mini Series are for light milling and drilling applications only. Note: NSK Mini ngle Head ssembly also available in T40, HSK63, and HSK100 configurations.

22 N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS MODULR NSK MINITURE HED SSEMLY FIG. 1 FIG. 2 FIG. 3 Mechanically driven, miniature angle heads. better approach to workpiece than ever before ORDER NO. SHNK NSK DPTER *NSK HED 140 Shank 150 Shank MX. WT. FIG. 159-NSK-3S NSK-5S R-100 R-200 1/ NSK-7S NSK-3S NSK-5S R-100 R-200 1/ NSK-7S Note: The max input/output RPM is 10,000/3,745 for R-100 and 10,000/6,667 for R-200. Note: The rotating direction of spindle to angle axis is W:W. Note: Purchase NSK ngle Heads through your local NSK merica distributor. Note: See detail specifications on Shanks (p10), NSK dapters (p13), and NSK Miniature ngle Heads (p14). Note: 2", 4", and 6" Extensions (p12) are available for longer reach. Note: set up for R-100 NSK Mini ngle ttachment is available upon request. Note: NSK Mini Series are for light milling and drilling applications only. Note: NSK Mini ngle Head ssembly also available in T40, HSK63, and HSK100 configurations. 21

23 V FLNGE TOOL SHNK MST RITE NGLE TTHMENTS MODULR NSK MINITURE HED SSEMLY FIG. 1 FIG. 2 FIG. 3 Mechanically driven, miniature angle heads. ccomodates a bore diameter that is small as.79". better approach to workpiece than ever before TPER SHNK ORDER NO. NSK DPTER 140 SHNK NSK-159-3SS 150 SHNK NSK-159-3SS *NSK NGLE HED MX. MX RPM INPUT/OUTPUT FIG. I ,000/7, /8 K ,000/7,500 2 MF-300M ,000/9,090 mm 3 MF-300S ,000/9,090 I ,000/7, /8 K ,000/7,500 2 MF-300M ,000/9,090 mm 3 MF-300S ,000/9,090 Note: The weight is 10.7 lb. for 40 taper and 16.2 lb. for 50 taper. Note: The rotating direction of spindle to angle axis is W:W. Note: Purchase NSK ngle Heads through your local NSK merica distributor. Note: See detail specifications on Shanks (p10), NSK dapters (p13), and NSK Miniature ngle Heads (p14) Note: I-300 & K-300 are used for light milling & drilling applications only. Note: MF-300M & MF-300S are used for light chamfering application only. Note: 2", 4", and 6" Extensions (p12) are available for longer reach. Note: NSK Mini ngle Head ssembly also available in T40, HSK63, and HSK100 configurations.

24 MST RITE NGLE TTHMENTS FIXED TYPE Patented ORIENTTION RING FREE SELETION OF SETTING NGLE ORIENTTION KEY LURITING NIPPLE POSITIONING PIN HOUSING LMPING OLT PIN LOK DTUM FE OLLET HUK HRDENED SPIRL EVEL GER UILT-IN OMPT NGLE HED DESIGN ND RUGGED ODY ONSTRUTION FOR HEVY DUTY UTTING INTERHNGELE MONG MHINES WITH SME TPER ND FLNGE Y HNGING POSITIONING ESSORIES HRDENED PREISION GER MEHNISM IMMERSED IN MOLYDENUM GRESE FOR MNY HOURS OF MINTENNE FREE OPERTION EPTS INDUSTRIL STNDRD OLLETS GURNTEED URY.0002" T.l.R. T THE VITY UTTING DIRETION NYWHERE FROM O TO

25 SYSTEM HRT N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS FIXED TYPE ode No. of ngle Head ollet Range FIXED TYPE (Not Interchangeable) Taper #40 #45 # L L L Example of Order No. ustom Fit Pin lock Note: L means projection length (variety of length available) pprox. Projection Length 8" ngle Head and ollet Range ( ") V Flange Tool Shank #40 Taper DIMENSION ON NGLE HEDS E D MODEL OLLET RNGE D E 160 #100 (TG100) #109 (ER32) GURNTEED URIES avity at ore.0002" TIR Test ar at Face.0004" TIR Test ar at 2".0006" TIR Deviation of ngle (high or low of under = 0) 90 ±.0004" TIR 24

26 10 S N N/ TOOLING SYSTEMS V FLNGE TOOL SHNK MST RITE NGLE TTHMENTS FIXED TYPE M H D K E MODEL GER RTIO Spindle : ngle Head : : : 0.96 Note: Rotating direction Spindle: ngle xis = W: W J G F F TPER ORDER NO. RNGE D E F G H J K M N S* WT lb Note: Purchase positioning block (p54) separately. Note: ollets are #109 (ER32) for (p129) and #100 (TG100) for and -10 (p137). Note: MX INPUT R.P.M IS 3,000 for and 2,500 for and -10. Note: * means other optional S dimensions available: 2.36 for 140 model and 3.15 & 3.35 for 150 models. UTTING DT MODEL : WORKPIEE SIZE OF END MILL DEPTH OF UT R.P.M. FEED* FINISH luminum.630 Dia Good ast Iron 2 Flute Good Steel H.S.S Good Stainless End Mill Good Note: * means inch per minute. 25

27 T FLNGE TOOL SHNK MST RITE NGLE TTHMENTS FIXED TYPE S N 10 M MODEL GER RTIO Spindle : ngle Head H K : 0.81 Note: Rotating direction Spindle: ngle xis = W: W D E J G F F TPER ORDER NO. RNGE D E F G H J K M N S* MX R.P.M Note: Rite ngle Head weighs 16.1 lb. Note: Purchase positioning block (p54) and collets (p129) separately. Note: ollet is #109 (ER32). Note: * means other optional S dimension available:

28 V FLNGE TOOL SHNK MST RITE NGLE TTHMENTS - MSTER HOLDER TYPE S N 10 M H K E D J G F F Quick change master holder with T30 taper cavity built-in. Fast, 3 seconds tool change for facing, milling, drilling, boring, etc. dapters are locked-in securely by cam action locking nut. Precision ground gears concealed in molybdenum grease and maintenance free for many hours operation. TPER ORDER NO. SPINDLE VITY OF MSTER HOLDER GER RTIO T30 Shank NT #30 1 : 0.96 RITE-NGLE TTHMENT D E F G** H** J K M N S* MX R.P.M Note: The weight is 32.5 lb. and does not including the adapter. Note: ** means specification provided as a standard. Note: Purchase positioning block (p54) and T30 adapters separately. Note: * means other optional S dimensions available: 3.15 and

29 MST RITE NGLE TTHMENTS FLNGE TYPE Patented 28 OLTED DIRETLY ON THE SPINDLE FE FOR MXIMUM RIGIDITY OMPT HED DESIGN ND RUGGED ODY ONSTRUTION INTERHNGELE MONG SME TPER MHINES Y HNGING THE MOUNTING PLTE HRDENED PREISION SPIRL EVEL GER IMMERSED IN THE MOLYDENUM GRESE VILLE IN VRIOUS NGLE SHFT ONFIGURTIONS: #100 (TG100) OLLET TYPE, T30 QUIK-HNGE MSTER HOLDER TYPE, NT#40 MSTER HOLDER TYPE, ND MODULR HED TYPE VILLE IN PRLLEL ND MODULR DESIGNS GURNTEED URY.0002" T.I.R. T THE VITY UTTING DIRETION NYWHERE FROM 0 TO 360

30 MST RITE NGLE TTHMENTS FLNGE TYPE SYSTEM HRT Flange Mounting Plate F-160 F-190 Shank ode No./Taper 340 / # / #50 (Not Inter changeable) GURNTEED URIES avity at ore.0002" TIR Test ar at Face.0004" TIR Test ar at 2".0006" TIR Deviation of ngle (high or low of under = 0) 90 ±.0004" TIR GER RTIO MODEL GER RTIO SPINDLE NGLE HED : : : 0.9 UTTING DT WORKPIEE Steel Steel Stainless Steel SIZE OF END MILL.630 Dia. 2 Flute H.S.S. End Mill.944 Dia. 2 Flute H.S.S. End Mill DEPTH OF UT Note: * means inch per minute. R.P.M. FEED* FINISH Good Good Good 29

31 MST RITE NGLE TTHMENTS FLNGE TYPE SPEIFITION FIG. 1 FIG. 2 N N O L H O L H M D J K E M D K J E G F F G F F TPER ORDER NO. RNGE D E F G #100 (TG100) T Master 7.87 Holder TPER ORDER NO. H J K L M N O WT (L.) FIG Note: Furnished with mounting plate (p54) Note: Purchase collets (p137) and T30 adapters separately. Note: When ordering, specify T50 or NMT50 shank. Note: Maximum machine spindle RPM is 2,

32 MST RITE NGLE TTHMENTS FLNGE TYPE MSTER HOLDER TYPE WITH NT#40 UILT-IN TPER M N K I H E D L J G F F TPER ORDER NO. * D E F G H J K L M N T40 Master Holder Type Note: Furnished with mounting plate (p54). Purchase T40 adapters separately. Note: The unit weighs 73 lb. Note: When ordering specify T50 or NMT50 shank. Note: The maximum machine spindle RPM is 2,200. Note: The metric draw bolt and drive keys for 240 (T40) shank are available upon request. 31

33 MST RITE NGLE TTHMENTS FLNGE TYPE FLNGE SHNKS FOR MODULR HEDS NGLE TYPE PRLLEL TYPE E E D D F MODULR HED MODULR HED F G H I FIG. 1 FIG. 2 TPER ORDER NO. D E F FIG SHNK 350 SHNK TPER ORDER NO. D E F G H I FIG PRLLEL SHNK 350 PRLLEL SHNK

34 MST RITE NGLE TTHMENTS HLF SERIES FOR DRILLING, TPPING, REMING, & LIGHT MILLING PPLITIONS OMPT ND LIGHT WEIGHT NGLE HED DESIGN FOR DRILLING TPPING, REMING, ND LIGHT MILLING PPLITIONS ST IRON HOUSING FOR MXIMUM RIGIDITY ESY MINTENNE EPTS ULTR PREISION DETa-1 OR T OLLETS UTTING DIRETION NY WHERE FROM 0 TO 360 VILLE IN T40, T50, T30, T40, ND HSK63 FLNGE ONFIGURTIONS LSO VILLE IN OOLNT-THRU 33

35 MST RITE NGLE TTHMENTS HLF SERIES FOR DRILLING, TPPING, ND REMING PPLITIONS 152 ND 154 SERIES for drilling, reaming, and light milling applications. UTTING DT 153 ND 155 SERIES for tapping applications. FIG. 1 FIG FIG. 3 FIG M DRILLING SIDE UTTING TPPING GROOVING Y END MILL UTTER Ø.47-Drill Ø.39-End Mill M6-Tapping Ø.39-End Mill WORK MTERIL S55 S55 S50 S55 UTTING SPEED 83 ft/min 36ft/min 12.4ft/min 36ft/min FEED RTE 3.2in/min 2.0in/min 7.9in/min 2.0in/min SPINDLE SPEED 670 rpm 350 rpm 200 rpm 350 rpm FIG. NO

36 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE S S 10 J 10 J GER RTIO (Spindle: ngle Head) 1:1 for 152 & 154 Models 1 : 0.83 for 156 Model K E D K E D ROTTION DIRETION Spindle: ngle Head = W:W MX RPM 6,000 RPM for 152 Model 4,000 RPM for 154 Model 5,000 RPM for 156 Model *ID F G H *ID F G H *SMLLEST ID FOR THE HED TO FIT INTO 2.68 for 152 Model 3.66 for 154 Model 4.69 for 156 Model FIG. 1 FIG. 2 V FLNGE TOOL SHNK FOR DRILLING PPLITION TPER ORDER NO RNGE OLLET D E F G H J K S** WT. FIG # # # # # # Note: Standard accessories are: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase #070 & #120 collets (p92), #116 collets (p90), and positioning block (p54) separately. Note: Weight in lb. Note: Furnished with tapered positioning pin. Note: ** means S dimension of 2.36 is also available for 40 taper models and 3.15 & 3.35 for 50 taper models. 35

37 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE FIG. 1 S FIG. 2 S J S J 10 J 10 This diagram shows T30 taper shank configuration K E D K E D G *ID *ID G F H F H T FLNGE TOOL SHNK FOR DRILLING PPLITION TPER ORDER NO RNGE OLLET D E F G H J K S** WT. FIG # # # # # Note: Standard accessories are: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase #070 & #120 collets (p92), #116 collets (p90), and positioning block (p54) separately. Note: Weight in lb. Note: Furnished with tapered positioning pin for 40 taper and with straight positioning pin for 30 taper models. Note: ** means S dimension of 2.36 is also available for 40 taper models. 36 GER RTIO (Spindle: ngle Head) 1:1 for 152 & 154 Models 1 : 0.83 for 156 Model ROTTION DIRETION Spindle: ngle Head = W:W MX RPM 6,000 RPM for 152 Model 4,000 RPM for 154 Model 5,000 RPM for 156 Model *SMLLEST ID FOR THE HED TO FIT INTO 2.68" for 152 Model 3.66" for 154 Model 4.69" for 156 Model

38 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE S S 10 J J 10 GER RTIO (Spindle: ngle Head) 1:1 for 153 & 155 Models 1 : 0.83 for 157 Model K *ID E G D K *ID E D G ROTTION DIRETION Spindle: ngle Head = W:W *SMLLEST ID FOR THE HED TO FIT INTO 2.87" for 153 Model 3.62" for 155 Model 4.57" for 157 Model F H F H H FIG. 1 FIG. 2 V FLNGE TOOL SHNK FOR TPPING PPLITION TPER ORDER NO RNGE OLLET D E F G H J K S* WT. FIG #4-1/4 HND TP # #4-1/2.79 HND TP # #4-5/8 HND TP # #4-1/4 HND TP # #4-1/2 50 HND TP # #4-5/8 HND TP # Note: Standard accessories are: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase tap sleeves (p53) and positioning block (p54) separately. Note: Furnished with tapered positioning pin. Note: The weight is in lb. Note: ** means S dimension of 2.36 is also available for 40 taper models and 3.15 & 3.35 for 50 taper models. 37

39 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE S S FIG. 1 FIG. 2 J 10 S J 10 J K K This diagram shows T30 taper shank configuration E D E D G *ID G F H H F H H GER RTIO (Spindle: ngle Head) 1:1 for 153 & 155 Models 1 : 0.83 for 157 Model ROTTION DIRETION Spindle: ngle Head = W:W *SMLLEST ID FOR THE HED TO FIT INTO 2.87" for 153 Model 3.62" for 155 Model 4.57" for 157 Model 38 T FLNGE TOOL SHNK FOR TPPING PPLITION TPER ORDER NO RNGE OLLET D E F G H J K S** WT. FIG #4-1/4 HND TP # #4-1/2 HND TP # #4-1/4 HND TP # #4-1/2 HND TP # #4-5/8 HND TP # Note: Standard accessories are: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase tap sleeves (p53) and positioning block (p54) separately. Note: Furnished with tapered positioning pin for 40 taper and with straight positioning pin for 30 taper models. Note: The weight is in lb. Note: ** means S dimension of 2.36 is also available for 40 taper models.

40 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE S J 10 S J 10 GER RTIO (Spindle: ngle Head) 1:1 for 152 & 154 Models 1 : 0.83 for 156 Model K F E G D H *ID K F E G D H ROTTION DIRETION Spindle: ngle Head = W:W MX RPM 6,000 RPM for 152 Model 4,000 RPM for 154 Model 5,000 RPM for 156 Model *SMLLEST ID FOR THE HED TO FIT INTO 2.68" for 152 Model 3.66" for 154 Model 4.69" for 156 Model FIG. 1 FIG. 2 HSK FLNGE TOOL SHNK FOR DRILLING PPLITION TYPE ORDER NO. RNGE OLLET D E F G H J K S** WT. FIG # # # Note: Std. accessories: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase #070 & #120 collets (p92), #116 collets (p90), and positioning block (p54) separately. Note: Weight in lb. Note: Furnished with tapered positioning pin. Note: ** means S dimension of 2.36 is also available. 39

41 MST RITE NGLE TTHMENTS HLF SERIES - LIGHT DUTY, OMPT TYPE J 10 S S J 10 GER RTIO (Spindle: ngle Head) 1:1 for 153 & 155 Models 1 : 0.83 for 157 Model K K ROTTION DIRETION Spindle: ngle Head = W:W *ID E G D *ID E G D *SMLLEST ID FOR THE HED TO FIT INTO 2.87" for 153 Model 3.62" for 155 Model 4.57" for 157 Model F H F H FIG. 1 FIG. 2 HSK FLNGE TOOL SHNK FOR TPPING PPLITION TYPE ORDER NO. RNGE OLLET D E F G H J K S** WT. FIG #4-1/4 HND TP # #4-1/ HND TP # #4-5/8 HND TP # Note: Std. accessories: 1 each of ngle xis Spanner Wrench, Hex Wrench, and Orientation Ring Hex Wrench. Note: Purchase positioning block (p54) and tap sleeves (p53) separately. Note: Weight in lb. Note: Furnished with tapered positioning pin. Note: ** means S dimensions of 3.15 and 3.35 are also available. 40

42 SSEMLY FIXTURES N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS HLF SERIES PRTS LIST ND FIXTURES FOR 152 ND 153 SERIES FIG. 1 FIG. 2 ORDER NO. FIG. TSH-HF7 1 TSS-HF7 2 Note: TSH-HF7 used on Parts #18 and #19. Note: TSS-HF7 used on Parts # Shank 2. Orientation Ring 3. Gear 4. Lock Nut 5. earing 6. Star Washer 7. Upper Housing 8. ngular earing 9. ollar 10. Lower Housing 11. earing 12. Wave Washer 13. ollar 14. ollar 15. ollar D 16. ollar E 17. Gear 18. over 19. Lock Nut 20. racket 21. Positioning Pin 22. ngle Shaft DETa-1 ollet Tap Sleeve 13 Mounted in Lower Housing 41

43 MST RITE NGLE TTHMENTS HLF SERIES PRTS LIST ND FIXTURES FOR 154 ND 155 SERIES SSEMLY FIXTURES FIG Shank 2. Orientation Ring 3. Gear 4. Lock Nut FIG Upper Housing 6. ngular earing 1 7. ollar 8. ngular earing ORDER NO. FIG. TSH-HF12 1 TSS-HF earing 10. Lower Housing 11. earing Note: TSH-HF12 used on Parts #18 and #19. Note: TSS-HF12 used on Parts # Wave Washer 13. ollar 14. ollar 15. ollar D 16. Gear 17. earing over 19. Lock Nut 20. racket Positioning Pin 22. ngle Shaft DETa-1 ollet Tap Sleeve 13 Mounted in Lower Housing 42

44 MST RITE NGLE TTHMENTS HLF SERIES PRTS LIST ND FIXTURES FOR 156 ND 157 SERIES SSEMLY FIXTURES 1. Shank 2. Orientation Ring FIG Needle earing 4. Lock Nut 1 5. ngular earing 6. ollar 7. ngular earing FIG Ring 2 9. evel Gear 10. Locking Nut Shank Housing ORDER NO. FIG. TS-H20 1 TPN-H20 2 Note: TS-H20 is used on Parts #10 and #17. Note: TPN-H20 is used on Part # Dove Tail Nut 13. Head Housing 14. evel Gear 15. earing Support 16. earing 17. Locking Nut 18. Thrust earing 19. over ollar 21. Needle earing ollar 23. ngle Shaft 24. ollet Nut ngle Shaft 26. Tension Nut & Spring Positioning Pin 28. Pin racket Tap Sleeve

