Innovative All-in-One Robotic Welding Cells. Russell Passmore Sr. Application Welding Engineer CLOOS Robotic Welding Schaumburg, IL
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1 Innovative All-in-One Robotic Welding Cells Russell Passmore Sr. Application Welding Engineer CLOOS Robotic Welding Schaumburg, IL
2 QIROX: ALL-IN-ONE Systems Advantages: Quick Easy and cost-effective assembly: Simple alignment and calibration of the single piece mechanical assembly Reduced installation and commissioning time: Completely preinstalled electrics and mechanics Robust System: Cabling is located in the interior and protected by the one piece steel structure
3 Advantages: QIROX: ALL-IN-ONE Systems High accuracy off-line programming: Minimum point touch up thanks to matched calibration between virtual and real production system Maximum Flexibility: Programs can be adapted between identical systems without touch up Equipped for future upgrades: The AIO systems can be extended and/or options can be retrofit (for exampe, a fixed tailstock counter bearing can be easily upgraded to an adjustable counter bearing)
4 QIROX: ALL-IN-ONE Systems 1. Standard A-I-O Systems
5 QIROX: ALL-IN-ONE Systems Compact system QR-CS-25-Flex System Description: Permissible Load per Station 5kN or 10 kn Upright center-mounted Six Axis robot Dual Head and Tail Stock Servo Positioner 180 o indexing station interchange Clamping lengths: 2000/2250/2500/2750mm Permissible Turning Radius 750 mm System is modular and can be modified or upgraded at a later date Upgradable: Adjustable counter bearing Upgradable Headstock size
6 QIROX: ALL-IN-ONE Systems Compact system QR-CS-35-Flex System Description: Permissible Load per Station 5kN or 10 kn C-frame center-mounted overhead Six Axis robot Dual Head and Tail Stock Servo Positioner 180 o indexing station interchange Clamping lengths: 2000/2250/2500/2750mm Permissible Turning Radius 750 mm System is modular and can be modified or upgraded at a later date Upgradable: Adjustable counter bearing Upgradable Headstock size
7 QIROX: ALL-IN-ONE Systems Compact system QR-CS-37-Flex w/ 7 axis WP
8 QIROX: ALL-IN-ONE Systems Compact system QR-Flex CS-57 w/ 7 axis WP Shown here as 2 axis tilt and turn Shown here as HS/TS
9 QIROX: ALL IN ONE System Compact system QR-CS-70-Flex System Description: Permissible load per station 5kN / 10 kn Fixed upright 7 axis robot Adjustable Clamping lengths 2000/2250/2500/2750mm Permissible turning radius 750 mm System can have multiple loading access options Upgradeable: Adjustable clamping length (bolt-on or bearing mounted) Automatic door actuation
10 Compact system QR-CS-70-Flex End Loading Side Loading
11 Compact system QR-CS-80-Flex Upright Robot System Description: 1/2/3-Stations Permissible Permissible Load per Station 5/10/20kN Robot travel lenght 7000/8000/10000mm Permissible Clamping Lengths 2500mm/3000/4500/10000mm Permissible Turning Radius 750/1000mm Modular configurability Overhead Robot Upgradeable: Adjustable clamping lengths Add/remove intermediate HS/TS(s) Robot orientation
12 Compact systems QR-CS-80-Flex Two Medium Stations One Long Station Two Longer Stations Three Medium Stations
13 Compact systems QR-CS-80-Flex
14 Latest entries for the A-I-O marketplace 2. Advanced Systems
15 Workpiece positioner type: RP-CT WPS-TS-30kN Technical Data Permissible Load: Permissible Turning Radius: 3000 kg 1400 mm
16 Workpiece positioner type: RP-CT WPS-DH-TS-5kN Technical Data Permissible Load: Permissible Turning Radius: 500 kg 800 mm
17 Workpiece positioner type: SP-CTV-TS-15kN Technical Data Permissible Load: Permissible Turning radius: Vertical robot axis: 1500 kg 1500 mm 1000 mm
18 Workpiece positioner type: RP-CT WP-TSCV-10kN Technical Data Permissible Load: Permissible Turning radius: Clamping Length: Permissible vertical Positioner movement: 1000 kg 1000 mm 3000 mm 1250 mm
19 Workpiece positioner type: CT WP-TSCV-40kN Technical Data Permissible Load: Permissible Turning radius: Clamping length (max): <<<adjustable>>> Permissible vertical Positioner movement: 4000 kg 700 mm 4200 mm 1250 mm
20 Workpiece positioner type: SP-TSC-5kN Technical Data Permissible Load: Permissible Turning radius: Clamping length: 500 kg 475 mm 2500 mm
21 Workpiece positioner type: SP-TSC-60kN-S Techical Data Permissible Load: Permissible Turning radius: Clamping length: 6000 kg 1900 mm mm
22 Workpiece positioner type: SP-TSV-50kN Technical Data Permissible Load: Permissible Turning radius: Vertical positioner axis: 5000 kg 2500 mm 1500 mm
23 Workpiece positioner type: TVV-30kN + SP-TC-10kN-S Technical Data Permissible Load: Permissble Turning radius: Clamping length: Permissible vertical Positioner movement: 1000 kg 600 mm 1500 mm 1250 mm
24 Workpiece positioner type: FL-10kN + WP-TSCV-40kN Technical Data Permissible Load: Permissible Turning radius: Clamping length: Permissible Robot travel (L-track): Permissible vertical Positioner movement: 4000 kg 1000 mm 5200 mm 5000 mm 1250 mm
25 QIROX: ALL-IN-ONE Systems Thank you for your attention! CLOOS Robotic Welding
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