45 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE 175 TYPE Drilling & Milling 176 & 178 TYPE Drilling & Milling 177 & 179 TYPE Tapping ST IRON HOUSING FOR MXIMUM RIGIDITY OMPT ND LIGHT WEIGHT DESIGN UTTING DIRETION NY WHERE FROM 0 TO 360 ND 0 TO ±120 ESY NGLE DJUSTMENT WITH NGLE GRDUTION RING ND UILT-IN DTUM FES ESY MINTENNE IDEL FOR DRILLING, LIGHT DUTY MILLING, ND TPPING PPLITIONS 44 VILLE IN T40, T50, ND T40 FLNGE ONFIGURTIONS

46 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE TYPIL PPLITONS 45 Tapping 15 Drilling 75 ounter ore 360 Free utting Direction TYPE * Ø & Ø & Ø Note: * means when angle axis is set at ø Off set design provies less interference with a workpiece and jig-fixtures. ø FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 TYPE OF MHINING 60 OUNTER ORE 60 DRILLING 60 M8 TPPING 45 End Mill PPLITION 45 End Mill FINISHING PPLITION UTTER Ø.39-End Mill Ø.27-Drill M8-Tap Ø.39-End Mill Ø.39-arbide End Mill WORK MTERIL 1050 Steel 1050 Steel 1050 Steel luminum luminum UTTING SPEED 82 ft/min 79 ft/min 20 ft/min 207 ft/min 207 ft/min FEED RTE.31 in/min 4.33 in/min 12.3 in/min 3.94 in/min 3.94 in/min SPINDLE SPEED (spindle/angle shaft) 1680/ 800 rpm 2310/ 1100 rpm 525/250 rpm 4200/ 2000 rpm 4200/ 2000 rpm FIG. NO

47 1.18 (.91) N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE FOR DRILLING & LIGHT DUTY MILLING PPLITIONS S L 10 GER RTIO M/ Spindle to ngle Head = 1:0.48 (= 1:0.57 for Only) ROTTION DIRETION M/ Spindle to ngle Head = W: W (.74) (1.38) (1.18) (1.77).71 (.67) 3.35 (1.87) 120 ø3.65 Å@ 120 ø2.83 (ø2.52) MX RPM M/ Spindle to ngle Head = 6,300:3,000 (= 7,000:4,000 for Only) V FLNGE TOOL SHNK (1.26) (1.26) TPER ORDER NO. RNGE OLLET L S* WT. (L.) # T FLNGE TOOL SHNK 46 TPER ORDER NO. RNGE OLLET L S* WT. (L.) # Note: Unit furnished with a set of spanners and wrenches. Note: Purchase #070 collets (p92) and positioning blocks (p54) separately. Note: * means S dimension of 2.36 also available for 40 taper model and 3.15 & 3.35 for 50 taper model. Note: Straight Positioning Pin furnished with only. Note: Dimensions in ( ) applies to only.

48 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE FOR DRILLING & LIGHT DUTY MILLING PPLITIONS S L 10 GER RTIO M/ Spindle to ngle Head = 1:0.48 ROTTION DIRETION M/ Spindle to ngle Head = W:W I M MX RPM M/ Spindle to ngle Head = 6,300: 3,000 J N F G H P E D D V FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F G # # # # TPER ORDER NO. H I J L M N P S* WT (L) Note: Unit furnished with a set of spanners and wrenches. Note: Purchase #113 and #116 collets (p90) and positioning blocks (p54) separately. Note: * means S dimension of 2.36 also available for 40 taper models and 3.15 & 3.35 for 50 taper models. 47

49 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE FOR DRILLING & LIGHT DUTY MILLING PPLITIONS S L 10 GER RTIO M/ Spindle to ngle Head = 1:0.48 M ROTTION DIRETION M/ Spindle to ngle Head = W:W MX RPM M/ Spindle to ngle Head = 6,300: 3,000 F G H I J P N E D D T FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F G # # TPER ORDER NO. H I J L M N P S* WT (L.) Note: Unit furnished with a set of spanners and wrenches. Note: Purchase #113 and #116 collets (p90) and positioning blocks (p54) separately. Note: * means S dimension of 2.36 also available. 48

50 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE FOR TPPING PPLITIONS S L 10 I M GER RTIO M/ Spindle to ngle Head = 1:0.48 ROTTION DIRETION M/ Spindle to ngle Head = W:W J F G H P N E V FLNGE TOOL SHNK D D TPER ORDER NO. RNGE TP SLEEVE D E F #4-1/4 HND TP # #4-1/2 HND TP # #4-1/4 HND TP # #4-1/2 HND TP # TPER ORDER NO. G H I J L M N P S* WT (L.) O Note: Unit furnished with a set of spanners and wrenches. Note: Purchase tap sleeves (p53) and positioning blocks (p54), separately. Note: * means S dimension of 2.36 also available for 40 taper models and 3.15 & 3.35 for 50 taper models. 49

51 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES - LIGHT DUTY, OMPT TYPE FOR TPPING PPLITIONS S L 10 GER RTIO M/ Spindle to ngle Head = 1:0.48 (= 1:0.56 for Only) I M ROTTION DIRETION M/ Spindle to ngle Head = W:W F G H J P N E D D 50 T FLNGE TOOL SHNK TPER ORDER NO. RNGE TP SLEEVE D E F #4-1/4 HND TP # #4-1/2 HND TP # TPER ORDER NO. G H I J L M N P S* WT (L.) Note: Unit furnished with a set of spanners and wrenches. Note: Purchase tap sleeves (p53) and positioning blocks (p54), separately. Note: * means S dimension of 2.36 also available. Note: 18mm Straight Positioning Pin furnished for only.

52 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES PRTS LIST ND FIXTURES FOR 175, 176 ND 177 SERIES SSEMLY FIXTURES 1. Shank 2. Orientation Ring FIG. 1 FIG ngular earing 4. Housing 5. Dovetail Nut FIG ollar 7. ollar F ORDER NO. FIG. F-32 (for Shank) 1 TP-U7F (for Head) 2 TP-U7 3 Note: TP-U7F is used on Parts #16 and #22. Note: TP-U7 is used on Part # Gear ollar E 27. Shell Type Needle earing 28. D7 Type ngle Shaft 29. T4 Type ngle Shaft 30. T10 Type ngle Shaft 31. ollet Draw Nut Shank Lock Nut 9. Gear asting 11. ollar 12. Wave Washer 13. ngular earing 14. ollar 15. Gear Nut & Washer 17. over Gear T Nut 20. Head 21. ngular earing 22. Fix Nut for ngle Shaft 23. over ollar D Draw Nut & Spring 33. Nut 34. Draw Nut & Washer 35. Positioning Pin 36. racket 17 51

53 MST RITE NGLE TTHMENTS UNIVERSL HLF SERIES PRTS LIST ND FIXTURES FOR 178 ND 179 SERIES SSEMLY FIXTURES FIG. 1 FIG. 2 ORDER NO. FIG. TSS-HU20 (for Shank) 1 TSH-HF12 (for Head) 1 TPN-HU20 2 Note: TSS-HU20 is used on Parts #10 and #17. Note: TSH-HF12 is used on Part # Shank 2. Orientation Ring 3. ngular earing 4. ollar 5. ngular earing 6. Washer 7. Housing 8. Dovetail Nut 9. Ring 10. Nut & Washer for earing 11. Gear asing 13. Wave Washer 14. ngular earing 15. ollar 16. Gear Nut & earing for earing 18. over T Nut Tap Sleeve Tap Spring ollet Drill/EM ollar 21. Gear Head 23. Gear ollar D 25. Single-Row earing 26. Fix Nut for ngle Shaft 27. Trust earing 28. over 2 (for Drilling) 29. Shell Type Needle earing 30. Spacer 31. ngle Shaft (for Drilling) 32. Nut 33. ngle Shaft (for Tapping) 34. Draw Nut & Washer 35. Positioning Pin 36. racket

54 TP SLEEVES MST RITE NGLE TTHMENTS PRTS ND ESSORIES FOR HLF ND UNIVERSL HLF SERIES FOR HLF ND UNIVERSL HLF SERIES SIZE ORDER NO. NGLE HED TP SIZE D #4 - #6.141 # # # # / #4 - # #8.168 # # # / / / /2.367 # / /8.480 Note: Size #153 fits into ngle Heads 153 and 177 Types. Note: Size #155 fits into ngle Heads 155, 157 and 179 Types. Note: Size #157 fits into ngle Head 157. Note: Metric size tap sleeves are available upon request. NGLE SHFTS FOR HLF SERIES ORDER NO. FR-D7 FR-D12 FR-20 FR-T4 FR-T6 FR-T12 NGLE HED 152 Type 154 Type 156 Type 153 Type 155 Type 157 Type Note: ssembly Fixtures required for conversions & purchase separately. TSH-HF7 (p41) for #152 and #153. TSH-HF12 (p42) for #154 and #155 TS-H20 & TPN-H20 (p43) for #156 and #157. F-32, TP-U7F, & TP-U7 (p51) for #175, #176, and #177 TSS-HU20, TSH-HF12, & TPN-HU20 (p52) for #178 and #179 53

55 OMMON POSITIONING LOK N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS PRTS ND ESSORIES E D 10 ORDER NO. D E P-40R P-50R Note: Purchase ommon Positioning locks, P-40R & P-50R for Modular Type, Fixed Type, Half, and Universal Half ngle ttachments, except T30 Flange Tool Shanks. Note: ommon Positioning locks must be machined by purchaser to fit specific machines. onsult our sales engineers for more details ORDER NO. PPLILE TO H Note: Purchase ommon Positioning lock. H-01 is for Half ngle ttachments with T30 Flange Tool Shanks. Note: ommon Positioning locks must be machined by purchaser to fit specific machines. Please consult our sales engineers for more details. MOUNTING PLTES 60 ORDER NO. D E F G F E D F xM8 F xM10 G 54 Note: Mounting plates do not come with mounting holes. Purchaser must add mounting holes to fit a specific machine. Please consult our sales engineers for more details. Note: Mounting Plates are required for Flange Type ngle ttachments (p28).

56 14 N/ TOOLING SYSTEMS MST RITE NGLE TTHMENTS HORSEPOWER ND TORQUE HRTS HORSEPOWER HORSEPOWER , , 159, , 165, 175, RPM (1,000 MIN -1 ) TORQUE 35 TORQUE (FT-L) , , 159, , 165, 175, RPM (1,000 MIN -1 ) Note: Recommended grease is Mobil Mobilux EP-1 or Shell lvania No. 1 55

57 MST RITE NGLE TTHMENTS USTOM-MDE RITE NGLE TTHMENTS 56

58 MST SLIMLINE SHRINK-FIT HUKING SYSTEM SUPER URY WITHIN T.I.R. INRESE RIDE TOOL LIFE UP TO 300%. INTERFERENE-FREE OPERTION WITH 3 TPERED ODY ND MINIMUM WLL THIKNESS OF.059 OPTIMUM LNED DESIGN FOR HIGH SPEED OPERTION OVER 40,000 RPM. VRIETY OF PROJETION LENGTH. DVNED OOLNT THRU ODY DESIGN. 57

59 MST SLIMLINE SHRINK-FIT HUKING SYSTEM PTENTED Slimline is a remarkable compact chucking system that uses a thermally induced shrink-fit procedure to grip carbide tool shanks with outstanding force and accuracy. To accomplish this, the Slimline system utilizes the difference in the coeffi cient of thermal expansion between the adapter and the carbide cutter shank. efore mounting a tool, the adapter tip is heated, causing it to expand. The cutter shank is then inserted. When the adapter cools down, it contracts securely around the shank. The heating and cooling of the adapter take place within the temperature range that cannot affects its physical properties. The system always maintains its design level performance. DRW-OLT.0002" TIR TPER DPTER Made of special, tough alloy steel with a high coefficient of thermal expansion. RIDE UTTING TOOL SHRINK-FIT GRIPPING Heating F (open) ooling (close) 58

60 MSTER HOLDERS N/ TOOLING SYSTEMS MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS REGULR TYPE Recommended for general operation. Maximum rigidity for heavy radial load. Wall thickness:.088" -.157" SLIM TYPE Recommended for semi-finish and finish operations. Wall thickness:.059" FLUSH TYPE oolant-thru holes at the nose of adapters for machining enhancement. STRIGHT DPTERS T OLLET HUK USTOM MODIFITION vailable in Regular and Slim types vailable in Solid arbide shanks for vibration-free maching with max. rigidity Recommended to use with T/TH ollet hucks (p69) for optimum accuracy. Min. wall thickness is.059" The Slimline s design allows machining in very tight spaces. Nonetheless, users with a need for an even slimmer toolholder can turn down the outside diameter. To assist in modifications, a complete set of Slimline D drawings is available. 59

61 V FLNGE TOOL SHNK N/ TOOLING SYSTEMS MST SLIMLINE SHRINK-FIT HUKING SYSTEM MSTER HOLDERS FIG. 1 FIG. 2 L L TPER ORDER NO. L 1 WT (L.) FIG Note: Purchase Slimline adapters and wrench, W-135 (p78), separately. T FLNGE TOOL SHNK FIG. 1 FIG. 2 L a L 3 TPER ORDER NO. RET KNO a L WT (L.) FIG MS-I MS-II Note: Purchase Slimline adapters and wrench, W-135 (p78) for , separately. Note: comes with a special retention knob/draw bolt in MS-I ( ) configuration comes with a special retention knob/draw bolt in MS-II ( ) configuration. 60

62 MST SLIMLINE SHRINK-FIT HUKING SYSTEM MSTER HOLDERS FIG. 1 L FIG. 2 L L 1 3 L 1 3 L FIG. 3 FIG. 4 L 1 3 L 2 L L HSK FLNGE TOOL SHNK TPER ORDER NO. L L 1 L 2 1 WT. (L.) FIG. E50 050E E63 063E F63 063F F80 080FPD Note: Purchase Slimline adapters and wrenches, W-135 (p78), separately. Note: oolant duct is furnished with and only. Note: 080FPD is for Makino MG machines only. 61

63 MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS - REGULR TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L H D SFETY MRK* INH SIZE Ø1.02 ORDER NO. D L L 1 1 H MX INSERTION LENGTH Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø1/8" - Ø3/16" and h7: Ø1/4" - Ø1/2", per ritish Standard Limits of Tolerance for selected shafts: S4500:

64 MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS - REGULR TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN 1 L L 1 3 H D SFETY MRK* METRI SIZE Ø1.02 ORDER NO. D L L 1 1 H MX INSERTION LENGTH MM MM MM MM MM MM Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø12MM, per ristish Standard Limits of Tolerance for selected shafts: S4500:

65 MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS - SLIM TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L H D SFETY MRK* INH SIZE Ø ORDER NO. D L L 1 1 H MX INSERTION LENGTH Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø1/8" - Ø3/16" and h7: Ø1/4" - Ø1/2", per ritish Standard Limits of Tolerance for selected shafts: S4500:1969.

66 MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS - SLIM TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L H D SFETY MRK* Ø1.02 METRI SIZE ORDER NO. D L L 1 1 H MM 4MM 6MM 8MM 10MM 12MM MX INSERTION LENGTH Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø12MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:

67 MST SLIMLINE SHRINK-FIT HUKING SYSTEM TPER DPTERS - FLUSH TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED UILT-IN OOLNT THRU HOLES T THE NOSE L L H D SFETY MRK* METRI SIZE ORDER NO. D L L 1 1 H MM 4MM 6MM 8MM Ø MM MM MX INSERTION LENGTH Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø12MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:

68 MST SLIMLINE SHRINK-FIT HUKING SYSTEM STRIGHT DPTERS - REGULR TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L 2 L 2 3 D SFETY MRK* H 2 L 2 1 M 3 D SFETY MRK* H FIG. 1 FIG. 2 METRI SIZE ORDER NO. D L M L H FIG mm mm mm mm mm mm mm mm mm mm mm Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø10MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:

69 MST SLIMLINE SHRINK-FIT HUKING SYSTEM STRIGHT DPTERS - SLIM TYPE GURNTEED URIES t Length of 4X DI " TIR DVNED OOLNT THRU ODY DESIGN GROUND HUK ODY FOR PERFET TOOL LNE L L 1 L 2 1 L 3 3 H 2 D SFETY MRK* INH SIZE ORDER NO. D L L 1 L 2 L H MX INSERT. LENGTH Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø1/8" - Ø3/16" and h7: Ø1/4" - Ø1/2", per ritish Standard Limits of Tolerance for selected shafts: S4500:

70 MST SLIMLINE SHRINK-FIT HUKING SYSTEM STRIGHT DPTERS - SLIM TYPE L L L 2 3 D SFETY MRK* 1 2 SFETY MRK* H FIG. 1 FIG. 2 2 L 2 M 3 H D METRI SIZE ORDER NO. D L L H FIG mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Note: M dimension for FIG. 2 is 3.82". Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø12MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:

71 MST SLIMLINE SHRINK-FIT HUKING SYSTEM STRIGHT SHNK - RIDE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE L DVNED OOLNT THRU ODY DESIGN L 1 L 2 3 M 3 D 2 1 SFETY MRK* H H 1 METRI SIZE 70 ORDER NO. D L M L 1 L H mm mm mm mm mm mm mm mm mm mm mm mm Note: Use with carbide cutting tools only. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø4MM and h7: Ø6MM - Ø10MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969.

72 MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 25E ND HSK 32E SERIES - REGULR TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN METRI SIZE L L SFETY MRK* H D TYPE ORDER NO. D L L 1 1 H E25 E32 WT (lb.) MX INSERT LENGTH E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM N/ Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Inch size holders are available upon request. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø5MM and h7: Ø6MM - Ø16MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations U.S. Pat. No. 5,311,654; 5,582,494; and 4,818,

73 MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 25E ND HSK 32E SERIES - SLIM TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L SFETY MRK* H D INH ND METRI SIZE 72 TYPE ORDER NO. D L L 1 1 H E25 E32 Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø5MM and h7: Ø6MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations U.S. Pat. No. 5,311,654; 5,582,494; and 4,818,161. WT (lb.) MX INSERT LENGTH E MM E MM E /8" E /8" E MM E MM E MM E MM E MM E MM E MM E MM E /8" E MM E MM E MM E MM

74 GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN METRI SIZE N/ TOOLING SYSTEMS MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 40E SERIES - REGULR TYPE TYPE ORDER NO. D L L 1 1 H L 1 L 1 3 D SFETY MRK* H E MM E MM E L 3MM E MM E MM E MM E L 4MM E MM E MM E MM E40 E L 6MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø5MM and h7: Ø6MM - Ø20MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations U.S. Pat. No. 5,311,654; 5,582,494; and 4,818,161. WT. (lb.) MX INSERT LENGTH 73

75 74 TYPE ORDER NO. D L L 1 1 H E40 N/ TOOLING SYSTEMS MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 40E SERIES - SLIM TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN INH ND METRI SIZE WT. (lb.) MX INSERT LENGTH E MM E MM E L 3MM E MM E /8" E MM E MM E L 4MM E MM E MM E MM E L 6MM E MM E MM E MM E MM E MM E MM E MM Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø1/8" & Ø3MM - Ø5MM and h7: Ø6MM - Ø10MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations Pat. No. 5,311,654; 5,582,494; and 4,818,161. L L SFETY MRK* H D

76 MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 50E SERIES - REGULR TYPE GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN L L SFETY MRK* H D METRI SIZE TYPE ORDER NO. D L L 1 1 H E50 WT. (lb.) MX INSERT LENGTH E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM E MM Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø5MM and h7: Ø6MM - Ø20MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations Pat. No. 5,311,654; 5,582,494; and 4,818,

77 76 GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN METRI SIZE TYPE ORDER NO. D L L 1 1 H E50 N/ TOOLING SYSTEMS MST SLIMLINE HSK SMLL SHNK, SHRINK-FIT HUKING SYSTEM HSK 50E SERIES - SLIM TYPE WT. (lb.) L 1 L 1 3 D SFETY MRK* H MX INSERT LENGTH E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm E mm Note: Use with carbide cutting tools only. oolant Duct is not furnished. Note: * means carbide cutting tool shank should be inserted beyond the safety mark for optimum accuracy and rigidity. Note: Require a cutter shank tolerance of h6: Ø3MM - Ø5MM and h7: Ø6MM - Ø20MM, per ritish Standard Limits of Tolerance for selected shafts: S4500:1969. Note: Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations U.S. Pat. No. 5,311,654; 5,582,494; and 4,818,161.

78 MST SLIMLINE SHRINK-FIT HUKING SYSTEM SOLID SERIES MONO SOLID SERIES GURNTEED URIES t Length of 4X DI " TIR GROUND HUK ODY FOR PERFET TOOL LNE DVNED OOLNT THRU ODY DESIGN VILLE FROM 1/8-1" & 3-25MM WITH VRIETY OF GGE LENGTH IN REGULR & SLIM TYPES IN T40, T50, T40, HSK63, ND HSK100 2 SPEIL LLOY STEELS T HUKING RE (HIGH OEFFIIENT OF TERML EXPNSION) & TPER SHNK (HIGH HET RESISTNE) FOR OPTIMUM URY & RIGIDITY URVE SOLID SERIES IDEL FOR 5 XIS MHINING OPTIMUM RIGIDITY MINIMIZES INTERFERENE IDEL FOR DEEP VITY PPLITION SLIMLINE URVE Std. utting Tool Min. Overhang Shrink-fit tool holders are manufactured pursuant to a license from Tooling Innovations U.S. Pat. No. 5,311,654; 5,582,494; and 4,818,

79 MST SLIMLINE SHRINK-FIT HUKING SYSTEM - ESSORIES OLLET STNDS OLLET TRYS ORDER NO. SDK-01 ORDER NO. SDH-01 Note: For storing up to 25 adapters. WRENH FOR TWO-PIEE SLIMLINE Note: luminum design for high-efficient cooling of cutting tools. ORDER NO. W-135 STOPPERS (STNDRD TYPE) STOPPERS (G TYPE) D Note: D means shank diameter. ORDER NO. SHNK DI. HS-1/8 1/8" HS-3/16 3/16" HS-1/4 1/4" HS-3/8 3/8" HS-1/2 1/2" ORDER NO. HS-3 HS-4 HS-6 HS-8 HS-10 HS-12 HS-16 HS-20 SHNK DI. 3MM 4MM 6MM 8MM 10MM 12MM 16MM 20MM ORDER NO. D HS-1/8 1/8" HS-3/16 3/16" HS-1/4 1/4" HS-3/8 3/8" HS-1/2 1/2" ORDER NO. HS-3 HS-4 HS-6 HS-8 HS-10 HS-12 HS-16 HS-20 HS-25 D 3MM 4MM 6MM 8MM 10MM 12MM 16MM 20MM 25MM 78

80 MST SLIMLINE SHRINK-FIT HUKING SYSTEM - ESSORIES TPER POT DPTERS -01 DH-40 DH-50 DH-SLK ORDER NO. DH-HSK25 DH-HSK32 DH-HSK40 DH-HSK50 DH-40 DH-50 DH-SLK -01* SETTING GGE FOR UTTER PROJETION LENGTH SHNKS E25 E32 40/E40 E50/F63 T40/T40/63 T50 SLIMLINE DPTER POT SE/100 Note: DH-SLK is used with Slimline dapters. Note: *means -01 can be used as a base or as an adapter pot as shown. Note: ll DH adapters need to be mounted on DH-SLK for use. D HOW TO USE SETTING GGE When cutting tools have the same dia. as cutting portion and shank portion L FIX GST GST MESUREMENT SLIT STOPPER DJ. KNO DJUSTMENT ORDER NO. D L HJ-3 3MM HJ-4 4MM HJ-6 6MM HJ-8 8MM HJ-10 10MM HJ-12 12MM HJ-16 16MM HJ-20 20MM HJ-25 25MM Note: vailable in metric size cutters. DJUSTMENT L FIX L +.08 When cutting tools have smaller cutting dia. as the cutting portion and shank portion +2MM SST 79

81 MST SLIMLINE HOT IR HETERS FOR SHRINK-FIT HUKING SYSTEM HET ROO Y 1500 REOMMENDED FOR 2 PIEE SLIMLINE DPTERS ND E25 SERIES SHRINK-FIT TOOL HOLDERS MOST EONOMIL HOT IR HETER VERGE HETING TIME*: 2-3 MINUTES FOR UTTER INSERTION 3-5 MINUTES FOR UTTER REMOVL 1 pair Heat Resistant Gloves 1 pc Nozzle 1 pc Stop Watch 1 pc dapter Stand 1 pc Tweezers 1 pc Heater Stand ssy Heater Stand ssembly dater Stand HET ROO Y 3000 ORDER NO. POWER ONSUMPTION DIMENSIONS (in) WEIGHT (lb.) HR V-1500W 13.4 X 6.3 X Note: *Heating time varies depending on size of toolholders and cutting tools. REOMMENDED FOR NY SIZE SHRINK-FIT TOOL HOLDERS POWERFUL 3000 WTTS HETING GUN VERGE HETING TIME*: 1-2 MINUTES FOR UTTER INSERTION 2-3 MINUTES FOR UTTER REMOVL 1 pair Heat Resistant Gloves 1 pc Nozzle 1 pc Stop Watch 1 pc Tweezers 1 pc Nozzle over, HR- NG-01 1 pc dj. Heater Stand, HR-LS-01 Photo shown with optional accessories and Slimline Holder. ORDER NO. POWER ONSUMPTION DIMENSIONS (in) WT. (lb.) HR-03S V-3000W 16.7 X 7.9 X Note: *Heating time varies depending on size of toolholders and cutting tools. Note: Optional positioning plate for radial adustment, HR-PP-01, is available upon request. 80

82 MST T/TH ULTR-PREISION OLLET HUKS FOR HIGH SPEED, HIGH FEED-RTE PPLITIONS THE MOST URTE OLLET HUKS IN THE INDUSTRY.0002" T.I.R. T LENGTH OF 4X DI. FOR P-GRDE OLLET ONSTNT LNE DESIGN FOR HIGH-RPM PPLITIONS DVNED THRU ODY OOLNT, PRESSURIZED UP TO 1,000 PSI ENGINEERED FOR ULTIMTE RIGIDITY IDEL 6 OLLET TPER ENSURES SUPER PERFORMNE 81

83 MST T/TH ULTR PREISION OLLET HUKS FOR HIGH-SPEED, HIGH FEED-RTE MHINING ENGINEERED FOR MXIMUM RIGIDITY Sturdy MST ollet hucks provide stable, vibration-free machining and unmatched tool-holding capability... ollets feature a 6 taper angle, which provides tight grip and superior accuracy. massive chuck body efficiently dampens and/or absorbs harmonics at high RPM. MST ollet hucks are engineered to resist deflection even under severe cutting force. Note: 6 degree for #116 and #118, and 8 degree for #113. IDEL 6 TPER NGLE FOR SUPER PERFORMNE Thick 6 16 Small Deflection Minimum Projection Length TUL HUKING LENGTH Large Projection Length Large Deflection OMPRISON TO 16 TPER OLLETS 6 taper angle secures a longer chucking length of cutting tools and creates a higher wedge effect, providing a min. deflection of cutting tools. 16 taper system provides a larger chucking range; however, the cutting force is exerted on the collet nut due to larger collet projection length, resulting in chattering or accidental ejection of cutting tools. With a 6 taper angle, the minimum projection length assures optimum cutting performance, because most of cutting forces are on the sturdy T/TH collet chuck body. 82 Thin

84 MST T/TH ULTR PREISION OLLET HUKS FOR HIGH-SPEED, HIGH FEED-RTE MHINING DVNED DUL NGLE LMPING SYSTEM FIG. 1 DUL NGLE LOKING SYSTEM (MST T/TH OLLET HUKS) FIG. 2 SINGLE NGLE LOKING SYSTEM (OTHER RND) OMPRISON TO SINGLE NGLE LMPING SYSTEM The internal part of T/TH collet nuts are machined in a single chucking hardturning process. This process ensures superb concentricity, outstanding surface finish, and maximum gripping force throughout the length of collet, resulting in minimum friction. In addition, the dual angle clamping system guarantees a secure gripping force at the face of collet nut, where the maximum rigidity is needed in order to perform today s advanced high-speed and high-feed machining. single angle clamping system shown in Fig. 2, however, loses significant amount of gripping force at the face of collet nut, where all the cutting tool support is required to maintain rigidity in severe machining process. lack of gripping force at the face of collet nut also causes larger deflection of cutting tools under severe stress. 83

85 MST T/TH ULTR PREISION OLLET HUKS FOR HIGH-SPEED, HIGH FEED-RTE MHINING URY ollets Guaranteed ccuracy.0002" T.I.R. Peripheral Flank Wear Superior oncentricity Enhances Tool Life D L UP TO.40" 4X D " 1.6".80" ND OVER 2.4" PERIPHERL FLNK WER ollet huck Nuts MST T/TH ollet huck nuts are machined in a complete, single chucking, hard turning process. This process ensures a superb concentricity and an optimum chucking force with absolutely no collet distortion. LNE MST ollet hucks keep their balance... MST's onstant alance TM hucks eliminate the need for balancing, even when cutters are changed. These T ollet hucks are especially designed for high-speed and high-feed rate applications. onsult with our sales engineers for details as there are certain restrictions, including mass of machine spindle, cutting tools, etc. First choice for accuracy... MST T/TH ollet hucks are built with a high degree of concentricity that extends cutter life up to 300%, depending on RPM and tool length. Ultra accuracy at high RPM... t high RPM, accuracy becomes extremely critical. MST ollet hucks are able to hold end mill concentricity to.0002" TIR (.0004" TIR for a standard grade collet) at the work surface. 84

86 MST T/TH ULTR PREISION OLLET HUKS FOR HIGH-SPEED ND HIGH FEED-RTE MHINING DVNED THRU-ODY OOLNT SYSTEM OOLNT DISTRIUTION SYSTEMS oolant Thru utter oolant round Tool oolant Thru ollet MST offers a variety of thru-body cooling systems. ecause high pressure and thru-cutter cooling maximize tool life, the thru-body cooling is the most preferred cooling method for high-speed, high feed-rate machining. MST offers thru-cutter cooling pressurized up to 1,000 PSI. 85

87 MST T ULTR-PREISION OLLET HUKS OOLNT SREWS (Optional accessory) V FLNGE TOOL SHNK TPER ORDER NO. RNGE * PPLILE UTTER SHNK DI. OOLNT SREW Note: Purchase coolant screws (p89), collets (p90), and wrenches (p89) separately. Note: coolant screw is an optional accessory and required for the coolant thru cutter. Note: * means not a standard T configuration. Make sure T of your machine accepts this configuration. 86

88 MST T ULTR-PREISION OLLET HUKS OOLNT SREWS (Optional accessory) T FLNGE TOOL SHNK TPER ORDER NO. RNGE PPLILE UTTER SHNK DI. OOLNT SREW Note: Purchase coolant screws (p89), collets (p90), and wrenches (p89) separately. Note: coolant screw is an optional accessory and required for the coolant thru cutter. 87

89 N/ TOOLING SYSTEMS MST TH ULTR-PREISION OLLET HUKS D OOLNT DUT OOLNT SREWS (Optional accessory) HSK FLNGE TOOL SHNK 88 TYPE ORDER NO. RNGE D PPLILE UTTER SHNK DI. OOLNT SREW E32* 032E F F63 063F F Note: coolant duct comes with MST TH Ultra Precision ollet huck as a standard accessory for 63 and 100 shanks only. Note: coolant screw is an optional accessory and required for the coolant thru cutter. Note: Purchase collets (p90), coolant screws (p89), and wrenches (p89) separately. Note: * means collet chuck furnished with a special collet nut.

90 ESSORIES FOR MST T/TH ULTR-PREISION OLLET HUKS OOLNT SREWS G D 1 L D W ORDER NO. L D D 1 G W M14 X 1.5 3MM M14 X 1.5 2MM M24 X 1.5 6MM M24 X 1.5 3MM M28 X 1.5 5MM OLLET NUTS SUKIM NUTS ORDER NO. HUK SIZE # H # S # # H # # H # Note: means T, H means TH, and S means 032E ORDER NO. TOOL SIZE / / / / / / / / / / / / WRENHES ORDER NO. HUK SIZE # S # # # Note: S means 032E

91 OLLETS FOR MST T/TH ULTR-PREISION OLLET HUKS 90 INH SIZE OLLET SIZE ORDER NO. 1/ / * 1/ / * 3/ / / * 3/ / * 1/ / / / OLLET HUK #113 #116 5/ * 3/ / * #118 1/ / / Note: ollet collapsibility.008" Note: * means the size not in stock. Note: When ordering, specify ORDER NO. METRI SIZE OLLET SIZE ORDER NO. 3MM MM MM MM MM MM MM MM MM MM MM MM MM OLLET HUK #113 #116 8MM MM MM #118 16MM MM MM Note: The last number in ORDER NO. denotes nominal diameter. Note: ollet collapsibility is 0.2mm in diameter on all sizes. Note: Ultra Precision Grade collets are available. dd P at the end of ORDER NO. Note: When ordering, specify ORDER NO.

92 MST DETa-1 OLLET HUKS 070 ND 120 SERIES THE LL-IN-ONE OLLET HUKS FOR DRILLING, END MILLING, TPPING, ND REMING PTENTED MOST PREISE OLLET HUK " T.I.R. T LENGTH OF 4X DI. WIDE OLLPSE RNGE UP TO.080" PER OLLET. INRESE RIDE TOOL LIFE: N VERGE OF 200% TO 300% PERFET SOLUTION TO REMING PROLEMS, SUH S OVERSIZE, OUT OF ROUND, NOT STRIGHT, POOR FINISH, ET. DETa-1 N PROVIDE OOLNT THRU THE MHINE SPINDLE, PRESSURISED UP TO 1,000 PSI ON SOME MODELS. 91

93 MST DETa-1 OLLET HUKS 070 ND 120 SERIES TYPE - NUT TIGHTENING Intermediate Nut ollet Nose Dia. The collet is tightened with the intermediate nut, which is set back for better clearance. Minimum nose diameter: Model Model Ideal for drilling, reaming, and tapping. TYPE ND E TYPE - NUT TIGHTENING Rod The collet is tightened with the draw-bolt. Nose Dia. The nut is eliminated from the nose, benefitting high RPM operation. Draw olt ollet Minimum nose diameter: Model Model Model E Model E Ideal for milling with E Type OLLETS FOR DETa-1 OLLET HUKS HUK SIZE ORDER NO. RNGE # #

94 MST DETa-1 OLLET HUKS - TYPE 070 ND 120 SERIES V FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F # # # # Note: Purchase wrenches (p156) and collets (p92) separately. T FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F # # # # Note: Purchase wrenches (p156) and collets (p92) separately. 93

95 MST DETa-1 OLLET HUKS - TYPE 070 ND 120 SERIES V FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F # # # # Note: Purchase collets (p92) and wrenches (p98) separately. The wrench for 070 is W-135 and TW-6 for T FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F # * # # # Note: Purchase collets (p92) and wrenches (p98) separately. The wrench for 070 is W-135 and TW-6 for 120. Note: * requires a special retention knob. Specify machine manufacture s name and model number for a quotation.

96 MST DETa-1 OLLET HUKS - TYPE 070 ND 120 SERIES F G H HSK FLNGE TOOL SHNK E D TYPE ORDER NO. RNGE OLLET # # # # TYPE D E F G H Note: Purchase wrenches (p156) and collets (p92) separately. Note: oolant ducts are furnished for all sizes

97 MST DETa-1 OLLET HUKS - E TYPE 070 ND 120 SERIES V FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET D E F G E # E E # E E # E Note: Purchase wrenches (p98) and collets (p92) separately. Note: coolant cap is an optional accessory. T FLNGE TOOL SHNK 96 TPER ORDER NO. RNGE OLLET D E F G H I E # E E # E Note: Purchase wrenches (p98) and collets (p92) separately. Note: coolant cap is an optional accessory.

98 MST DETa-1 OLLET HUKS - E TYPE 070 ND 120 SERIES E FIG. 1 D oolant ap E FIG. 2 D oolant ap HSK FLNGE TOOL SHNK TYPE ORDER NO. RNGE OLLET D E FIG. 063-E E # E E E E # E E E # E E E # E Note: Purchase wrenches (p98) and collets (p92) separately. Note: coolant cap (p98) is an optional accessory. Note: oolant ducts are furnished for all sizes. 97

99 OPTIONL ESSORIES FOR MST DETa-1 OLLET HUKS 070 ND 120 SERIES - ND E TYPES OOLNT PS ORDER NO. OLLET HUK E E120 Note: coolant cap comes with O-ring. SPERS - OOLNT THRU GROOVE TYPE ORDER NO. OLLET HUK / /16 E / / / / /16 E / /2 LNKS ORDER NO. OLLET HUK E E120 WRENH FOR TYPE & E TYPE Drawing of W-135 ORDER NO HUK SIZE W-135 5mm , E070, E120 TW-6 6mm Note: When tightening or loosening a collet, T-wrench can be directly applied for draw-bolt thru the hole of retension knob. The hole dia. has to be larger than.230 for W-135 and.275 for TW-6. 98

100 MST DETa-1 OLLET HUKS 030 SERIES FOR ULTR-PREISION MILLING ND DRILLING PPLITIONS MOST OMPT OLLET HUKS IN THE INDUSTRY MOST PREISE OLLET HUKS " T.I.R. T LENGTH OF 4X DI. EXTENDS RIDE TOOL LIFE UP TO 300% OLLETS RE MDE OF MRGING LLOY STEEL FOR EXTR DURILITY. 99

101 MST DETa-1 OLLET HUKS - TYPE 030 SERIES FIG. 1 L FIG. 2 L L 2 L 1 L 2 L FIG. 3 L L 2 L 1 * 1 DETILS OF OLLET HUK TYPE/SHNK ORDER NO. L L1 L2 1 FIG. T T40 T E32 E E40 E E50 E F63 F F mm mm Note: * means RNGE is Note: Purchase collets (p102) and optional wrench, F-22 (p102), separately. Note: oolant Duct is furnished with 63 models only

102 FIG. 1 MST DETa-1 OLLET HUKS - TYPE 030 SERIES L FIG. 2 L L 1 L 1 FIG. 3 L L 2 L 1 * 1 DETILS OF OLLET HUK TYPE/SHNK ORDER NO. L L1 L2 FIG. T T40 T L L L E25 E E32 E E40 E E50 E F F63 F F L mm mm mm Note: * means RNGE is Note: Purchase collets (p102) and optional 3mm wrench, DW (p102), separately. Note: oolant Duct is furnished with 63 models only

103 OLLETS MST DETa-1 OLLET HUKS 030 SERIES ORDER NO. RNGE ROD M4 ORDER NO. PR-DT WRENHES 4.33 ORDER NO. HOLDER TYPE F-22 22MM Type 4.33 ORDER NO. HOLDER TYPE DW MM Type 102

104 SHELL END MILL RORS VRIETY OF PROJETION LENGTH UP TO 15 INH PREISION GROUND PILOT DIMETER ND UTTER MOUNTING FE ONENTRIITY WITHIN.0002" TIR T PILOT MILLED ND HRDENED DRIVE KEYS MDE OF HIGH QULITY HROME MOLYDENUM LLOY STEEL LIGHT WEIGHT HOLLOW SHNK MODEL WITH DDED RIGIDITY VILLE UPON REUQEST 103

105 V-FLNGE TOOL SHNK SHELL END MILL RORS FIG. 1 FIG. 2 FIG

106 V-FLNGE TOOL SHNK SHELL END MILL RORS FIG. 4 FIG

107 V-FLNGE TOOL SHNK SHELL END MILL RORS TPER ORDER NO. D E F G H FIG / / / / / / / / Note: rbor Screw and Keys furnished. For Drive Key sizes, see p

108 T-FLNGE TOOL SHNK SHELL END MILL RORS TPER ORDER NO. D E F G FIG / / / / / / Note: rbor Screw and Keys furnished. Note: for Drive Key Sizes, see p

109 END MILL HOLDERS VRIETY OF PROJETION LENGTH UP TO 12 INH PRE-LNED SYMMETRILLY FOR HIGHER RPM UP TO 1" EPTS DOULE-END END MILLS UP TO 1" ONENTRIITY WITHIN.0002" TIR T FE HRDENED ND PREISION GROUND MDE OF HIGH QULITY HROME MOLYDENUM LLOY STEEL 108

110 V-FLNGE TOOL SHNK STUY END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. TPER Symmetrically alanced V Flange Removed for Symmetrical alance Taper ontact 90% Taper Tolerance over 12".0005" Surface Roughness 6 Micro Inch Taper Roundness.00004" TIR Removed for Symmetrical alance TPER ORDER NO ** 3/ ** * 1-1/ Note: ccepts single-end end mills only. Note: est balance is obtained with Weldon shank end mills. Note: * means not a standard T configuration. Make sure T of your machine accepts this configuration. Note: ** means pre-balanced symmetrically. Note: See p154 for set screws. 109

111 V-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. TPER V Flange is Symmetrically alanced TPER Removed for Symmetrically alanced V Flange is Symmetrically alanced Removed for Symmetrically alanced TPER V Flange is Symmetrically alanced Removed for Symmetrically alanced TPER 110

112 V-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. FIG. 5 FIG. 6 FIG

113 V-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. TPER ORDER NO. D E F G H FIG * * # * * / * * / * * / * * / * * / * * / * * / * / / Note: * means pre-balanced symmetrically. Note: est balance is obtained with Weldon shank end mills. Note: ccepts double-end mills up to 1". 112

114 V-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. TPER ORDER NO. D E F G H FIG * * / * * / * / * * * / * / / / Note: * means pre-balanced symmetrically. Note: est balance is obtained with Weldon shank end mills. Note: ccepts double-end mills up to 1". 113

115 T-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. 114

116 T-FLNGE TOOL SHNK END MILL HOLDERS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. TPER ORDER NO. D E F G H FIG * # * / * / * / * / * / * / * / * # * * / * * / * * / * * / * * / * * / * * / * * / / Note: * means pre-balanced symmetrically. Note: The best balance is obtained with Weldon shank end mills. Note: ccepts double-end end mills up to 1"

117 STRIGHT SHNK END MILL HOLDER EXTENSIONS WITHOUT FLT ORDER NO. D E F Note: Straight shank provided without flat. Note: See p154 for set screws. 116

118 MILLMX MILLING HUKS HUKING FORE combination of increased number of needle rollers and 6 tapered grooves inside of the chuck body exerts 2,500 ft-lb. chucking force. RIGIDITY Engagement of nose piece with chuck body creates uni-body structure and increases rigidity tremendously. URY Guaranteed within.0004" LIFE High quality material - nickel chrome molybdenum steel, hardend and sub-zero treatment guarantees long life. 117

119 MILLMX MILLING HUKS Taper ontact 90% Taper Tolerance over 12".0005" Surface Roughness 6 Micro Inch Taper Roundness.00004" TIR UNI ODY STRUTURE Nose piece engages with chuck body solidly and becomes a part of the body when it is tightened. The uni-body structure not only increases the rigidity dramatically against the bending motion, but also eliminates the vibration during milling operation. 6 TPERED GROOVES They enhance better shrinkage of the bore and also increases the friction resistance in chucking by eliminating the effect of oil film on the tool shank. OMPLETELY SELED MEHNISM Specifically designed seals keep the inside mechanism completely free from coolant, dirt, chips, etc. and enables continuous maintenance free operation. DDED HUKING FORE Needle roller with 6 tapered grooves in the chuck body exert far greater chucking force over the entire chucking length, especially increasing its force at the bore. SLIM NOSE Ideally tapered nose piece minimizes work-piece interference and provides ample space for chip clearance. The surface is precision ground for vibration free rotation. 118

120 MILLMX MILLING HUKS V FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET /16-3/4 # /16-1-1/4 # /16-3/4 # /16-1-1/4 # T FLNGE TOOL SHNK TPER ORDER NO. RNGE OLLET /16-3/4 # /16-1-1/4 # STRIGHT END MILL OLLETS Note: Purchase wrenches (p156) separately. ORDER NO. OLLET / / /16 # / / / / / / / #110 1/ / / /

121 ER HIGH PREISION MIRO MILLING HUKS PRE-LNED FOR HIGHER R.P.M. PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. GURNTEED URY WITHIN.00015" T FE GROUND HUK ODY FOR PERFET TOOL LNE OOLNT THRU ODY UP TO 1500 PSI MDE OF HIGH QULITY HROME MOLYDENUM LLOY STEEL 120

122 V FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS PRE-LNED FOR HIGHER R.P.M. GURNTEED URIES Face of huck:.00015" TIR t Length of 4X Dia.:.00040" TIR OOLNT-THRU ODY Up to 1,500 PSI with coolant disc and coolant nuts Taper ontact 90% Taper Tolerance over 12".0005" Surface Roughness 6 Micro Inch Taper Roundness TIR Note: V Flange is symmetrically balanced. GROUND HUK ODY FOR PERFET TOOL LNE 121

123 V FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS PRE-LNED FOR HIGHER R.P.M. 122

124 V FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS TPER ORDER NO. RNGE OLLET D FIG #101 (ER8) #102 (ER11) # (ER16) # (ER20) # (ER25) # (ER32) Note: Purchase collets (p128) and wrenches (p155) separately. 123

125 V FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS TPER ORDER NO. RNGE OLLET D FIG # (ER16) # (ER20) # (ER25) # (ER32) Note: Purchase collets (p128) and wrenches (p155) separately. 124

126 T FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS PRE-LNED FOR HIGHER R.P.M. 125

127 T FLNGE TOOL SHNK ER HIGH PREISION MIRO MILLING HUKS PRE-LNED FOR HIGHER R.P.M. GURNTEED URIES Face of huck:.00015" TIR t Length of 4X Dia.:.00040" TIR OOLNT-THRU ODY Up to 1,500 PSI with coolant disc and coolant nuts. GROUND HUK ODY FOR PERFET TOOL LNE TPER ORDER NO. RNGE OLLET FIG # (ER8) # (ER11) (ER16) # (ER25) # (ER32) # # (ER8) # (ER11) (ER16) # # (ER20) # (ER25) # (ER32) Note: Purchase collets (p128) and wrenches (p155) separately. 126

128 ER HIGH PREISION MIRO MILLING HUK EXTENSIONS ORDER NO. RNGE OLLET D E #101 (ER8) #102 (ER11) #103 (ER16) Note: Purchase collets (p128) and wrenches (p155) separately. 8MM / /

129 ER OLLETS SIZE RNGE 101 (ER8) (ER11) (ER16) (ER20) (ER25) (ER32) (ER40) SIZE HUKING RNGE ORDER NO. SIZE HUKING RNGE ORDER NO #101 (ER8) #103 (ER16) #102 (ER11) #107 (ER20) Note: ollet collapses at.019" for #101 & #102, and at.039" for #103, #107, #108, #109, & #111. Note: When Ordering, specify ORDER NO. Note: High Precision Grade ollets are available. dd "P" to the end of ORDER NO. Note: Inch size collets are available upon request. 128

130 ER OLLETS SIZE HUKING RNGE ORDER NO. SIZE HUKING RGE ORDER NO #108 (ER25) #111 (ER40) #109 (ER32) Note: ollet collapses at.019" for #101 & #102, and at.039" for #103, #107, #108, #109, and #111. Note: When Ordering, specify ORDER NO. Note: High Precision Grade ollets are available. dd "P" to the end of ORDER NO. Note: Inch size collets are available upon request. 129

131 ER TPPING OLLETS SIZE RNGE L 102(ER11) #4-# (ER16) #4-5/ S D 107(ER20) #8-1/ (ER25) #8-5/8, 1/8NPT (ER32) #8-13/16, 1/8NPT, 1/4NPT (ER40) 1/4-1", 1/8NPT, 1/4NPT, 3/8NPT, 1/2NPT SIZE TP SIZE D S L ORDER NO. #102(ER11) #4-# #4-# # #103(ER16) # # / / # # # #107(ER20) 1/ / / / / # # # / / #108(ER25) 3/ / / / / /8NPT Note: When Ordering, specify ORDER NO. 130

132 ER TPPING OLLETS SIZE TP SIZE D S L ORDER NO. # # # / / / #109(ER32) 7/ / / / / /8NPT /4NPT / / / / / / #111(ER40) 5/ / / /8NPT /4NPT /8NPT /2NPT Note: When Ordering, specify ORDER NO. 131

133 ER OOLNT NUTS HUK SIZE ORDER NO. OOLNT NUT ORDER NO. WRENH #103 (ER16) #107 (ER20) #108 (ER25) #109 (ER32) #111 (ER40) Note: Use oolant Nuts in conjunction with coolant discs. Purchase oolant Discs separately. ER OOLNT DISS RNGE ORDER NO. #103 (ER16) ORDER NO. #107 (ER20) ORDER NO. #108 (ER25) ORDER NO. #109 (ER32) ORDER NO. #111 (ER40) Note: Use oolant Discs in conjunction with oolant Nuts. Purchase oolant Nuts separately. 132

134 ER OOLNT DISS RNGE ORDER NO. #103 (ER16) ORDER NO. #107 (ER20) ORDER NO. #108 (ER25) ORDER NO. #109 (ER32) ORDER NO. #111 (ER40)

135 TG OLLET HUKS PRE-LNED SYMMETRILLY FOR HIGHER R.P.M. GROUND HUK ODY FOR PERFET TOOL LNE GURNTEED URY WITHIN.00015" T FE OOLNT THRU ODY WITH SELING PD ON #100 MDE OF HIGH QULITY HROME MOLYDENUM LLOY STEEL 134

136 V FLNGE TOOL SHNK TG OLLET HUKS PRE-LNED FOR HIGHER R.P.M. GURNTEED URIES Face of huck:.00015" TIR t Length of 4X Dia.:.00040" TIR OOLNT-THRU ODY ack-up screw with sealing pad is available to convert conventional collet chuck to coolant thru body type. NUT FLUSH FE WITH OLLET GROUND HUK ODY FOR PERFET TOOL LNE Taper ontact 90% Taper Tolerance over 12".0005" Surface Roughness 6 Micro Inch Taper Roundness TIR TPER ORDER NO. RNGE OLLET * # * (TG100) * * #100 (TG100) * 8.00 Note: Purchase collets (p137) and wrenches (p156) separately. Note: * means the chuck body is ground for higher R.P.M. Note: * means V Flange is symmetrically balanced

137 T FLNGE TOOL SHNK TG OLLET HUKS PRE-LNED FOR HIGHER R.P.M 0NENTRIITY T VITY WITHIN.00015" TIR OOLNT-THRU ODY ack-up screw with sealing pad is available to convert conventional collet chuck to coolant thru body type. NUT FLUSH FE WITH OLLET GROUND HUK ODY FOR PERFET TOOL LNE TPER ORDER NO. RNGE OLLET * #100(TG100) Note: Purchase collets (p137) and wrenches (p156) separately. Note: * means that the chuck body is ground for higher R.P.M. 136

138 TG OLLETS TYPE RNGE INREMENT 100 (TG100) / OLLET SIZE ORDER NO. 3/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / OLLET SIZE ORDER NO. 9/ / / / / / / / / / / / / / / / / / / / / / / / / / / /

139 TP HOLDERS PTENTED TENSION ND OMPRESSION TYPE TP HOLDERS HRDENED ND PREISION GROUND MDE OF HIGH QULITY HROME MOLYDENUM LLOY STEEL 138

140 TP HOLDERS TENSION & OMPRESSION TYPE PTENTED TP DPTER V FLNGE TOOL SHNK TPER SIZE ORDER NO. RNGE 1 2 D* E* # # # # #4-1/2 1/8 1/2-1 1/4-1/2 #4-1/2 1/8 1/2-1 1/4-1-1/2 hand pipe hand pipe hand pipe hand pipe Note: * figures show the dimensions of Positive Drive Tap dapter. Note: Purchase Tap dapter (p141) separately

141 QUIK HNGE TP HOLDERS SHORT PROJETION TENSION & OMPRESSION TYPE 1/4 turn of lock nut presses 3 pcs. steel ball and clamps tap adapter. set screw on the lock nut for further assurance of locking. Designed for N/ turning, and short length eliminates clearance problem. xial float, tension & compression built into the shank for most ideal tapping. SIZE ORDER NO. RNGE D E F G /4 #4-1/2 # /16 3/ /8 PT Note: Purchase Tap adapters (p141) separately. 140

142 TP DPTERS WITH POSITIVE DRIVE (NON-TORQUE ONTROL) Quick-change of tap adapters and taps insertion and removal in seconds PTENTED SIZE ORDER NO. TP DPTER TPD12-#4-# TPD12-# TPD12-# TPD12-# TPD12-1/ # TPD12-5/ TPD12-3/ TPD12-7/ TPD12-1/ TPD12-1/8PTSS TPD12-1/8PTLS TPD24-1/ TPD24-9/ TPD24-5/ TPD24-11/ TPD24-3/ # TPD24-13/ TPD24-7/ TPD24-15/ TPD TPD24-1/4 PT TPD24-3/8 PT TPD24-1/2 PT

143 LEUTER HI-SPEED HEDS HIGH SPEED MILLING ND DRILLING ON DIES, LUMINUM PRTS, EDM ELETRODES, ET. HIGH SPEED OPERTION FROM 4,000 TO 60,000 R.P.M ONTINUOUS ND SMOOTH OUTPUT FROM 400 TO 900W UTOMTI SHUT-OFF SWITH FOR SFETY LOD MONITORING METER ON POWER SUPPLY QUIK DISONNETING ELETRI ORD PROVIDED WITH POWER SUPPLY 142

144 LEUTER HI-SPEED HEDS NO MHINE SPINDLE ROTTION REQUIRED 4,000-60,000 R.P.M Stepless variable speed control ONTINUOUS SMOOTH OPERTION FOR MNY HOURS Self contained, built-in air cooling system IR PURGE uilt-in air purge system ensures trouble-free operation for many years to come. NO DILY MINTENNE REQUIRED Spindle bearing completely sealed and packed with special grease, run many months without maintenance ONENTRIITY WITHIN.0004" T.I.R. T LENGTH OF 4X DI Ideal for ample high speed milling and drilling operations with wide variety of product line Hi-Speed Head Model No. HS-2550TP LOD METER ON POWER SUPPLY Displaying the machine load constantly at power supply to maximize efficiency Super finish at high feed rate in small grooving. UTOMTI SHUT-OFF FOR SFETY Power supply equipped with high efficiency inverter and automatic shut-off switch for over load, which can be synchronized with machine. REPLELE SHNK FOR VRIETY OF MHINE SPINDLE ON LL MODELS HS-3400TP HS-3300TP MODEL NO. POWER SUPPLY HS-2220 POWER SOURE OUTPUT (WTT) HS-2220TP 500 HS-2550TP HS V, HS-3300TP HS PH Hz HS-3400TP HS HS-600TP HS OUTPUT (WTT) HS-2220TP HS-600TP HS-2550TP (RPM) X 1000min-1 143

145 OFF N/ TOOLING SYSTEMS LEUTER HI-SPEED HEDS MODEL #HS-2220TP 3.69 Ideal for small milling on dies and small drilling applications L H MX 22,200 RPM G F H Dimensions: 9.92 x 6.89 x HI-SPEED HED 144 ORDER NO. R.P.M HS-2220TP 4,000-22,200 SHNKS OUTPUT (WTT) 500 RNGE D E F G H TPER V FLNGE T FLNGE NMT STRIGHT / WT* (L.) Note: Select the shank (bolted-on and replaceable) when ordering. Note: omplete with shank, power supply, storage stand, wrenches, and collets (1 ea. for 1/8", 3/16", and 1/4"). Note: * means total weight with shank. Note: oth V and T shanks come without flange for T. D E OLLETS ORDER NO. SIZE

146 OFF N/ TOOLING SYSTEMS LEUTER HI-SPEED HEDS MODEL #HS-2550TP 3.69 Ideal for small milling on dies and small drilling applications L H Dimensions: 9.92 x 6.89 x MX 40,000 RPM F H G HI-SPEED HED D E ORDER NO. R.P.M OUTPUT (WTT) HS-2550TP 5,000 40,000 - RNGE D E F G H WT* (L.) 400 1/8-1/ Note: Select the shank (bolted-on and replaceable) when ordering. Note: omplete with shank, power supply, storage stand, wrenches, and collets (1 ea. for 1/8", 3/16", and 1/4"). Note: ** means total weight with shank. SHNKS TPER V FLNGE T FLNGE NMT STRIGHT / Note: oth V and T shanks come without flange for T. OLLETS ORDER NO. SIZE Note: No collapsible range for all collets. 145

147 OFF N/ TOOLING SYSTEMS LEUTER HI-SPEED HEDS MODEL #HS-600TP Ideal for ultra high speed milling and drilling applications 3.69 L H Dimensions: 9.29 x 6.89 x MX 60,000 RPM F H G HI-SPEED HED D E ORDER NO. R.P.M HS-600TP 20,000-60,000 OUTPUT (WTT) RNGE D E F G H WT* (L.) 450 1/8-1/ Note: Select the shank (bolted-on and replaceable) when ordering. Note: omplete with shank, power supply, storage stand, wrenches, and collets (1 ea. for 1/8", 3/16", and 1/4"). Note: * means total weight with shank. SHNKS TPER V FLNGE T FLNGE NMT STRIGHT / Note: oth V and T shanks come without flange for T. 146 OLLETS ORDER NO. SIZE Note: No collapsible range for all collets.

148 OFF N/ TOOLING SYSTEMS LEUTER HI-SPEED HEDS MODEL #HS-3300TP 3.69 Ideal for high speed milling on L parts with 3/8" end mills. MX 23,000 RPM Ideal for milling on dies with ball nose end mills. L H Dimensions: 9.92 x 6.89 x F H G HI-SPEED HED D E ORDER NO. R.P.M OUTPUT (WTT) HS-3300TP 2,500 23,000 - SHNKS RNGE D E F G H WT* (L.) 900 1/8-1/ Note: Select the shank (bolted-on and replaceable) when ordering. Note: omplete with shank, power supply, storange stand wrenches, and collets (1 ea. for 1/8", 1/4", 3/8", and 1/2"). Note: * means total weight with shank. TPER V FLNGE T FLNGE NMT STRIGHT / Note: oth V and T shanks come without flange for T. OLLETS ORDER NO. SIZE Note: No collapsible range for all collets. 147

149 OFF N/ TOOLING SYSTEMS LEUTER HI-SPEED HEDS MODEL #HS-3400TP Ideal for high speed milling on L parts with 3/8" or 1/2" end mills MX 15,000 RPM upto 3/4" Ideal for milling on dies with ball nose end mills. Great as the main spindle of dedicated machine. L H Dimensions: 9.29 x 6.89 x F H G HI-SPEED HED D E 148 ORDER NO. HS-3400TP SHNKS R.P.M 2,500-15,000 OUTPUT (WTT) RNGE D E F G H WT* (L.) 900 1/8-3/ Note: Select the shank (bolted-on and replaceable) when ordering. Note: omplete with shank, power supply, storage stand, wrenches, and collets (1 ea. for 1/8", 1/4", 3/8", 1/2, and 3/4"). Note: * means total weight with shank. TPER V FLNGE T FLNGE NMT STRIGHT / Note: oth V and T shanks come without flange for T. OLLETS ORDER NO. SIZE Note: No collapsible range for all collets.

150 LEUTER HI-SPEED HEDS SMPLE UTTING ONDITIONS MILLING MODEL HS-2220TP HS-2550TP HS-600TP MTERIL NK55 Die Steel Epoxy Glass SKD11 Die Steel UTTING TOOL (DI x FLUTE LENGTH) DI. FLUTE LENGTH MT L R.P.M. DEPTH OF UT TOTL DEPTH FEED RTE (IPM) MIST LUE.039".394" arbide 15, ".394" Oil.020".059" arbide 30, ".039" 7.87 Dry ir.024".197" TIN oated arbide 60, ".118" Semi Dry ir HS-3300TP Plastic.118".236" arbide 8, ".118" Dry ir HS-2550TP NK55 Die Steel.024".236" TIN oated arbide 40, ".157" Semi Dry ir HS-3300TP luminum.315" arbide 20, " Dry ir DRILLING MODEL HS-2550TP MTERIL HPM-1 Die Steel UTTING TOOL (DI x FLUTE LENGTH) DI. FLUTE LENGTH MT L R.P.M. DEPTH PER STEP TOTL DEPTH FEED RTE (IPM) MIST LUE.0079".098" arbide 16, ".079" 9.45 Oil HS-2550TP SKD12 Die Steel.006".098" arbide 38, ".047" Oil HS-3300TP M Nylon.059".315" arbide 20, ".197" Dry ir HS-2550TP SS ".157" arbide 40, ".079" Oil GRINDING MODEL MTERIL GRINDING TOOL (DI x LENGTH) DI. LENGTH MT L R.P.M. DEPTH OF UT TOTL DEPTH FEED RTE (IPM) HS-3300TP arbide.315" Diamond 20, ".002" 1.18 MIST LUE Semi Dry ir HS-2550TP Pre-Hardened.079" orazon 40, " 1.97 Dry ir Die Steel HS-600TP eramic.236".236" Diamond 60, ".197" Emulsion 149

151 LEUTER HI-SPEED HEDS TORQUE HRT OUTPUT (WTT) RTED OUTPUT MX OUTPUT OUTPUT (WTT) MX OUTPUT RTED OUTPUT RPM (1,000 min -1 ) RPM (1,000 min -1 ) HS-2220TP HS-2550TP OUTPUT (WTT) MX OUTPUT RTED OUTPUT RPM (1,000 min -1 ) OUTPUT (WTT) MX OUTPUT RTED OUTPUT RPM (1,000 min -1 ) HS-600TP HS-3300TP OUTPUT (WTT) MX OUTPUT RTED OUTPUT RPM (1,000 min -1 ) HS-3400TP 150

152 RETENTION KNOS FOR V FLNGE TOOL SHNK FIG. 1 FIG. 2 G D E G D F F E H FIG. 3 G D F E FIG. 4 G D F E H H TPER ORDER NO. D E F G H FIG H* /8-11 UN * US STD* H* UN US STD* Note: * means the coolant thru body. ll coolant thru collets come with o-rings. Note: Provide dimensions through H if your retension knobs are not listed. Note: Specify machine model when ordering. 151

153 RETENTION KNOS FOR T FLNGE TOOL SHNK FIG. 1 FIG. 2 G D F E G D F E H FIG. 3 G D F E H TPER ORDER NO. D E F G H FIG M12X * M16X US STD* US STD SHORT* Note: * means the coolant thru body. Note: Provide dimensions through H if your retension knobs are not listed. Note: Specify machine model when ordering. 152

154 PRTS FOR SHELL END MILL RORS N/ TOOLING SYSTEMS PRTS ND ESSORIES ROR SIZE 3/ /4 1-1/2 ORDER NO DRIVE KEY SIZE 5/16 x 6.5mm x 10.5mm 5/16 x 9mm x 13mm 3/8 x 8mm x 13mm 3/8 x 10mm x 16.5mm 1/2 x 10mm x 16.5mm 1/2 x 12mm x 22mm 5/8 x12mm x 20mm 5/8 x 12mm x 26mm 5/8 x 18mm x 27mm ORDER NO P SREW SIZE M3 x 8mm M3 x 10mm ORDER NO ROR SREW SIZE 3/8-24 x 25mm M4 x 10mm /2-20 x M4 x 25mm 12mm M5 x 12mm /8-18 x 30mm M6 x 16mm /4-16 x 35mm M6 x 20mm SHELL END MILL RORS , -4, , -4, & , -4, , -4, & , -4, , -4, & & , -4, -6 & SET SREWS FOR STNDRD END MILL HOLDERS SIZE STNDRD HOLDER ORDER NO. SET SREW SIZE SIZE STNDRD HOLDER ORDER NO. SET SREW SIZE 1/ #10-24 x 8mm 3/ /8-11 x 12mm 3/ /4-20 x 6mm 7/ /8-11 x 16mm 1/ /4-20 x 6mm /4-10 x 17mm 5/ /16-18 x 9mm 1-1/ /4-10 x 17mm 3/ /8-16 x 12mm 1-1/ /4-10 x 17mm 1/ /16-14 x 13mm 5/ /16-12 x 13mm x 20mm 153

155 PRTS ND ESSORIES SET SREWS FOR STUY END MILL HOLDERS SIZE HOLDER ORDER NO. SET SREW SIZE 1/ / / / /16-14 x 13mm 9/16-12 x 13mm 5/8-18 x 14.5mm 5/8-18 x 11mm 5/8-18 x 8.5mm SET SREWS FOR END MILL HOLDER EXTENSIONS SIZE HOLDER ORDER NO. SET SREW SIZE 1/ / / / / / #10-24 x 5mm 1/4-20 x 5mm 1/4-20 x 6mm 5/16-18 x 6mm 5/16-18 x 8mm 5/16-18 x 8mm FOR ER MIRO MILLING HUKS K-UP SREWS HUK SIZE ORDER NO. # M6 x # M8 x # M11 x # M15 x # M18 x # M22 x # M28 x FOR TG OLLET HUKS HUK SIZE ORDER NO. # /

156 PRTS ND ESSORIES K-UP SREWS WITH OOLNT SEL PD OOLNT SEL PD FOR ER ND TG OLLET HUKS HUK SIZE ORDER NO. # /8-16 (L).984 5/32 # M11 x 1.0 (R).591 3/32 # M15 x 1.5 (R).709 1/8 # M18 x 1.5 (R).748 1/8 # M22 x 1.5 (R).748 5/32 # M28 x 1.5 (R).748 5/32 Note: oolant seal pad is made of Urethane rubber. Note: Max. pressure is 400 PSI. NUTS ND WRENHES FOR ER MIRO MILLING HUKS HUK SIZE ORDER NO. NUT FIG. ORDER NO. WRENH FIG. # # # # # # # # # NUTS FOR TG OLLET HUKS HUK SIZE #100 DESRIPTION # omplete Nut #

157 PRTS ND ESSORIES WRENHES FOR TG100 OLLET HUKS ND MILLMX MILLING HUKS 10011, 10106, ORDER NO. HUK SIZE #100 (TG100) # #110 NUTS ND WRENHES FOR MST T/TH OLLET HUKS HUK SIZE NUT ORDER NO. WRENH ORDER NO. # # # K-UP SREWS FOR MST T/TH OLLET HUKS HUK SIZE ORDER NO. SIZE # M14 X.87 # M24 X 1.06 # M28 X 1.06 WRENHES FOR MST DETa-1 OLLET HUKS (-TYPE) HUK SIZE ORDER NO. # #

158 PRTS ND ESSORIES TP DPTERS FOR SYNHRO TP HOLDERS SIZE ORDER NO. TP SIZE # # # # # # # / / / / # / / / /8 PT. SS /8 PT. LS / / / / # / /4 PT /8 PT /2 PT NUTS ND WRENHES FOR SYNHRO TP HOLDERS HOLDER SIZE NUT ORDER NO. WRENH ORDER NO. # # #

159 HORIZONTL & VERTIL TOOL LOKING FIXTURES HORIZONTL ND VERTIL USE ON THE WORK ENH. STEEL ODY, ND LUMINUM TOOL POT EPTS THE HOLDER T ITS LRGEST O.D. OF TPER ND FLNGE. SOLUTELY NO ONTT ON THE TPER! ESY TIGHTENING LMP OLT PROVIDES THE MOST POSITIVE LOK WITH THE TOOL HOLDER. ESY TO HNGE THE UTTER OR RETENTION KNO IN THE MOST STLE ONDITION. V FLNGE TOOL SHNK TPER ORDER NO. D E F G H I J K T FLNGE TOOL SHNK TPER ORDER NO. D E F G H I J K

160 The PW Swiss Tool oy INTERHNGELE TPER MODULES ESY TO USE QUIK TOOL MOUNTING IN ONE SET-UP MINIMUM LMPING FORE REQUIRED OMPT DESIGN DIN HSK - Form DIN 69871/DIN 2080, JIS 6339 (MS-T) NSI-T-V-Flange Note: Taper module in various shank types available upon request. 159

161 The PW Swiss Tool oy TOOL OY bolted down on the work bench VERTIL POSITION Put toolholder in and clamp securely HORIZONTL POSITION Tighten or loosen the tool VERTIL POSITION Put a retention knob and tighten securely ORDER NO. POT TPER Note: ase plate 4.73 x 6.3 Note: ccepts DIN 2080/69871, T and V flange tool shanks Note: Special taper pots (HSK, VDI, PTO Shanks) are available upon request. The TOOL OY is a unique device for assembling and disassembling cutting tools on tool holders. The head can be rotated 360, allowing convenient access for all operations in one set-up. The TOOL OY is ideal for mounting on tool carts. The tools can be rotated to the horizontal plane and tightened in a downward direction. The TOOL OY can be secured in the horizontal position for tightening the tool which requires substantially less force to achieve optimum tightening torque. 160

162 HIGH PREISION TEST RS OVER 90% TPER ONTT FOR 40 ND 50 TPERS ROUNDNESS WITHIN " SURFE ROUGHNESS WITHIN 6 MIRO INH MDE FROM HROME MOLYDENUM LLOY STEEL TRETED T SU-ZERO TEMPERTURE SE HRDENED TO HR DEGREE WITH.031" TO.039" DEEP OMPLETE WITH STORGE SE ORDER NO. TPER DIMETER LENGTH FIG Note: Draw bar thread, #12640 with 5/8"-11 and #12650 with 1"-8. Note: Each Test ar comes with inspection certificate. TPER D E F TPER D E F d d FIG. 1 FIG. 2 ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Taper ontact Over 90% 2 Run-out at etween enters Run-out at etween enters Run-out at etween enters Run-out at D etween enters Run-out at E etween enters Diameter d ±.0002 for #40, ±.0002 for #50, Run-out of End Face at F Run-out at E Relative to Taper Shank

163 ZERO SETTERS Measuring Face Datum Level Master ap ESY ND URTE OFF-SETTING OF Z XIS DISTNE DDED MSTER P ENLES N SOLUTE GGE LENGTH OF 3" DIL GGE IN.001" REDING FOR URTE SETTING MDE OF TOOL STEEL, HRDENED ND PREISION GROUND ORDER NO. REDING " OPERTIONS No. 1 No. 2 Mount the master cap and set the dial gage at the zero to set up the absolute length. Remove the master cap and set the zero setter on the machine table No. 3 No. 4 Operate the pulse generator to bring the spindle down. Let the cutter tip contact the measuring surface, and when the reading is zero, that is the absolute length. 162

164 YUKEN KIRIKO HIP OMPTOR QUIET, HYDRULI POWERED HIP OMPTOR OMPT DESIGN FOR MINIMUM FLOOR SPE UP TO 1/40 VOLUME REDUTION OF ORIGINL METL HIPS OR SHVINGS INTO RIQUETTES SEPRTES OOLNT DURING OMPRESSION REDUES STORGE SPE FOR SRP METL ND SVES TRNSPORTTION OSTS MEETS ISO14000 REQUIREMENT 163

165 YUKEN KIRIKO HIP OMPTOR SI OPERTING YLE 2 Pressing 1 harging 3 Forming riquette 4 Pushing Out riquette 164 UPTO 1/40 OF THE ORIGINL VOLUME!

166 YUKEN KIRIKO HIP OMPTOR YK-40V & YK-80V, STNDRD VERTIL MODELS SPEIFITIONS MODEL YK-40V-03 YK-40V-10 riquette Dims. φ5.12 X 2.5 φ2.76 X 2.5 ompression Press. 4,206 PSI 14,213 PSI ve. Operating Time 26 SE* Main Power 3,700 W-4P harging Power 100 W-4P Voltage 200V/220V (50/60Hz) 3 PHSE Weight (lb.) 1,543 Note: The cylinder output is 390kN. Note: * means operating time per dry cycle excluding charging time. Note: means add optional accessories such as LID (lid for hopper), (bridge breaker), and G (grinding sludge). Note: n optional lid is recommended when manually feeding chips Note: Pre-compression type is available on 03 model (4,206 psi) only. SPEIFITIONS MODEL YK-80V-06 YK-80V-10 YK-80V-20 riquette Dims. φ5.12 X 2.5 φ3.94 X 2.5 φ2.76 X 2.5 ompression Press. 8,557 PSI 14,213 PSI 28,427 PSI ve. Operating Time 30 SE* Main Power 3,700 W-4P harging Power 100 W-4P Voltage 200V/220V (50/60Hz) 3 PHSE Weight 2,645 L. Note: The cylinder output is 780kN. Note: * means operating time per dry cycle excluding charging time. Note: means add optional accessories such as LID (lid for hopper) Note: n optional lid is recommended when manually feeding chips 165

167 YUKEN KIRIKO HIP OMPTOR YK-40V & YK-80V, STNDRD VERTIL MODELS 19.49" (19.49)" 8.35" (8.35") 25.59" (25.59") 25.6" (28.94") 74.61" (83.66") 20.87" (25.20") 44.57" (48.90") Dim : 6.30" (6.40") PRT NUMERS WITH ESORIES 28.35"(37.40") 46.14" (45.98") PRT NO. DESRIPTION PRT NO. DESRIPTION YK40V-03 Std unit, 4,206 PSI YK80V-06 Large unit, 8,557 PSI YK40V-03 LID Std & lid YK80V-10 Large unit, 14,213 PSI YK40V-03 Std w/bridge breaker YK80V-20 Large unit, 28,427 PSI YK40V-03 LID Std w/bridge breaker & lid YK80V-06 LID YK40V-03G Std w/grinding sludge YK80V-10 LID Large unit w/lid YK40V-03G LID Std w/grinding sludge & lid YK80V-20 LID PRT NO. YK40V-10 YK40V-10 LID YK40V-10 YK40V-10 LID YK40V-10G YK40V-10G LID DESRIPTION Std unit, 14,213 PSI Std & lid Std w/bridge breaker Std w/bridge breaker & lid Std w/grinding sludge Std w/grinding sludge & lid Note: YK80V dimensions in ( ). 166

168 YUKEN KIRIKO HIP OMPTOR YK-40V, STNDRD VERTIL MODELS WITH RUSHER Photograph of Standard rusher () SPEIFITIONS MODEL YK-40V-03 YK-40V-10 riquette Dimensions φ5.12 X 2.5 φ2.76 X 2.5 ompression Pressure 4,206 PSI 14,213 PSI ve. Operating Time 26 SE* Main Power 3,700 W-4P harging Power 100 W-4P Voltage 200V/220V (50/60Hz) 3 PHSE Weight (lb.) 1,873 Note: The cylinder output is 390kN. Note: * means operating time per dry cycle excluding charging time. Note: The rusher has 3 types: Standard, Push-in type, & Heavy Duty Push-in type Note: means add optional accessories such as LID (lid for hopper) Note: n optional lid is recommended when manually feeding chips Note: Pre-compression type is available on 03 model (4,206 psi) only. 167

169 YUKEN KIRIKO HIP OMPTOR YK-40V, STNDRD VERTIL MODELS WITH RUSHER 19.68" 6.61" 77.6" 25.6" 73.6" 20.87" 6.3" 28.35" 46.14" 43.78" 26.07" PRT NUMERS WITH ESORIES PRT NO. YK40V-03 LID YK40V-03R LID YK40V-03S LID DESRIPTION Standard w/crusher & lid Standard w/push-in type crusher & lid Standard w/heavy duty push-in type crusher & lid Shaving ridge reaker () Push-In Type rusher (R) PRT NO. YK40V-10 LID YK40V-10R LID YK40V-10S LID DESRIPTION Standard w/crusher & lid Standard w/push-in type crusher & lid Standard w/heavy duty push-in type crusher & lid Heavy Duty Push-In Type rusher (S) 168

170 HIP TYPE Ribbon HIP DRWING MX SIZE (GL) 52.8 N/ TOOLING SYSTEMS YUKEN KIRIKO HIP OMPTOR - HIP SELETION HRT YK-40V 3 3 3P 3 3R 3S R 10S Tangled Smooth Spirals 52.8 slant Spiral 52.8 Long, ylindrical Spirals 26.4 Spiral Fragments 13.2 Short ylindrical Spirals 7.9 Vertical Spirals 2.6 Frizzy 5.3 hips 1.3 HIP TYPE Ribbon HIP DRWING MX SIZE (GL) 52.8 YK-80V Tangled Smooth Spirals 52.8 slant Spiral 52.8 Long, ylindrical Spirals Spiral Fragments Short ylindrical Spirals Vertical Spirals Frizzy hips

171 ISHMON HYDRULI POWER LIFTER & HIP RT SPEIFITIONS FOR HYDRULI POWER LIFTER MODEL NO. HTR25 apacity (lb.) 551 Max Lift (inches) 59 Lifting Time (sec) 27 Tiling Time (sec) 10 Max Tilt (degrees) 62 Voltage 100V, 400W Weight (lb.) 551 Photo shown with optional tilting basket SPEIFITIONS FOR HIP RT MODEL NO. DS15 apacity (lb.) 331 Dimensions (inches) 32 x 21 x 40 Volume of asket (gal) 32 Weight (lb.) 79 Photo of hip art 170

172 5 SERIES Page 177 MULTI SPINDLE Page 194 T-5-1/T100 T-5-1/T100 T-5-2/T2100 T-5-3/T3100 TM-100-2R/TM2100 TM-100-3R/TM3100 TM-160-2R/TM2160 TM-160-3R/TM3160 MR SERIES Page 182 TILTING SERIES Page 199 MR120 MR160 MR200 MR250 MR320 TT101, TT140 TT(TW)182 TT(TTS)251 TT(TTS)321 TW2180 TMX & TRX SERIES Page 188 M MINI i Page 214 TMX160 TMX200 TMX250 TRX320 TR SERIES Page 190 TR401 TR500 TR630 MDEX SERIES Page 217 RS-5-1/TM100 RS-5-1/TM100 RS-5-2/TM2100 RS-5-3/TM3100 TX SERIES Page 192 MDEX SERIES Page 220 TX160 TX200 TX250 TX320 RS100/RSM

173 MDEX SERIES Page 222 IR OOSTERS Page 233 MRM120 MRM160 MRM200 MRM250 MRM320 DM SERIES Page 224 IR HUKS Page 234 DM100 TILSTOKS Page 226 ROTRY JOINTS Page 235 TILSUPPORT Page 229 SERVO MOTOR HRT Page 212 SROLL HUKS Page 232 ESSORY HRT Page

174 KITGW FOR MXIMUM PRODUTION, TOOL UP WITH THE EST SPEIL WORM WHEEL MTERIL FOR SUPER WER RESISTNE ND IMPT RESISTNE ST IRON ODY FE PLTE POWERFUL, FULL 360 TRIPLE DIS LMPING MEHNISM PRE-LODED EXTR LRGE ROSS ROLLER ERING FOR OPTIMUM URY ND RIGIDITY EXTR LRGE DIMETER MIN SPINDLE WITH THRU-HOLE HIGH MODULE, LRGE DIMETER WORM WHEEL WORM SHFT 173

175 KITGW N ROTRY TLES FETURES DURLE DOULE-LED WORM GER FOR HEVY MILLING The bigger worm gear module with its larger diameter tremendously increases the gear engagement between worm shaft and worm wheel and decreases area pressure at contact, which results in more driving torque and maximum protection against wear ONVENTIONL WORM GER SYSTEM KITGW DOULE-LED WORM GER SYSTEM MJOR DI. WORM WHEEL DIRETION TO MKE KLSH SMLLER MJOR DI. WORM SHFT WIDE TOOTH WIDTH NRROW TOOTH WIDTH WORM WHEEL WORM SHFT IDEL ONTT WITH TOOTH SUPER WER RESISTNE omposition of the special material of the worm wheel has a hard inter metallic bonding compounds, which significantly impacts the resistance 174

176 EXTR LRGE DI. PISTON N/ TOOLING SYSTEMS KITGW N ROTRY TLES PRE-LODED EXTR LRGE ROSS ROLLER ERING FOR OPTIMUM URY ND RIGIDITY The development of a special cross roller bearing not only eliminates radial and thrust play, but also prevents the table from displacement under severe load. Kitagawa s design has longer theoritical bearing positions of a cross roller bearing, which gives a far superior rigidity than a conventional design SPEIL ROSS ROLLER ERING ROLLER ERING ROLLER ERING SMLL(Distance between bearing positions) THIK LE TO SET T THE EST PRE-LOD LRGE (Distance between theoritical bearing positions) OMPT ENTER LINE ENTER LINE ONVENTIONL DESIGN KITGW DESIGN POWERFUL, FULL 360 TRIPLE DIS LMPING 4 Friction planes of the triple disc clamping mechanism (pat. pending) amplify the clamping force drastically around the full FRITION PLNES STTIONRY DIS ROTTING DIS PISTON FRITION PLNE 1 MOVING THE PISTON FORWD ST IRON ODY FRITION PLNE 2 FRITION PLNE 4 FRITION PLNE 3 UNLMPING LMPING 175

177 KITGW N ROTRY TLES UILT-IN IR OOSTERS uilt-in air boosters are standard on all X-Series models for optimum hydraulic clamping pressure GURNTEED URY WITHIN 15 SEONDS Improved guaranteed accuracy within 15 seconds with repeatability ±2 seconds in most models IR-PURGE Motor covers are air-purged to prevent moisture and foreign materials from entering INDUTOSYN OR ROTRY SLE OPTION VILLE Inductosyn or rotary scale option is available for most models. onsult Tecnara Sales Engineers for details 176

178 KITGW 5 SERIES N ROTRY TLES MODEL NO. T-5-1 T-5-1 T-5-2 T-5-3 KIW NO. T100 T100 T2100 T3100 OMPT & VERSTILE DESIGN SINGLE OR MULTI-XES DESIGN IN HORIZONTL ND VERTIL USE HIGH SPEED INDEXING 83.3 RPM FOR T-5-1 ND T RPM FOR T-5-2 ND T-5-3 MNUL ND PNEUMTI 5 OLLET LOSERS MXIMIZE PRODUTIVITY WITH QUIK ND ESY SETUPS DOULE LED WORM GER OPTIMUM DURILITY ND HIGHEST URY IN ITS LSS ERING-SUPPORTED WORM SHFT T OTH ENDS ENSURES RELILE ND URTE INDEXING IR-PURGE MOTOR OVER IS IR-PURGED TO PREVENT MOISTURE ND FOREIGN MTERILS FROM ENTERING 177

179 KITGW 5 SERIES N ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE *MX. TORQUE P. MODEL KIW NO. lb. lb. lb. ft-lb. ft-lb. ft-b. w T-5-1 T100 T-5-1 T100 T-5-2 T T-5-3 T3100 Note: * means maximum torque capacity of worm gear per 1 rpm table rotaion. GURNTEED URY ITEM DESRIPTION OF INSPETION GURNTEED URY T-5-1 T-5-1 T-5-2 T Run-out of Table I.D Run-out of Table Face Parallelism etweeen Spindle and ase Indexing ccuracy (second) Repeatability (second) ±2.5 ±2.5 Note: Measurement is taken at 6" length from face or center of the table. 178

180 KITGW 5 SERIES N ROTRY TLES MODEL/KIW NO. T-5-1/ T100 T-5-1/ T100 T-5-2/ T2100 T-5-3/ T3100 enter Height in Vertical Overall Height in Vertical Thru Hole Diameter Fanuc α1/5000i α1/5000i α2/5000i α2/5000i Meldas H-FF33 Servo Motor HF-H75S H-FF33 H-FF63 H-FF63 Yasnac SGMH-04 SGMH-04 SGMH-08 SGMH-08 OSP L-M24J L-M24J L-M24J L-M24J Gear Ratio 1/36 1/36 1/60 1/60 *Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (second) Repeatability (second) ±2.5 ±2.5 ±2.5 ±2.5 Horizontal Permissible Load (lb.) Vertical/ Tailstock 66/132 66/132 66/132 66/132 Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means that maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories. Note: T-5-1 furnished with manual 5 collet closer. T-5-1, -2, and -3 furnished with pneumatic 5 collet closer. 179

181 e N/ TOOLING SYSTEMS KITGW 5 SERIES N ROTRY TLES T S Q R U a b g d Q R S T U O f h P P R O H F M K I N L J G E D E D H F M K I N L J G T-5-1 T-5-1 MODEL KIW NO. D E F G H T-5-1 T T-5-1 T I J K L M N O P Q R h h S T U a b d e f g h /16-UNS /16-UNS 5 180

182 KITGW 5 SERIES N ROTRY TLE V W W X P Q O R a P Q O f S S T R T V W U X d b g U he H F N L I M K J G E D D E H N L I F M K J G T-5-2 T-5-3 MODEL KIW NO. D E F G H T-5-2 T T-5-3 T I J K L M N O P Q R h h S T U V W X a b d e f g h /16-UNS /16-UNS 5 181

183 KITGW MR SERIES N ROTRY TLES MODELS MR120R MR160R MR200R MR250R MR320R EONOMILLY PRIED, HIGH PERFORMNE UNITS HIGH SPEED TLE ROTTION 50 RPM FOR 120 MODEL 41.6 RPM FOR 160 MODE 33.3 RPM FOR 200 ND 250 MODELS 16.6 RPM FOR 320 MODEL GURNTEED URY WITHIN 20 SEONDS IN MOST MODELS IR PURGE MOTOR OVER IS IR-PURGED TO PREVENT MOISTURE ND FOREIGN MTERILS FROM ENTERING TRIPLE DIS LMPING SYSTEM PTENTED POWERFUL IR LMPING SYSTEM EXERTS THE LRGEST LMPING FORE; THUS ELIMINTING THE NEED FOR HYDRULI UNIT. DOULE LED WORM GER OPTIMUM DURILITY ND HIGHEST URY EXTR LRGE ROSS ROLLER ERING PROVIDES THE HIGHEST RIGIDITY ND URY OMPT & VERSTILE DESIGN HORIZONTL ND VERTIL USE 182

184 KITGW MR SERIES N ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE *MX. TORQUE PITY MODEL lb. lb. lb. ft-lb. ft-lb. ft-lb. W MR120R MR160R MR200R MR250R MR320R Note: lamping force is based on pneumatic at 71 PSI. Note: * means maximum torque capacity of worm gear per 1 rpm table rotation. GURNTEED URIES ITEM DESRIPTION OF INSPETION GURNTEED URY Run-out of Table I.D Run-out of Table Face Parallelism etween Table Face and ase Parallelism etween Spindle and ase Parallelism etween Spindle and Guide lock Indexing ccuracy (second) 20 7 Repeatabillity (second) ±2 Note: Measurement is taken at 6" length from face or center of the table. 183

185 KITGW MR SERIES N ROTRY TLES Patented 184 MODEL MR120R MR160R MR200R MR250R MR320R Table Diameter enter Height in Vertical Table Height in Horizontal Overall Height in Vertical Thru Hole Diameter Servo Motor Fanuc α2/5000i α2/5000i α4/4000i α4/4000i α8/3000i Meldas Yasnac H-FF63 H33NT HF-H75S SGM-08 SGMH-08 H-FF63 H33NT HF-H75S SGM-08 SGMH-08 H40N H-53T HF-H54T SGMG-05 SGMH-09 SGMGH-09 H40N H-103T HF-H104T SGMG-05 SGMH-09 SGMGH-09 H80N H-103T HF-H104T SGMG-09 SGMGH-09 SGMH-13 OSP L-M24J L-M24J L-M25J L-M25J L-M50J Gear Ratio 1/60 1/72 1/90 1/90 1/120 **Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (sec) Repeatability (sec) ±2 ±2 ±2 ±2 ±2 *lamping Force (ft-lb.) Permissible Load Horizontal (lb.) Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * lamping force is based on air pressure at 71 PSI. Note: ** means that maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories. Note: Recommended oil is Mobil Vactra #1 for MR120R & 160R and Vactra #2 for MR200R, 250R, & 320R.

186 F G 6-W Q S R I 60 H P 45 J O N/ TOOLING SYSTEMS KITGW MR SERIES N ROTRY TLES E D Rc1/4 ir connection for tailsupport X 3-o e g f a n b c d Spindle hole k l Top of face plate 6-h 4-p N 90 M K L V U T U V m i j MODEL D E F G H I J K L M MR120R h7 MR160R h7 MR200R h7 MR250R h7 MR320R h7 N O P Q R S T U V W X a b h M H h M H h M H h M H h M H c d e f g h i j k l m n o p H M M5 M H M M H M M5 M H M M6 M H M M6 M16 185

187 KITGW T SERIES N ROTRY TLES Patented TILTING, SIDE ND RER MOTOR-MOUNT ROTRY TLES the industry leaders for durability and precision. Featuring robust construction and powerful clamping for ultimate accuracy. Kitagawa s outstanding line-up is designed to handle the widest possible range of applications, including shaft work requiring a large thru hole. Inductosyn or Rotary Scale option available upon request. NOW built-in air boosters are standard for all TX models. nd all models are available in true 4th and 5th axes interface or indexers with M mini i controller. 186

188 KITGW T SERIES N ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE *MX. TORQUE P. MODEL lb. lb. lb. ft-lb. ft-lb. ft-lb. W TMX160, TX TMX200,TX TMX250,TX TRX320,TX TR TR TR Note: lamping force is based on air pressure at 71 PSI and hydraulic oil pressure at 500 PSI. Note: * means maximum torque capacity of worm gear per 1 rpm table rotation. GURNTEED URIES ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Flatness of Table Face Parallelism etween Table Face and ase Parallelism etween enter of Table and ase Run-out of Table Face in Rotation oncentricity of enter Hole Parallelism etween enter of Table and enter of Guide locks Deviation etween enter of Table and enter of Guide locks Indexing ccuracy *15 9 Repeatabillity ±2 Note: * means 20 seconds for model: TMX160, TX160, TMX200, TX200. Note: Measurement is taken at 12 length from either face or center of the table. 187

189 KITGW T SERIES N ROTRY TLES MODELS TMX160 TMX200 TMX250 TRX MODEL TMX160 TMX200 TMX250 TRX320 Table Diameter enter Height in Vertical Table Height in Horizontal Overall Height in Vertical Thru Hole Diameter Width of T Slot Servo Motor Fanuc α2/5000i α4/4000i α4/4000i α8/3000i Meldas Yasnac H-FF63 H33NTS SGM-08 SGMH-05 SGMH-08 H-53T H40N SGMG-05 SGMH-09 H-103T H80N SGMG-09 SGMH-09 H80N H103T HF-H104T SGMG-09 SGMGH-09 SGMH-09 OSP L-M24J L-M25J L-M50J L-M50J Gear Ratio 1/72 1/90 1/90 1/120 **Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (sec) Repeatability (sec) ±2 ±2 ±2 ±2 *lamping Force (ft-lb.) Permissible Load Horizontal (lb.) Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means clamping force is based on air pressure at 71 PSI. Note: ** means that maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories.

190 KITGW T SERIES N ROTRY TLES R J K K L 3-X S b Q d c a e f g Spindle Hole Table Face i 6-h k l j Table T Slot R J K K L P S Q d ba f g Spindle Hole c Table Face 8-h i j Table T Slot k l H T E U F W D N M P G V O V G H T E U F D N M G V O G V FIG. 1 FIG. 2 MODEL D E F G H J K L M TMX TMX TMX TRX N O P Q R S T U V W X a b M H M H h M H H c d e f g h i j k l FIG H M H M H M H M

191 KITGW T SERIES N ROTRY TLES MODELS TR401 TR500 TR MODEL TR401 TR500 TR630 Table Diameter enter Height in Vertical Table Height in Horizontal Overall Height in Vertical Thru Hole Diameter Width of T Slot Servo Motor Fanuc α12/3000i α12/3000i α22/3000i Meldas Yasnac H-100N H202S SGMG-20 SGMH-20 H100N H202S SGMG-20 SGMH-20 H-352S H200N SGMG-30 SGMH-30 OSP L-M100J L-M100J L-M200J Gear Ratio 1/180 1/180 1/180 **Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (sec) Repeatability (sec) ±2 ±2 ±2 *lamping Force (ft-lb.) Permissible Load (lb.) Horizontal Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means clamping force is based on hydraulic pressure at 500 PSI. Note: ** means that maximum RPM is obtained with motor speed at 2,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories. Note: Order 50T (p233) optional airbooster for use on machine with no hydraulic unit.

192 KITGW T SERIES N ROTRY TLES J K K L S b a Table Face i R Q d e 6-h k P c f g Spindle Hole j l Table T Slot M ir or Hydraulic Oil Inlet for lamping 1/4PT T G H G E U F D N V O V MODEL D E F G H J K L TR TR TR M N O P Q R S T U V a h H h H h H7 b c d e f g h i j k l H M H M H M

193 KITGW T SERIES N ROTRY TLES MODELS TX160 TX200 TX250 TX MODEL TX160 TX200 TX250 TX320 Table Diameter enter Height in Vertical Overall Height in Vertical Thru Hole Diameter Width of T Slot Servo Motor Fanuc α2/5000i α4/4000i α4/4000i α8/3000i Meldas Yasnac H-FF63 H33NTS SGM-08 SGMH-05 SGMH-08 H-53T H40N SGMG-05 SGMGH-09 H-103T H80N SGMG-09 SGMGH-09 H80N H-103T HF-H104T SGMG-09 SGMGH-09 SGMH-13 OSP L-M24J L-M25J L-M50J L-M50J Gear Ratio 1/72 1/90 1/90 1/120 *Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (sec) Repeatability (sec) ±2 ±2 ±2 ±2 lamping Force (ft-lb.) Permissible Load (lb.) ir Pressure at 71PSI Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means that maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories.

194 KITGW T SERIES N ROTRY TLES T b a Table Face i S R J P K 3-X W Q d c e f g 6-h Spindle Hole j Table T Slot k l M H I E U F G V O V G N D MODEL D E F G H I J K M TX TX TX TX N O P Q R S T U V W X a h M H h M H h M H h H7 b c d e f g h i j k l H M H M H M H M

195 KITGW MULTI-SPINDLE N ROTRY TLES MODEL NO. TM-100-2R TM-100-3R TM-160-2R TM-160-3R KIW NO. TM2100 TM3100 TM2160 TM3160 SOLID-ODY DESIGN FOR MXIMUM RIGIDITY ND OMPTNESS HIGH SPEED TLE ROTTION 83.3 RPM FOR TM100-2R 69.4 RPM FOR TM100-3R 33.3 RPM FOR TM160-2R ND TM160-3R PREISE INDEXING URY 60" WITH +/-2.5" REPETILITY FOR 100 MODELS 30" WITH +/-2" REPETILITY FOR 160 MODELS POWERFUL DOULE DIS LMPING OTH IR ND HYDRULI TYPES RE VILLE IN 160 MODELS EXTR LRGE ROSS ROLLER ERING IR-PURGE MOTOR OVER IS IR-PURGED TO PREVENT MOISTURE ND FOREIGN MTERILS FROM ENTERING 194

196 KITGW MULTI-SPINDLE N ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE *MX. TORQUE P. MODEL KIW NO. lb. lb. lb. ft-lb. ft-lb. ft-lb. W TM-100-2R, TM-100-3R TM2100,TM (89) 133 TM-160-2R, TM-160-3R TM2160,TM (130) 221 Note: lamping force is based on air pressure at 71 PSI and hydraulic oil pressure at 500 PSI. Number in ( ) means air clamping force. GURNTEED URIES ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Run-out of Table I.D Run-out of Table Face Parallelism etween Spindle and ase Parallelism etween Spindle and Guide lock Variation in enter Heights Variation etween Guide lock and Each Table Face Flatness of Table Face Parallelism etween Table Face and ase Variation in Height etween Each Table Face and ase Variation etween Guide lock and Each Spindle Indexing ccuracy (second) *30 12 Repeatabillity (second) **±2 Note: * means 60 seconds for models TM2100 and TM3100 Note: ** means ±2.5 seconds for models TM2100 and TM

197 KITGW MULTI-SPINDLE N ROTRY TLES 196 MODEL TM-100-2R (TM2100) TM-100-3R (TM3100) TM-160-2R (TM2160) TM-160-3R (TM3160) Table Diameter enter Height in Vertical Overall Height in Vertical Thru Hole Diameter Servo Motor Fanuc Meldas α4/4000i H-53T H40N Yasnac SGMG-05 SGMH-09 OSP L-M25J Gear Ratio 1/36 1/36 1/90 1/90 *Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (second) Repeatabillity (second) ±2.5 ±2.5 ±2 ±2 Maximum Workpiece Diameter lamping Force (ft-lb.) ir Pressure at 71PSI Hydraulic Pressure at 500PSI Permissible Load Horizontal (lb.) Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means that max RPM is obtained at motor speed of 3,000 rpm for TM2100, TM2160 & TM3160, and at motor speed of 2,500 rpm for TM3100. Note: See accessory chart (p236) for complete listing of optional accessories. Note: Specify pneumatic/hydraulic clamping for TM-160-2R & -3R when ordering. Note: Order 25T (p233) optional airbooster for hydraulic clamping units on machines with no hydraulic unit.

198 TM-100-2R KITGW MULTI-SPINDLE N ROTRY TLES e Top of face plate a Rc1/8 air supply port S Z b Y 3-R D 30 Rc1/8 (rear side ) air supply port 30 E Q V W M O N X c d Spindle hole P V U T T U 3-R K G H I L F J TM-100-2R d e Top of face plate a Rc1/8 air supply port c Spindle hole S Z b Y 3-R 30 D 30 Rc1/8 (rear side) air supply port E P W M O N 3-R Q X V U T T U V K G H H I F L J MODEL KIW NO. D E F G H I TM-100-2R TM ± TM-100-3R TM ± J K L M N O P Q R S T U h M h M V W X Y Z a b c d e H H

199 l P N/ TOOLING SYSTEMS KITGW MULTI-SPINDLE N ROTRY TLES TM-160-2R Top of face plate i a d Rc1/8 air supply port k Table T-slot width j S 6-h b g f e Spindle hole c D 15 Rc1/8 (rear side) air supply port E N Q P O V W M X U T T V K 3-R G H I F L J TM-160-3R i Top of face plate d a Rc1/8 air supply port l k c f Table T-slot width j S e 6-h b g Spindle hole Q D 15 Rc1/8 (rear side) air supply port E W M O N X V U T T V 3-R G L H K H F I J ODE NO. MODEL D E F G H I J TM-160-2R TM ± TM-160-3R TM ± K L M N O P Q R S T U V W X.7087 h M h M a b c d e f g h i j k l H H M H H M

200 KITGW N TILTING ROTRY TLES MODELS TT101 TT140 TT(TW)182 TT(TTS)251 TT(TTS)321 TW2180 Photo of TT101 Photo of TW2180 OPTIMUM EFFIIENY DUL XIS DESIGN PROVIDE NY OMPOUND NGLE ND ELIMINTING DDITIONL SET UP STTIONRY TILTING ND ROTRY MOTOR SES OMPT DESIGN MINIMIZES INTER- FERENE PROLEM IR PURGE MOTOR OVER IS IR-PURGED TO PREVENT MOISTURE ND FOREIGN MTERILS FROM ENTERING POWERFUL DOULE DIS LMPING DOULE LMPING FORE ROUND FULL 360 EXTR LRGE ROSS ROLLER ERING PROVIDES THE HIGHEST RIGIDITY ND URY UILT-IN IR OOSTERS STNDRD FOR MODEL TT182 UILT-IN ROTRY JOINT (OPTION) FOR SIMPLE ND LEN IR/HYDRULI PIPING RRNGEMENT ON MODELS TT140 ND TT

201 KITGW N TILTING ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE MX. TORQUE PITY MODEL lb. lb. ft-lb. lb. ft-lb. ft-lb. ft-lb.w TT (221) (133) 118 TT (369) (206) 140 TT(TW) TT(TTS) TT(TTS) Note: lamping force is based on air pressure at 71 PSI and hydraulic oil pressure at 500 PSI. Note: TT101 and TT140 are air clamping only. Number in ( ) means air clamping force. Note: * means maximum torque capacity of worm gear per 1rpm table rotation. GURNTEED URIES ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Flatness of Table Face * Parallelism etween Table Face and ase * Run-out of Table Face in Rotation oncentricity of enter Hole * Parallelism etween enter of Tilting xis and ase Parallelism etween Table Face and Guide locks Indexing ccuracy (second) Rotary xis Indexing ccuracy (second) Tilting xis.0004 *.0008 TT101, TT TT(TW)182 TT(TTS)251, 321 **20 TT101, TT140, TT(TW) TT(TTS)251, Note: * means measurement is taken on overall length. 200

202 MODEL TT101 TT251 TTS251 TT321 TTS321 Table Diameter Table Height in Horizontal enter Height at 90 tilted Overall Height at 90 tilted Thru Hole Diameter Width of T Slot Servo Motor Gear Ratio Fanuc Meldas Yasnac OSP **Maximum RPM Indexing ccuracy (sec) Repeatability (sec) lamping Force (ft-lb.) R. xis T. xis R. xis T. xis R. xis T. xis R. xis T. xis N/ TOOLING SYSTEMS KITGW N TILTING ROTRY TLES α2/5000i α4/4000i α8/3000i H-FF33 H33NT H-FF63 H33NT SGMP-04 SGMH-04 SGM-08 SGMH-08 H-103T H80N SGMG-09 SGMGH-09 H80N H-103T HF-H104T SGMG-09 SGMGH-09 SGMH-13 L-M24J L-M50J L-M50J R. xis 1/72 1/90 1/120 T. xis 1/120 1/180 1/360 R. xis T. xis R. xis T. xis R. xis T. xis R. xis (133) T. xis (221) Permissible Load (lb.) Horiz Tilted Max Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: lamping force is based on air pressure at 71 PSI and hydraulic oil pressure at 500 PSI Note: Number in ( ) means air clamping force. Note: ** means maximum RPM is obtained with motor speed at 3,000 rpm. Note: Models TT(TTS) 251, & TT(TTS)321, furnished with two 25T (p233) airboosters. Note: Recommended oil is: Mobil Vactra No.1 for TT101 and Mobil Vactra No. 2 for TT(TTS)251 and TT(TTS)

203 KITGW N TILTING ROTRY TLES UILT-IN IR OOSTERS STNDRD ON TT(TW)182 UILT-IN ROTRY JOINT (OPTIONL) FOR SIMPLE ND LEN IR/HYDRULI PIPING RRNGEMENT ON TT140 ND TT(TW) MODEL TT140 TT(TW)182 Table Diameter Table Height in Horizontal enter Height at 90 tilted Overall Height at 90 tilted Thru Hole Diameter Width of T Slot.47 Servo Motor Gear Ratio **Maximum R.P.M. Indexing ccuracy (sec) Repeatability (sec) *lamping Force (ft-lb.) Fanuc Meldas Yasnac OSP Rotary xis Tilting xis Rotary xis Tilting xis Rotary xis Tilting xis Rotary xis Tilting xis α2/5000i H-FF63 HF-H75T SGMH-08 L-M24J α2/5000i H-FF63 H33N-TS SGMS-08 SGMH-08 L-M24J Rotary xis 1/72 1/90 Tilting xis 1/180 1/180 Rotary xis Tilting xis Rotary xis Tilting xis Rotary xis 4 4 Tilting xis 4 4 Rotary xis (206) 332 Tilting xis (369) 590 Permissible Load (lb.) Tilted Horizontal Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means clamping force is based on air pressure at 71 PSI. Note: Number in ( ) means air clamping force. Note: ** means maximum RPM is obtained with motor speed at 3,000 rpm. Note: Recommended oil is Mobil Vactra No.1.

204 KITGW N TILTING ROTRY TLES r 3-X d b k j a Table Face H R G Z E W Y Z P TU F D N M Q S c e Spindle Hole V J V f K Tilting ngle n p ir Inlet for lamping 1/8PT L MODEL D E F G H J TT K L M N P Q R S T U h7 V W X Y Z a b c M H d e f j k n p r H

205 Y Hydraulic Oil Inlet for Rotary xis lamping 1/4PT Hydraulic Oil Inlet for Tilting xis lamping 1/4PT r 3-X W Z P N/ TOOLING SYSTEMS KITGW N TILTING ROTRY TLES Q S d c b a f g e 6-h i j k m Table Face Tilting ngle G H R q M MM p E T U F D N V J L V K n MODEL D E F G H J K TT TT L M N P Q R S T U V W h h7.39 X Y Z MM a b c d e f M H H H H8 g h i j k m n p q r 3.27 M M Note: 25T airboosters are not shown in the diagram. 204

206 KITGW N TILTING ROTRY TLES r a k m W 3-X Q S d b j c e f g Spindle Hole 4-i 6-h Table Face Tilting ngle Y R 9-Z R P G T n H M MM p E U F D N V J V K L MODEL D E F G H J K TT L M N P Q R S T U V W h X Y Z MM a b c d e M M H f g h i j k m n p r H M6 M

207 KITGW N TILTING ROTRY TLES 3-q a e i k r 3-X d b 6-h j c m W Q S f g Spindle Hole 20 Table Face Tilting ngle Y P Z H R G E T U F D M N MM V J V K n p L MODEL D E F G H J K TT L M N P Q R S T U V W h X Y Z MM a b c d e M H f g h i j k m n p q r H M M

208 KITGW N TILTING ROTRY TLES X W Y Rc1/4 ir Supply Port for Table lamp S Q T 15 R P 3-M10 V U 3-M6 d b c a e f g Spindle Hole 6-M6 Table Face 20 h j 90 k m 35 Tilting ngle L K M N F G Z J E D H GG GG EE FF DD HH MODEL D E F G H J K TW L M N P Q R S T U V W X Y Z DD EE FF GG HH h a b c d e f g h j k m H H

209 KITGW N TILTING ROTRY TLES 3-X b a i k r W S d e 6-h j m Q c f Table Face Hydraulic Oil Inlet for Rotary xis lamping 1/4PT Hydraulic Oil Inlet for Tilting xis lamping 1/4PT Y Z P g 20 Tilting ngle H R p n O G E T U F D N q MM M V J L V K MODEL D E F G H J K TTS TTS L M N O P Q R S T U V W h h7.39 X Y Z MM a b c d e f M H H H H8 g h i j k m n p q r 3.27 M M Note: 25T airboosters are not shown in the diagram. 208

210 KITGW N TILTING ROTRY TLES LOD PITIES PERMISSILE LOD MX. MHINE FORE MX. TORQUE PITY* MODEL lb. lb. ft-lb. lb. ft-lb. ft-lb. ft-lb.w TW Note: lamping force is based on air pressure at 71 PSI. Note: * means maximum torque capacity of worm gear per 1rpm table rotation. GURNTEED URIES ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Flatness of Table Face * Parallelism etween Table Face and ase * Run-out of Table Face in Rotation oncentricity of enter Hole Parallelism etween enter of Tilting xis and ase * Parallelism etween Table Face and Guide locks * Difference of enter Height * Difference of Height between each Table Face and ase Difference between Guide locks and each Table Surface Indexing ccuracy (second) Indexing ccuracy (second) Note: * means measurement is taken on overall length

211 KITGW N TILTING ROTRY TLES UILT-IN IROOSTER OMES STNDRD ON THE TILTING XIS 210 MODEL TW2180 Table Diameter 7.09 Table Height in Horizontal 9.45 enter Height at 90 tilted 7.87 Overall Height at 90 tilted Thru Hole Diameter 1.57 Width of T Slot Servo Motor Gear Ratio **Maximum R.P.M. Indexing ccuracy (sec) Repeatability (sec) *lamping Force (ft-lb.) Fanuc Meldas Yasnac OSP α2/5000i, α4/5000is H-33N-TS SGMS-08, SGMH-08 L-M24J Rotary xis 1/90 Tilting xis 1/180 Rotary xis 33.3 Tilting xis 16.6 Rotary xis 30 Tilting xis 60 Rotary xis 4 Tilting xis 4 Rotary xis Tilting xis 295 (Pneumatic) 590 (ir/hydraulic) Permissible Load (lb.) Rotary xis Tilting xis 66 Maximum Work Inertia (lb.-in-sec 2 ) 1.06 Weight (lb.) 543 Note: * means clamping force is based on air pressure at 71 PSI. Note: Recommended oil is Mobil Vactra No.1. Note: ** means maximum RPM is obtained with motor speed at 3,000 rpm.

212 KITGW N TILTING ROTRY TLES K 15 H 2x3-M10 D G G F E d b c 6-M6 a 3-M6 h e j f g Table Face Tilting ngle 20 L M N P Q S Z Y Z Y V W W X T R U Rc 1/4 ir Supply Port for Table lamp JJ FF GG GG DD HH EE MODEL D E F G H K L TW M N P Q R S T U V W X Y Z DD EE FF GG HH JJ h7.20 a b c d e f g h j H H

213 KITGW N ROTRY TLES ND SERVO MOTORS MODEL/KIW NO. FNU MITSUISHI YSN OKUM T-5-1/T100 α1/5000i H33NT SGMP-04 T-5-1/T100 T-5-2/T2100 α2/5000i SGMH-08 H-FF63 T-5-3/T3100 α2/5000i SGMH-08 TT101 ROTTING α2/5000i TT101 TILTING α2/5000i α2/3000 TT140 TT(TW)182 TW2180 TM-100-2R/TM2100 TM-100-3R/TM3100 TM-160-2R/TM2160 TM-160-3R/TM3160 MR120 MR160 MR200 MR250 α2/5000i α2/5000i α2/5000i α4/5000is α4/4000i α3/3000 α2/5000i α2/3000 α2/5000i α2/3000 α4/4000i α3/3000 α4/4000i α3/3000 H-FF33 H33NT H-FF63 H33NT H-FF63 HF-H75T H-FF63, H33N-TS H33N-TS H-53T H40N H-FF63 H33NT HF-H75S H40N H-53T HF-H54T HF54T H40N, H-103T HF-H104T SGMP-04 SGMH-04 SGM-08 SGMH-08 SGMH-08 SGMS-08 SGMH-08 SGMG-05 SGMH-09 SGM-08 SGMH-08 SGM-08 SGMH-08 SGMG-05 SGMG-09 SGMH-09 SGMG-05 SGMG-09 SGMH-09 L-M24J L-M24J L-M25J L-M24J L-M24J L-M25J L-M25J Note: Fanuc D, Kollmorgen Siemens, etc. can be mounted on rotary tables upon your request. Note: Larger motor cases may require for mounting Fanuc α, Mitsubishi H, and Yasnac US FED motors, etc. on some rotary table models. onsult Tenara Sales Engineer for details. 212

214 KITGW N ROTRY TLES ND SERVO MOTORS TMX160 TX160 TMX200 TX200 TMX250 TX250 MR320 TRX320 TX320 TR401 TR500 TT(S)251 TT(S)321 α2/5000i α2/3000 α4/4000i α3/3000 α4/4000i α6/3000 α8/3000i α6/3000 α12/3000i α12/2000 H-FF63 H33N-TS H33NT H-53T H40N H-103T H80N H80N H-103T HF-H104T H100N H-202S SGM-08 SGMH-05 SGMH-08 SGMG-05 SGMH-09 SGMG-09 SGMGH-09 SGMG-09 SGMGH-09 SGMH-13 SGMG-20 SGMH-20 L-M24J L-M25J L-M50J L-M50J L-M100J TR630 α22/3000i α22/2000 H-352S H200N SGMG-30 SGMH-30 L-M200J Note: Fanuc D, Kollmorgen Siemens, etc. can be mounted on rotary tables upon your request. Note: Larger motor cases may require for mounting Fanuc α, Mitsubishi H, and Yasnac US FED motors, etc. on some rotary table models. onsult Tenara Sales Engineer for details. 213

215 KITGW N ONTROLLER M mini i INDEPENDENT ONTROLLER DVNED INTEGRTED PROGRMMING ND OPERTING SYSTEM (IPOS MODE) Direct control of M mini series controllers with host computers (N, N, etc.) through RS-232 Serial Port. One RS-232 Serial Port can control one or two M mini controllers. M-SIGNL MODE OPERTION Indexing, Zero Return, etc. from the machine control with one M Signal interfaced. onversion between IPOS MODE and M Signal MODE by simple parameter changes. POWERFUL DRIVING TORQUE maintenance free Servo Motor with absolute pulse coder, provides powerful driving torqe. Note: Mac Mini i is used for rotary tables up to #320. PREISE INDEXING Minimum resolution of HIGH SPEED TLE ROTTION High speed indexing with Servo Motor FULL DIGITL SERVO ONTROL Guarantees superb indexing accuracy and stable performance. DUST PROOF ONTROL OX PLENTY OF PROGRMMING SPE Large programming capacity of total 2,000 blocks, 500 blocks x 1 channel and 100 blocks x 15 channels. 2 XES ONTROLLER FOR TILTING ROTRY TLE VILLE UPON REQUEST 214

216 KITGW N ONTROLLER - SPEIFITIONS ITEM Name of Function Description of Function 1 Integrated Programming and Operating System (IPOS) IPOS Mode Operation through Host omputers (N, N, etc) 2 M - Signal Mode Operation Easy Interface with the Machine ontrol for M - Signal Operation with One M ode 3 Minimum Resolution Degrees 4 Max. Programmable ngle ±825 Rotations and ± Degrees 5 Number of Divisions Program apacity 500 locks x 1 hannel, 100 locks x 15 hannels (N00 - N99 x H00 - H15) 7 Input Method MDI Keyboard 8 ommand Method Incremental (G91) / bsolute (G90) 9 Zero Return *Establishes both Machine and Work Origin 10 Manual Feed Rapid, Fine and Step Feed 11 Emergency Stop *Stops ll Functions 12 Feed Hold *Stops Table Rotation Temporarily 13 Jump Function Skips and Goes to Sub-programs 14 Repeat Function Repeats up to 8 Times between Programs specified 15 Step-out Function from Loop Step-out form Loop by External ommand 16 uffer Function Reads One lock head and Operates ontinuously 17 Key-lock Function voids Pushing Wrong Functional utton in error 18 G Function Dwell, rake On/Off, etc. (G04 - G99) 19 Uni-directional Function Positioning from One Direction (W or W) only 20 Software Limit Function Setting Value of Software Limit from Machine Origin 21 Stop Over-shooting Prevents Over-shooting from the Preset Position 22 ontrolling Finish Signal Outputs Selected Finish Singal (G97, G98, G99) 23 RS232 Interface Interfacing with P, etc. 24 larm No. Display Function Display larm ode No. for Error 25 Self Diagnosis Function Displaying urrent ondition of ontroller 26 Feed Override 5-200% 27 External Input Signal Start, Emergency Stop, Feed Hold, etc. 28 External Output Signal One lock Finish, Finish, larm Output, etc. 29 Servo Motor Yasnac Servo Motor 30 **Hand-Held Pendant Detachable Hand-Held Pendant for Easy Key Operation 31 Power Input V, 50/60Hz, Single Phase Note: * means to accept External ommands. Note: ** means optional feature. 215

217 KITGW MDEX SERVO MOTOR DRIVEN INDEXERS WITH M Mini INDEPENDENT ONTROLLER MODEL NO. RS-5-1 RS-5-1 RS-5-2 RS-5-3 KIW NO. TM100 TM100 TM2100 TM3100 MODEL NO. RS100 KIW NO. RSM100 MODEL NO. KIW NO. MRM120 MRM160 MRM200 MRM250 MRM320 NOW INTERFES WITH KITGW INTEGRTED PROGRMMING ND OPERTING SYSTEM OR THRU M SIGNL WITH M Mini i ONTROLLER 216

218 KITGW MDEX SERVO MOTOR DRIVEN INDEXERS MODEL NO. RS-5-1 RS-5-1 RS-5-2 RS-5-3 KIW NO. TM100 TM100 TM2100 TM3100 MODEL/KIW NO. RS-5-1/ TM100 RS-5-1/ TM100 RS-5-2/ TM2100 RS-5-3/ TM3100 enter Height in Vertical Overall Height in Vertical Thru Hole Diameter ollet Draw Force Gear Ratio 1/36 1/36 1/60 1/60 *Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (second) Repeatability (second) ±5 ±5 ±5 ±5 Number of Indexing Position Permissible Load Horizontal (lb.) Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) ITEM DESRIPTION OF INSPETION GURNTEED URY RS-5-1 RS-5-1 RS-5-2 RS Run-out of Table I.D Run-out of Table Face Parallelism etween Spindle and ase Indexing ccuracy (second) Repeatabillity (second) ±5 ± Note: * means maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories. Note: RS-5-1 furnished with manual 5 collet closer. RS-5-1, -2, & -3 furnished with pneumatic 5 collet closer. 217

219 e N/ TOOLING SYSTEMS KITGW MDEX SERVO MOTOR DRIVEN INDEXERS S T U O Q R P f S T U a b d g h P Q R O H M K I F N L J G E D D E H N K I F M L J G RS-5-1 RS-5-1 MODEL KIW NO. D E F G H I J K L RS-5-1 TM RS-5-1 TM M N O P Q R S T U a b d e f g.5512 h /16-UNS.5512 h /16-UNS 218

220 J P Q N/ TOOLING SYSTEMS KITGW MDEX SERVO MOTOR DRIVEN INDEXERS a d b g U V W X U V W W X f e Q S T R S T R h O O E D D E H N K I F I M L G H K I N F I M L P J G RS-5-2 RS-5-3 MODEL KIW NO. D E F G H I J RS-5-2 TM RS-5-3 TM K L M N O P Q R S T U h h V W X a b d e f g /16-UNS /16-UNS 219

221 KITGW MDEX SERVO MOTOR DRIVEN INDEXERS MODEL/KIW NO. RS100/RSM100 enter Height in Vertical 4.33 Overall Height in Vertical 5.51 Thru Hole Diameter 1.26 Servo motor 400W Gear Ratio 1/36 Table Rotating Direction W or W *Maximum R.P.M Minimum Resolution (Degree) Number of Indexing Position Maximum Workpiece Diameter 4.13 Indexing ccuracy (second) 50 Repeatability (second) ±5 lamping Force (ft-lb.)ir Pressure at 71PSI 59 Maximum Work Inertia (lb.-in-sec 2 ) 0.48 Weight (lb.) 53 ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Run-out of Table ore Run-out of Table Face Parallelism etween Table Face and ase at 6 in Horizontal Parallelism etween Spindle and ase upto 6 Long in Vertical ± Indexing ccuracy (second) 50 5 Repeatabillity (second) ±5 Note: * means maximum RPM is obtained with motor speed at 3,000 rpm. Note: See accessory chart (p236) for complete listing of optional accessories

222 E E F N/ TOOLING SYSTEMS KITGW MDEX SERVO MOTOR DRIVEN INDEXERS Table Face H G a d c b D e 3-M8 3-M8 N L M I K J R S V V QP O U T U MODEL KIW NO. D E F G H I J K L RS100 RSM M N O P Q R S T U V a b c d e h H OLLET LOSERS MNUL TYPE D E MODEL D E 5-M PNEUMTI TYPE D E F G MODEL D 5-P H E F G H

223 KITGW MDEX SERVO MOTOR DRIVEN INDEXERS MODEL MRM120 MRM160 MRM200 MRM250 MRM320 Table Diameter enter Height in Vertical Table Height in Horizontal Overall Height in Vertical Thru Hole Diameter Gear Ratio 1/60 1/72 1/90 1/90 1/120 *Maximum R.P.M Minimum Resolution (Degree) Indexing ccuracy (sec) Repeatability (sec) ±2 ±2 ±2 ±2 ±2 **lamping Force (ft-lb.) Permissible Load (lb.) Horizontal Vertical Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.) Note: * means maximum RPM is obtained with motor speed at 3,000 rpm. Note: ** means clamping force is based on air pressure at 71 PSI. Note: See accessory chart (p236) for complete listing of optional accessories. ITEM DESRIPTION OF INSPETION GURNTEED URY 1 Run-out of Table I.D Run-out of Table Face Parallelism etween Table Face and ase Parallelism etween Spindle and ase Parallelism etween Spindle and Guide lock Indexing ccuracy 20 7 Repeatabillity ±2 Note: Measurement is taken at 6" length from face or center of the table

224 D N/ TOOLING SYSTEMS KITGW MDEX SERVO MOTOR DRIVEN INDEXERS 3-o a n Top of face plate F G 6-W Q S R I 60 N 90 K H 30 M J P L E V U U T e Rc1/4 ir connection for tailsupport Rc1/4 lamping air supply port O g f V k l m b c d Spindle hole MODEL D E F G H I J MRM MRM MRM MRM MRM K L M N O P Q R S T h h h h U V W a b c d e f M H H M H H M H H M H H M H H g h l j k l m n o p M M5 M M M5 M10 M M6 M M6 M16 i 6-h 4-p j 223

225 KITGW DM SERIES N ROTRY TLES FOR WIRE EDM MODEL NO. DM100 EXLUSIVELY ENGINEERED FOR WIRE EDM PPLITIONS LRGE THRU-HOLE OMPT ND LIGHT WEIGHT DESIGN NTI-RUST, STINLESS STEEL ODY PERFETLY SELED ND IR-PURGED STTE-OF-THE-RT URRENT OLLETOR SYSTEM FOR SEISURE FREE OERPTION MODEL DM100 Table Diameter 3.94 enter Height in Vertical 2.56 Overall Height in Vertical 5.91 Thru Hole Diameter 1.57 Servo Motor Fanuc #0008 ßM0.5/4000 Mitsubishi H-KFS23K-S9 Gear Ratio 1/120 Maximum R.P.M. 3.0 Minimum R.P.M. 0.2 Minimum Resolution (Degree) Indexing ccuracy (Second) 30 Repeatability (Second) 5 Permissible Load Vertical (lb.) 44 Maximum Work Inertia (lb.-in-sec 2 ) Weight (lb.)

226 KITGW DM SERIES N ROTRY TLES FOR WIRE EDM EXHNGE PORT FOR URRENT OLLETOR RUSH a c d b E G D F H J N P L M Q R S T U V 4-M6 W MODEL D E F G H I DM J K L M N P* Q R S T U V W a b c d H Note: * means P dimension is the face plate diameter. 225

227 TILSTOKS KITGW N ROTRY TLES V R P N R M O Mounting Section enter (T) Screw To Remove enter D E Handle To Move enter G lamping Tool L enter lamping Lever b a e d Kipp Q c S Dia. of arbide Tip U J H F K I V P O Mounting Section L N enter lamping Lever M Screw To Remove enter Handle To Move enter lamping Tool a b e d Q c S J K Dia. of arbide Tip D E G F U H I enter (T) 226 MODEL KIW NO. D E* F G H I J K TS100 RS100RN MR120RN MR160RN TS160 TS160RN TS200 MR200RN,TS200RN TS250 MR250RN,TS250RN TS320 MR320RN,TS320RN TS400 TS400RN TS500 TS500RN TS630 TS630RN L M N O P Q R S T U** a b c d e FIG h MT h MT h7 FIG. 1 FIG MT MT MT MT MT MT MT MT Note: * means maximum dimension Note: ** means in diameter. Note: "T" means the size of Morse Taper of enter.

228 IR/HYDRULI TILSTOKS KITGW N ROTRY TLES racket racket P S V M L N e c Q U J P J R R O Mounting Section K Jig Hydraulic/ir ylinder Dia. of arbide Tip D E K O Mounting Section S Rc1/4 losing Rc1/4 Opening a b d G H F enter lamping Tool I L N a b e d c Q G U F f Hydraulic/ir ylinder Jig Dia. of arbide Tip D E V M Rc1/4 losing Rc1/4 Opening FIG. 1 FIG. 2 H enter lamping Tool I MODEL KIW NO. D E* F G H I J TS100 RS(H) RS100(H)N,RS100R(H)N MR120(H)N,MR120R(H)N MR160(H)N,MR160R(H)N TS160 RS(H) TS160(H)N TS200 RS(H) TS200(H)N TS250 RS(H) MR250(H)N,TS250(H)N TS320 RS(H) MR320(H)N,TS320(H)N K L M N O P Q R S T U** V a b c d e FIG h h h Note: * means maximum dimension Note: ** means in diameter. Note: (H) means hydraulic type 227

229 IR/HYDRULI TILSTOKS MULTI-SPINDLE TYPE FOR KITGW N ROTRY TLES R R racket Hydraulic/ir ylinder Jig S J Dia. of arbide Tip D E lamping Parts O P bd e K W a c J S racket Hydraulic/ir ylinder Jig Dia. of arbide Tip D E lamping Parts O P d e W a b K c W Rc1/4 losing Rc1/4 Opening Q G U F H I enter L N M V Rc1/4 losing Rc1/4 Opening Q G U F H I enter L N M V FIG. 1 FIG. 2 MODEL KIW NO. D E* F G H I J K TS100-2RS(H) TS2100(H)N TS100-3RS(H) TS3100(H)N TS160-2RS(H) TS2160(H)N TS160-3RS(H) TS3160(H)N L M N O P Q R S T U** V W a b c d e FIG h MT Note: * means maximum dimension Note: ** means in diameter. Note: (H) means hydraulic type. Note: "T" means the size of Morse Taper of enter. fonts Note: The dimensions between center of spindles are 4.72" for models TS100-2RS(H) & TS100-3RS(H) and 7.87" for models TS160-2RS(H) & TS160-3RS(H). 228

230 TIL SUPPORTS FOR KITGW N ROTRY TLES Designed for cradle type rotary tables or indexers Strong clamping force for heavy duty machining R-180 (Riser lock) TSR180(H)** with R-180 (Riser lock) MODEL enter Height Thru Hole Dia LMPING FORE (ft-lb) ir Pressure at 71PSI Hydraulic Pressure at 500PSI TSR TSR TSR180(H)* TSR180(H)* with R-180 (Riser block) Note: R-180 (Riser lock) can be purchased separately. Note: * H means hydraulic unit. Note: Specify pneumatic or hydraulic for TSR180 when ordering. Note: ** bove drawing represents TSR180(H)*with R-180 (Riser lock). Please refer to the dimensional chart of TSR180(H) (p230) for specifications not shown in above drawing. 229

231 TIL SUPPORTS FOR KITGW N ROTRY TLES Designed for cradle type rotary tables or indexers Strong clamping force for heavy duty machining 1/4PT ir Inlet for lamping T G I H 4-U D E J Q S Q R G H 3/8PT Oil Inlet for lamping D I E S Q R 4-T P F 6-g a b c e f d Spindle Hole P O 4-V W N K M L 6-g a b c e f d Spindle Hole O N 4-U M J L K TSR121 and TSR142 TSR180 MODEL D E F G H I TSR TSR TSR180(H) J K L M N O P Q R S T M M10 6-M M10 8-M12 M U V W a b c d e f g M16x45 M H M16x50 M H M6 M H Note: Specify pneumatic or hydraulic for TSR180 when ordering.

232 TIL SUPPORTS SI MODEL - NO LMPING MEHNISM FOR KITGW N ROTRY TLES Designed for cradle type rotary tables or indexers FIG M6 x 35MM M10 x 30MM FIG M6 x 35MM M10 x 30MM MODEL FIG. TSR-110Z TSR-120Z TSR-140Z TSR-180Z

233 3 JW SROLL HUKS FOR KITGW N ROTRY TLES K K FIG. 1 FIG. 2 H H E I D D I F J FE J G L G L FIG. 3 K D H I E (4Jaw Scroll hucks are vailable Upon Request) G F MODEL KIW NO. D E S4T S H S5T S H S6T JN06T H S7T JN07T H S9T JN09T H S12T-4 JN12T H S14 S H S16 S H F G H I J K L FIG M M M M M M M M14 3 Note: S-4T, 5T, 6T, 7T, 9T and 12T come with a set of reversible jaws and of soft jaws. Note: S-14 and 16 come with 2 sets of hardened solid jaws; 1 set of I.D. and of O.D. chucking jaws. Note: When applicable, a mounting plate is furnished with scroll chuck. Specify rotary table model when ordering. J L 232

234 IR OOSTERS KITGW N ROTRY TLES I H G OIL P Rc1/4 IR INLET FOR LMPING OIL GUGE SOLENOID VLVE D OIL P SILENER Rc1/4 OIL OUTLET E J K F MODEL N ROTRY TLE IR PRESSURE (PSI) MULTIPLE PPLITION RTIO HYDRULI PRESSURE (PSI) REOMMENDED OIL WEIGHT (L.) 10T 1: T TT251, TURINE # : T TR401, 500, MODEL D E F G H I J K 10T M T M T M5.31 Note: The positions of oil cap and oil gauge can be reversed. Note: When is installed on N ROTRY TLE, oil cap must be placed on the top. Note: Specify 100V or D24V for solenoid valve when ordering. 233

235 ylinder built-in type, specifi cally designed for N rotary tables Easy installation even on rear motor-mount rotary tables Repeatability within.0012" T.I.R. SPEIFITIONS MODEL/KIW NO. JW TRVEL (DI.) LMPING FORE (L. at 87 PSI) N/ TOOLING SYSTEMS IR HUKS FOR KITGW N ROTRY TLES MX IR PRESSURE (PSI) SOFT JWS HUKING DIMETER MX. R.P.M. WEIGHT (L.) NR S NR S NR S NR S MX MIN K H J Serration Pitch:.38 2-M8 T F D G M N P Q R 6-S L E K (OPEN) 30 (LOSE) 2-Rc1/4 (2-Rc1/8:for NR04 only) MODEL/KIW NO. NR04 SIZE OF R. TLE 120, 160, 200 D E F G H H , 200, NR H NR H NR H J K L M(max) M(min) N(max) N(min) P Q R S T M M M M

236 IR HUKS FOR KITGW N ROTRY TLES DPTER PLTE MOUNTING ON N ROTRY TLES NR04 NR06 NR06 NR08 NR10 TMX160 MR120 TMX160 TX200 TMX250 TMX250 TMX320 TMX200 MR160 TMX200 MR160 TX250 TX250 TX320 TX160 MR200 TX160 MR200 MR250 MR250 MR320 TX200 Note: a mounting plate is furnished with air chuck when applicable. Specify rotary table model when ordering. ROTRY JOINTS FOR KITGW N ROTRY TLES IR/HYDRULI SUPPLY TO JIGS ND FIXTURES ON THE ROTRY TLE THRU ROTRY JOINT Note: Rotary Joints are factory installed parts. If your application requires Rotary Joints, please specify at the time of Rotary Table order. 235

237 ESSORY HRT FOR KITGW ROTRY TLES MODEL/KIW NO. T-5-1/ T100 TIL STOK IR/HYDRULI TILSTOK SROLL HUK TS100 TS100-RS S-4 IR HUK ROTRY JOINT IR OOSTER T-5-1/ T100- TS100 TS100-RS S-4 T-5-2/ T2100- TS100-2 TS100-2RS S-4 T-5-3/ T3100- TS100-3 TS100-3RS S-4 MR120 TS160 TS160-RS S-5 NR04 RJ32H12Q MR160 TS200 TS200-RS S-6T NR04 RJ40H16Q MR200 TS200 TS200-RS S-7T NR06 RJ40H20Q MR250 TS250 TS250-RS S-9T NR08 RJ70H25Q MR320 TS320 TS320-RS S-12T-4 NR10 RJ70H25M TMX160 TS160 TS160-RSH() S-6T NR04,06 RJ40H16D TMX200 TS200 TS200-RSH() S-7T NR04,06 RJ40H20D TMX250 TS250 TS250-RSH() S-9T NR06,08 RJ70H25D TRX320 TS320 TS320-RSH() S-12T-4 NR10 RJ70H32K TR401 TS400 S-14 RJ80H40R 50T TR500 TS500 S-14 RJ80H 50T TR630 TS630 S-16 RJ80H 50T TX160 TS160 TS160-RS(H) S-6T NR04,06 TX200 TS200 TS200-RSH() S-7T NR04,06 RJ40H20F TX250 TS250 TS250-RSH() S-9T NR06,08 RJ70H25F TX320 TS320 TS320-RSH() S-12T-4 NR10 RJ70H32F 236

238 ESSORY HRT FOR KITGW ROTRY TLES MODEL/KIW NO. TT101 TIL STOK IR/HYDRULI TILSTOK SROLL HUK IR HUK ROTRY JOINT IR OOSTER S-4 RJ32H TT140 S-4 RJ32TT140 TT(TW)182 S-6T NR06 RJ40FTT182 TW2180 S-6T TT(S)251 S-9T NR08 RJ70H25T 25T TT(S)321 S-12T-4 NR10 RJ70H32T 25T TM-100-2R/ TM2100 TM-100-3R/ TM3100 TM-160-2R/ TM2160 TM-160-3R/ TM3160 TS100-2 TS100-2RS S-4 RJ32H 10T TS100-3 TS100-3RS S-4 RJ32H 10T TS160-2 TS160-2RS(H) S-6T NR04 RJ40H 10T TS160-3 TS160-3RS(H) S-6T NR04 RJ40H 10T TM100 TS100 TS100-RS S-4 NR04 TM100 TS100 TS100-RS S-4 NR04 TM2100 TS100-2 TS100-2RS S-4 TM3100 TS100-3 TS100-3RS S-4 MRM120 TS160 TS160-RS S-5 NR04 MRM160 TS200 TS200-RS S-6T NR04 MRM200 TS200 TS200-RS S-7T NR06 MRM250 TS250 TS250-RS S-9T NR08 MRM320 TS320 TS320-RS S-12T-4 NR10 237

239 3 LOTIONS TO SERVE YOUR NEEDS LOS NGELES McNN DRIVE SNT FE SPRINGS, LIFORNI TEL: 562/ FX: 562/ EMIL: WESITE: EST OST MID-WEST Tecnara headquarters is the focal point for our nationwide team of sales engineers and engineering consultants.

240 visit us at our web site: years TENR TOOLING SYSTEMS, IN. MIN OFFIE Mcann Drive, Santa Fe Springs, Tel: Fax: